In the long development process, only by virtue of a good living environment, can not promote the maximum development of organic fertilizer equipment. Therefore, the primary task of the current organic fertilizer equipment is to recognize its own shortcomings, carefully study the advanced organic fertilizer production technology, and integrate it reasonably into the actual research and development, so that the organic fertilizer equipment will be more in line with the market development after repeated improvements .It can provide more comprehensive and satisfactory services for agricultural production .In the increasingly fierce market competition, the factor that can strongly support the rapid development of organic fertilizer granulator machine lies in the overall strength of the equipment.

The swing type belt conveyor is installed between the cloth distributing machine and the confluent belt conveyor, which is an important part of organic fertilizer manufacturing process. Oscillating belt conveyors mainly play a connecting role in the production of organic fertilizers.

The swing belt conveyor has a turret at the front and rear ends, which is a support to support the rotation of the belt conveyor, similar to a bearing. One end of the belt conveyor is fixed on the rotating frame of the confluent belt conveyor, and the other end is fixed on the rotating frame of the shuttle cloth conveyor. When the shuttle distributing machine travels back and forth, it drives the swing belt conveyor to rotate and move on the two rotating seats.In organic fertilizer production line, we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator. The rotary drum granulator machine generally to be used by using the wet granulation method to finish the production process.This point is different from the roller press organic fertilizer granulator machine that it is usually to use the dry granulation method to produce the fertilizer granulator.

Application of pig manure organic fertilizer granulator machine.

Disc fertilizer granulator machine of pelletizer: The advantages of swine manure organic fertilizer in pellet production of pig manure organic fertilizer need our attention.
 

1. Operational problems, the pig manure organic fertilizer disc granulator is relatively straightforward to operate, there are not so many complicated procedures, and you can always keep track of the operation of the granulator equipment.

2. The pig manure organic fertilizer disc granulator is suitable for large, medium and small enterprises. Granulators are widely used. As long as the fertilizer is related to granules, it can be granulated using a granulator without any conditions.

3. Pelletizing of pig manure organic fertilizer, that is, the control range of the particle size is very wide, the spheroidization rate is very high, and the spheroidization can reach about 90%.
Now people pay more and more attention to organic things. Not only the food they eat is organic, but even the fertilizers used in the field are now organic. Using organic fertilizer naturally has its benefits. Pig manure organic fertilizer manufacturing process uses pig manure as raw material, through high-tech equipment fermentation, processing, to produce a series of production equipment for organic manure, the pig manure organic fertilizer produced with it, the role should not be underestimated.

Zhengzhou Huaqiang as a manufacturer for fertilizer production line is willing to provide you with professional solutions and the most favorable fertilizer granulator machine price.

The produced by organic fertilizer granulator machine is granulated, the granules are complete, the granules are solid, and no binder is required during granulation. The content of organic matter can reach 100%. The organic matter after fermentation does not need to be dried. between. And it is completely environmentally friendly and pollution-free during the fertilizer production line.

 

In organic fertilizer production line,it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials for sometime.And then it is to be equipped with the fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials.We can use the chain crusher machine,and the horizontal mixer machine to deal with the organic raw materials.Next,when producing the organic fertilizer granulator,the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.In organic fertilizer production line,we can use the rotary drum granulator machine which it is also to be equipped in npk fertilizer production line to finish the production process of the npk fertilizer granulator.

Organic fertilizer production line processes domestic sludge to produce fertilizer

1. Adjust the moisture content of raw materials: the water content of sludge from the water treatment plant is generally relatively high, about 75% – 80%. It is generally anaerobic fermented, and the content of harmful bacteria is not high. When it is transported back to the fermentation plant, the raw materials with low moisture content should be placed under the fermentation tank, and then the water-absorbing auxiliary materials, such as domestic garbage and crushed crop straw and branches, should be placed above to make full use of the liquid organic fertilizer, It can increase all kinds of nutrients in the raw material to be sufficient, and the water content of the material in the fermentation can be 50% – 55%.
2. Adding sludge starter (special starter for sludge reduction): adding special starter for sludge reduction to the sludge is generally added before fermentation, and the fermentation bacteria are evenly mixed with the sludge through the function of throwing and stirring by the tilting machine. The addition amount of composite starter is generally about 0.1% – 0.3%. Just put the sludge starter into the sludge.
3. Fermentation oforganic fertilizer composter: after high-temperature fermentation, it can effectively kill pathogenic microorganisms and ascaris eggs in the sludge, fix heavy metals in the microorganisms, or turn them into insoluble carbonates, and prevent heavy metals from entering the food chain. There are two kinds of fermentation methods: ground strip fermentation using ground tipper; And trough-type tipping fermentation with trough-type tipping machine. The production process of sludge organic fertilizer introduced this time uses the tank type fermentation tipping machine.
4. Material crushing: because the fermented material contains small lumps, which is not conducive to the granulation of the finished product, the material can be crushed at this time, and the organic fertilizer crusher can be used.
5. Material mixing: the crushed materials are transported to the batching bin, then sent to the main conveyor through automatic batching, and then sent to the mixer for mixing.
6. Material granulation: small and medium-sized organic fertilizer plants generally usedisc granulatorto granulation, which can save investment costs and achieve a high pelletizing rate of more than 93%. There are three kinds of particles: large, medium and small. The angle of the granulation disk must be adjusted to a certain position. The angle depends on the size of the particles. The larger the angle, the smaller the particles. The smaller the angle, the larger the particles.
7. Drying and cooling of organic fertilizer: the granulated semi-finished organic fertilizer particles are sent to the dryer through the main conveyor for drying, and the dried finished organic fertilizer particles are sent to the primary screening machine through the conveyor to sort out large, medium and small particles. The larger particles are sent to the pulverizer through the return belt for crushing and re-granulation. The medium and finished materials are sent to the cooler through the conveyor for cooling, because the particles have a certain temperature, the particles are sent after cooling, The fine powder is separated by two sieves.
8. Finished product packaging: the screened finished organic fertilizer particles are sent to theorganic fertilizer automatic packaging machinethrough the conveyor, and the finished bio-organic fertilizer can be produced by measuring and packaging.

Bio-organic fertilizer granulator based on chicken manure, pigeon manure, duck droppings, and other poultry manure, Adding auxiliary soymeal, dregs, slag, yeast, sugar and trace elements N, P, K, and so on. And through the fermentation process, crushing or granulating into organic fertilizer equipment for chicken manure organic fertilizer products. For the farmers, most of the bio-organic fertilizer granulators purchased for self-production and self-sale, so they pay more attention to the price. For the farmers, due to the small number of raw materials, small organic fertilizer granulators are generally chosen small organic fertilizer granulator.

This series of horizontal mixing(blending) machine is a new generation of mixing equipment which developed by our company. It has high mixing degree and less residue. It is suitable for mixing organic and inorganic fertilizer. The specific features as following: the material can be fully mixed, thus improving the mixing uniformity;the new rotor structure be used to make the gap between the rotor and the casing close to zero, thus effectively reducing the residual amount the material; the special rotor design of the machine can also break the large material, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.

 

Features:

1.Fast mixing speed with good uniformity.

2.Widely application.

3.Fast speed discharging and ledd residue.

In npk compound fertilizer prodution line, it is to be equipped with the fermentation compost turner machine to ferment the raw materials that the series fertilizer machine can use the simple compost turner machine to ferment the raw materials. And then it is to be equipped with the fertilizer crusher machine and fertilizer mixer machine and fertilizer crusher machine to deal with the raw materials. We can use the chain crusher machine, and the horizontal mixer machine to deal with the organic raw materials. Next, when producing the organic fertilizer granulator, the fertilizer granulator machine are necessary to be equipped in the fertilizer manufacturing process.

Organic fertilizers were collected from full-scale compost factories.These factories treat organic matter from animal manure and other agricultural organic residues. These factories produce approximately 5000-150000 tons of commercial organic fertilizer per year.

Process characteristics of extrusion granulation type organic fertilizer production line

（1） The granular organic fertilizer production line can produce “spherical” pure organic fertilizer, organic-inorganic fertilizer and bio-organic fertilizer by using the new process of extrusion granulation and polishing. The process flow is short, the operating cost is low, the produced organic fertilizer particles are uniform and round, the surface is smooth, the compressive strength is high, the fluidity is good, the survival rate of microorganism is more than 90%, the granulation rate is 85-95%, and the particle diameter is 3.5-4 mm.

（2） The new process of extrusion granulation and polishing and shaping has strong adaptability to raw materials, which can completely solve the key technical problems that are difficult to be solved by traditional granulation processes such as disc granulation machine or drum granulation machine:

1. The fermented organic materials can be directly used for granulation without drying and crushing in the early stage. Traditional granulation processes such as disc or drum have high requirements on the fineness of raw materials, that is, more than 80% of the materials should have a fineness of more than 80 mesh, so it is necessary to crush them. Because the organic materials after fermentation have high moisture content, they need to be dried to less than 13% before crushing to meet the crushing conditions. The equipment investment is large and the operating cost is high.
2. The addition of organic materials can be increased to more than 95%. Traditional granulation processes, such as disc granulator or drum granulator, use organic materials with more than 80 mesh and add binder, and the maximum amount of organic raw materials is between 30-40%. Therefore, to produce spherical organic fertilizer with high content or pure organic matter, it is impossible to adopt traditional granulation process

If you are working with raw materials, such as cow or chicken manure, you may need to invest in a double roller granulator. This will enable you to quickly convert this material into pellets that can be used as fertilizer. This could be either for organic fertilizer or compound fertilizer granulation purposes. If your objective is to produce granular fertilizer daily, you will also need a special facility, one equipped with a room where the pellets can dry you can also invest in a double roller extrusion granulator that will have a much higher yield. This is how you can obtain a double roller granulator at the lowest possible price.

Organic fertilizer production equipment uses pig manure, cow manure, chicken manure and other livestock manure as raw materials to produce organic fertilizer. When chickens, pigs, sheep and other livestock feed, due to the weak digestion ability, 75% of the nutrients in the feed are discharged with the feces, which contain nitrogen, phosphorus, potassium, organic matter, amino acids and protein.

Process of organic fertilizer production equipment: according to the technical requirements of product use, the organic fertilizer production and processing process is to mix the fermentation organic materials and binder and other auxiliary materials in proportion according to different nutrients, and then measure, package and store them after molding, granulation, cooling, screening, grading, coating, and low-temperature drying.

(1) Batching: automatically measure various raw materials in batches according to the formula proportion through electronic batching scale. The trace elements are measured manually and added into the mixer for mixing.

(2) Mixing: all kinds of metered materials enter the mixer through the conveyor. The mixer adopts a double-shaft paddle type high-efficiency mixer with a mixing cycle of 3-4 minutes.

(3) Granulation: The granulation system is mainly composed of extrusion granulator, conveyor, etc. The system is mainly used to transfer the mixed materials into the granulator after conditioning, and the granulated materials into the drying device for drying.

(4) Drying and cooling: the water content of the granulated particles is high and cannot be stored directly. In order to ensure that the biological bacteria are not affected, the water in the particles is removed through low-temperature drying to meet the storage requirements and further cooling.

(5) Screening: the cooled material enters the vibrating screen through the conveying equipment for screening, the qualified product enters the next process, and the unqualified large particles are screened out and then crushed and screened.

(6) Measurement and packaging: the dried particles enter the finished product warehouse, and the materials enter the electronic packaging scale through the feeding device. Automatic measurement and seaming are carried out according to the requirements, and the packaging process is completed and sent to the finished product warehouse. The technology of compound fertilizer mainly includes raw material formula, binder selection and adding proportion, granulation conditions and process, medium temperature drying technology, etc.

The processing plant producing organic fertilizer should select the organic fertilizer equipment manufacturer according to its own needs. The organic fertilizer equipment produced by small organic fertilizer equipment manufacturers is cheap, but often in terms of equipment technology and equipment materials, it is suitable for small organic fertilizer production workshops with low requirements, while the large organic fertilizer equipment manufacturers provide supporting services for the large-scale organic fertilizer processing plant, and the quality of the equipment produced is more stable, Full use of materials and longer service life of equipment.

Biological fertilizer is microbial fertilizer,referred to as bacterial fertilizer.It also known as microbial inoculant.It is a kind of special microorganisms produce which contains a lot of beneficial microorganisms and can fix the nitrogen in the air,activate the nutrients in the soil,improve the nutritional environment of plants,or produce active sunstances and stimulate the growth of plants in the life activities of microorganisms.Biological fertilizer is as important as chemical fertilizer and organic fertilizer which making with organic fertilizer machine in agricultural production.

In the fertilizer manufacturing process,it is to be equipped with different type and series organic fertilizer machine.It is to be equipped with the fermentation compost turner machine to finish the fermenting process,and it is to be equipped with the fertilizer mixer machine,fertilizer crusher machine of different type to deal with the raw materials.There,if we produce the bio organic fertilizer into granulator,we can use the organic fertilizer granulator machine to finish the granulation process,the fertilizer granulator machine type to be designed different type,we can choose the suitable fertilizer granulator machine type to finish the granulation process.For example,in organic fertilizer production line,we can use the rotary drum granulator,disc granulator and new type organic fertilizer granulator machine to finish the production process.In npk fertilizer production process,we can use the roller press granulator machine to make the npk fertilizer granulator by using the extrusion method.And in the bio fertilizer production process,we can choose the flat die granulator machine to finish the production process to finish the granulation process.

The dry feces that have gone through the composting process can be converted into granules or granules. They are easier to store and transport, and can be used in many fields. At the same time, this bio-organic fertilizer will make it easier to manage everything. If you currently purchase this fertilizer from a company, you may pay more. If you can already get animal waste, why not use it in this way? You will completely control the content of phosphorus, nitrogen and potassium in these particles. Then, you can spread them to the places where they are most needed. Most of them have a long cylinder or a drum in which the material will continuously rotate. Finally, they will enter a disc-shaped assembly, which will eventually generate particles through high-speed rotation.

In the fermentation process of fowl dung, the compost turning machine is an indispensable fermentation equipment, which is used for the fermentation of livestock manure, sludge waste, filter mud of sugar factory, dregs, cake, straw sawdust and other organic wastes. It is widely used in the fermentation of organic fertilizer factory, compound fertilizer factory, sludge factory, garden art field and Agaricus bisporus planting factory, etc.  and the operation of removing water.