fertilizer granulator machine – Page 12 – fertilizer production line

How to reduce equipment wear in the process of using roller granulator?

Written by fertilizer production line on February 14th, 2023.

When producing the fertilizer into granulator,the fertilizer granulator mahine is the necessary equipment in the fertilizer manufacturing process. Specific fertilizer granulator machine price welcome to consult. Some fertilizer machine have some small parts need to be maintained in a certain time.The roller press granulator machine is a factor equipment in the granulator process,which it is usually to be used in npk fertilizer manufacturing process.How to reduce the wear of roller material in the process of using roller press granulator?

1. In the npk fertilizer production line of the granulation process,the roll surface will be gradually worn,so it is necessary to ensure that the material evenly enters the pelletizer along the roll length.

2. If the feed is not uniform,the roller surface will produce a ring groove,which will affect the normal operation of the granulator,and the product particle size is not uniform.

3. When feeding,the feeder should not only feed evenly and continuously,but also have the same length as the drum.

4. Sometimes there is a grinding wheel on the frame of the roller press granulator.When there are pits or grooves on the roller surface,the roll surface can be ground and repaired on the mahine or directly on the roll surface without removing the roll surface.This requires the granulator to be equipped with a hardfacing device.

5. The roller press granulator machine which it is to be used in fertilizer production line,with an automatic axial reciprocating motion device to make the roller surface wear evenly. The roller surface wear will seriously affect the production effeciency of the roller press granulator and the particle size of the finished products.The roller surface wear will increase the discharge port,so it is necessary to adjust the activities.When the roller surface wear is serious,it is necessary to stop the machine and replace the new roller surface.

We have also designed other series of fertilizer machines, which are suitable for different types of fertilizer machine production lines. For example, the organic fertilizer production line also uses different types of organic fertilizer granulator, such as rotary drum granulator, flat die pellet mill etc. These machines and the equipment equipped in the organic fertilizer production line should also be maintained within a certain period of time.

The organic fertilizer production line has achieved the green development of ecological agriculture

Written by fertilizer production line on February 14th, 2023.

All kinds of biological fertilizers are developing rapidly, and the annual output of many fertilizer plants reaches hundreds of thousands of tons. These bio fertilizers are characterized by high scientific and technological content, obvious yield increasing effect and pollution-free, which can improve crop yield. The popularization and application of fertilizer production line is of positive significance for improving soil fertility, improving crop quality and promoting agricultural sustainable development.

Six types of raw materials for producing organic fertilizer

1. Husk bran: rice husk, rice husk powder, peanut husk powder, peanut rice flour, cereal bran, fungus bran, etc.;

2. Manure: chicken manure, pig manure, cow manure, sheep manure, horse manure and other animal manure;

3. Grains: lees, soy sauce, vinegar, furfural residue, xylose residue, enzyme residue, garlic residue, sugar residue, etc.;

4. Cakes: soybean cakes, soybean meal, sour oil, rapeseed cakes, etc.;

5. Straws: corn straw, straw, wheat straw, bean straw and other crop straws;

6. Others: domestic sludge, sugar sludge, sugar sludge, bagasse, etc.

Since the organic fertilizer granulator equipment entered the market, it has won the approval of agricultural personnel to produce and process organic fertilizer and improve the utilization rate of fertilizer. With the promotion of environmental protection, the organic fertilizer production line also has a great development space, which has become the main trend of the fertilizer industry in the future and has great potential.

Organic fertilizer processing equipment helps rural areas to make rational use of manure sludge from livestock and poultry breeding, making crop straw, weeds and rotten roots and leaves of vegetable greenhouses as raw materials that can create value. We have improved the equipment for environmental pollution in the farms, changed air and soil pollution, and increased agricultural production income. Fertilizer production line can also process different kinds of special fertilizer according to the specific needs of the market, which need to be further processed by rotary drum granulator, flat die pellet mill and organic fertilizer granulator. Organic fertilizer processing equipment shoulders the important task of future ecological agriculture development.

Different series of fertilizer equipment on the organic fertilizer production line play different roles

Written by fertilizer production line on February 14th, 2023.

We all know about the organic fertilizer,npk fertilizer and so on a series fertilizer which they are to be used in the market.The bio organic fertilizer is also to be designed and used to finish the production process.In the fertilizer manufacturing process,how to produce and use the bio organic fertilizer? The organic fertilizer production line is to be designed and used to produce the organic fertilizer,the bio organic fertilizer production line is also to be designed.

What is the bio organic fertilizer?Biological fertilizer,that is,microbial fertilizer,referred to as bacterial fertilizer,it also known as microbial inoculant.It is a kind of special microorganisms produce which contains a lot of beneficial microorganisms and can fix the nitrogen in the air,activate the nutrients in the soil,improve the nutritional environment of plants,or produce active sunstances and stimulate the growth of plants in the life activities of microorganisms.Biological fertilizer is as important as chemical fertilizer and organic fertilizer in agricultural production.

In the bio organic fertilizer production line,it is to be equipped with different type and series fertilizer equipment to finish the production process,and these machine play the different role in the fertilizer manufacturing process.In the biofertilizer production line,it is to be equipped with the fermentation compost turner machine to ferment the raw materials for sometime,and then it is to be equipped with the fertilizer mixer machine,fertilizer crusher machine of the relative type to deal with the raw materials.When producing the fertilizer, the organic fertilizer granulator machine is to be designed and equipped in the line to make bio organic fertilizer.In the biofertilizer production line,we can use the flat die granulator machine to make bio organic fertilizer granulator,and the rotary drum granulator machine also can be used in the line to finish the granulation process.

The function of biological fertilizer,which it is to be produced in the biofertilizer project:

1. Improve soil fertility. This is the main function of biological fertilizer,for example, all kinds of self generated,combined or symbiotic nitrogen fixing biological fertilizer can fix the nitrogen in the air and increase the content in the soil; a variety of microorganisms that decomposes phosphorus and potassium minerals,such as silicate bacteria,can decompose potassium feldsper, mica and phosphate rock in the soil, so as to make the insoluble phosphorus and potassium effective.

2. Manufacture and assist crops to absorb nutrition. Some bacterial fertilizers can not only increase the effective nutrients of soil, but also produce a variety of hormones and vitamins, so as to promote the growth of crops.

3. Enhance the resistance of plants.After inoculating some strains of biological fertilizer,they become the dominant bacteria in the rhizosphere of crops due to their large-scale propagation in the roots of crops.They can secrete antibiotics against fungi and bacteria, so as to inhibit the growth of hyperactivity bacteria. Rotary drum granulator provided by us greatly improves the fertilizer action time.

Organic fertilizer granulation machine processing fertilizer to increase agricultural production and profit farmers

Written by fertilizer production line on February 9th, 2023.

Organic fertilizer granulation machine processing fertilizer to increase agricultural production and profit farmers

Since the 1990s, China has become the largest fertilizer and production and consumption country in the world, and one of the regions with the highest level of fertilizer input in the world. At the same time, by 2000, China has become the fifth largest pesticide consumption market in the world. Excessive application of pesticides and chemical fertilizers not only brings harm to farmland soil, but also poses a huge threat to the environment and food safety.

Why is the utilization rate of fertilizer so low?

The first is that a large amount of chemical fertilizer is applied all year round without adding organic fertilizer, which causes the content of soil organic matter to decrease year by year, resulting in a sharp decrease in the number of soil animals and microorganisms that use it as food, a decrease in the soil aggregate structure, and a low soil aeration porosity and water-holding porosity, which leads to the fertilizer being unable to be maintained, washed away by the rain and volatilized, or just remaining in the soil as it is and not being absorbed.

The second is that excessive chemical fertilizer destroys the soil fertility structure, resulting in the accumulation of harmful substances that pollute the soil. The mineral raw materials and chemical raw materials used to manufacture chemical fertilizers contain a variety of heavy metal radioactive substances and other harmful components, which enter the soil with fertilization and cause pollution.

Third, the single use of chemical fertilizer led to a decline in the quality and taste of vegetables and fruits. Because the growth process of crops requires not only nitrogen, phosphorus and potassium in chemical fertilizers, but also many trace elements such as calcium, iron, zinc and selenium, the long-term use of chemical fertilizers alone can easily lead to crop nutrition imbalance, resulting in the internal transformation and synthesis of crops being blocked, and ultimately leading to the decline of crop quality, the sweetness of melons and the fragrance of vegetables.

The livestock manure organic fertilizer production line is made by mixed fermentation with chicken and pig manure as the main raw materials, adding a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, and other substances, and using rice bran, yeast, soybean meal and sugar as biological bacteria for a certain period of fermentation under the action of sulfuric acid. This organic fertilizer can eliminate soil hardening, increase crop yield, and has ripening function. It can be widely used in agricultural production, with low application cost and no environmental pollution. It is beneficial to improve the soil and overcome the saline-alkali soil hardening caused by long-term use of chemical fertilizers. It is suitable for wheat, rice, peanut, melon and fruit trees and other crops. It can improve the quality of crops and fruits, and is beneficial to human health. It is the fertilizer of choice for planting pollution-free green food.

All across the globe, farmers are producing substantial levels of fertilizer to use in the crops they can be growing. There are specific forms of tools for this process, organic fertilizer production lines, that are designed for producing thousands of tons of fertilizer regularly. This is a kind of equipment which is step to the producer of fertilizer, regardless of where the very first source originated.

Organic fertilizer manufacturers use granulators to produce commercial organic fertilizer

Written by fertilizer production line on February 9th, 2023.

Advantages of commercial organic fertilizer application

1. Complete nutrition

Commercial organic fertilizer is rich in organic matter. In terms of production technology, the rotary drum granulator can provide crops with nitrogen, phosphorus, potassium and various medium and trace elements by adding different nutrients into raw materials. After applying commercial organic fertilizer to crops, the quality and yield of agricultural products can be significantly improved.

2. Improve soil fertility

Through the targeted processing of fertilizer production line, commercial organic fertilizer can improve the physical and chemical properties of soil, enhance the ability of air permeability, water retention and fertilizer retention of soil, prevent soil hardening and acidification, significantly reduce the adverse effects of soil salinity on crops, enhance the ability of crop resistance to stress, disease and insect resistance, and alleviate continuous cropping obstacles.

Application quantity of commercial organic fertilizer

Amount of base fertilizer

1. Facilities of fruits and vegetables: watermelon, strawberry, pepper, tomato, cucumber, etc. the base fertilizer is 300-500kg per mu per season

2. Open field melon, vegetable, watermelon, cucumber, potato, green bean, onion and garlic, the base fertilizer is 300-400kg per mu per season. For leafy vegetables such as vegetables, the base fertilizer is 200-300kg per mu per season

3. Grain crops: wheat, corn, rice, etc. the base fertilizer is 200-250kg per mu per season

4. Oil crops such as sunflower, rape, peanut, soybean, etc. the base fertilizer is 300-500kg per mu per season

5. Fruit trees, tea, flowers, mulberry trees, etc. according to the age of trees, the base fertilizer is 500-750kg per mu per season

6. For the newly leveled raw soil plot, 750-1000 kg / mu should be applied every year within 3-5 years, then the soil fertility can be gradually restored and improved

Amount of seed fertilizer

According to factors such as climatic conditions, planting systems, farming patterns, farmers’ fertilization habits, and economic conditions, it is advisable to adopt a combination of commercial organic fertilizers and chemical fertilizers. Fertilizer granulator machine price value for money, improve the quality of fertilizer. According to the characteristics of crops, the variety and quantity of chemical fertilizer should be reasonably adjusted. At the same time, the organic fertilizer should be increased by 40-50kg per mu, so as to gradually improve the soil basic fertility, create a good crop growth environment, improve the land productivity, and realize the increase of production and income.

Organic fertilizer equipment vigorously promotes the green cycle development of animal husbandry

Written by fertilizer production line on February 9th, 2023.

Organic fertilizer equipment vigorously promotes the green cycle development of animal husbandry

Many people feel that the land is no longer good, the input is getting bigger and the output is getting lower and lower! If you still remember the taste of our childhood, you will find that the taste of the fruit we eat is getting worse! Why are there more and more strange diseases of modern people? As the saying goes, illness comes from the mouth! To this end, our agricultural people need to wake up from bottom to top! In the past, we worked for food. But now we should not only eat well, because the market demand has changed! The food and fruit we grow are for eating, but now the food we grow is becoming less and less delicious.

China’s economic development has entered a new stage and has also put forward new requirements for agriculture. In order to meet and adapt to this demand, the agricultural means industry needs to make some adjustments. Among them, organic fertilizer is a product type with relatively fast development and good performance in recent years.

When it comes to organic fertilizer, it is often related to organic fertilizer production equipment. As the organic fertilizer processing equipment, livestock and poultry manure and crop residues have been well solved, the environmental pollution has been reduced. Making the treated waste gas into organic fertilizer can not only meet the nutritional needs of crops, but also improve the soil structure. The resulting cow manure organic fertilizer production line has greatly helped farmers. What are the advantages of organic fertilizer production equipment compared with other traditional equipment?

First of all, in terms of cost, everyone is more concerned, because the organic fertilizer production equipment is fully automatic production equipment, there is no need to worry about operation. According to different seasons and temperatures, the temperature required for operating equipment and oxygen supply system will also vary greatly, so the later fermentation will be more sufficient and the fermentation speed will also be faster.

In addition, when designing organic fertilizer production equipment, it can be started without consuming a lot of energy. Compared with traditional equipment, this equipment has good non-polluting ventilation performance, small area and fast deodorization speed. During the whole production process, organic substances can be decomposed, and harmful substances such as bacteria in livestock and poultry manure can be killed.

Organic fertilizer production line control drum granulator to improve particle roundness

Written by fertilizer production line on February 9th, 2023.

The time and frequency of material rolling in the rotary drum granulator are the primary factors to determine the pelletizing rate and particle roundness. The roundness of granular product in fertilizer production can be improved by controlling the drum granulator.

Production principle of rotary drum granulator

Materials rely on surface tension, proper amount of liquid phase, extrusion force generated by rolling between materials, and correct movement direction of materials in the granulator, with small particles as the core, they absorb and adhere to each other and form balls in rolling. In a certain period of time, the higher the rolling frequency is, the higher the spheroidization rate is, and the rounder the particles are.

In the process of production, we have encountered two kinds of situations due to the different friction between materials and the wall of granulator.

1. The internal surface finish of granulator is large, so that the friction force between material and cylinder wall is reduced, and the upward movement force of material is weakened. If the material does not roll, it will not produce particles. In view of this situation, we can solve this problem by adjusting the speed of the granulator and installing a small plate inside.

2. The material in the drum granulator is severely stuck to the wall, and the friction between the material in the granulator and the wall of the barrel is increased, which raises the material in the machine too high, causing the material to fall from the top, so that the formed particles are not Rounding and excessive large particles, we think there are two reasons for this situation: on the one hand, the material is caused by too much viscous material, in this case, we change the formula of the fertilizer production line to reduce the amount of viscous material; on the other hand , The inside of the granulator is not smooth. In this case, we change the internal material to increase the smoothness of the granulator.

On the other hand, we should also control the reasonable amount of material returned to the whole fertilizer production line. The process of rotary drum steam granulation is different from that of general fertilizer granulator, the relative pelletizing rate is lower, and the amount of returned material is higher. The amount of returned material directly affects the output and quality. The product has less particles, more powder and larger amount of return material, which directly affects the output. Large particles return more materials, directly affect the smoothness and roundness of the product.

Different types of organic fertilizer granulators are suitable for producing which kind of granular fertilizer

Written by fertilizer production line on February 9th, 2023.

If the organic fertilizer is granulated, the core of the fertilizer production line – organic fertilizer granulation equipment is indispensable. At present, there are various organic fertilizer materials, such as: disc pelletizer, flat die pellet mill, new type organic fertilizer granulator, rotary drum granulator, extrusion granulator, etc. Which organic fertilizer granulator is suitable for users?

In fact, each granulator has its own characteristics and needs are different, so it should be selected according to its own situation.

Extrusion granulator is a new generation of granulation equipment. It is produced by non drying process at room temperature, with one-time molding and output of 1-1.5 t / h and 1.5-3 t / h. The equipment has less investment and good economic benefit. The layout of fertilizer production process is compact, the technology is advanced, and the production mode of extrusion granulation is energy-saving and consumption reducing, and no three wastes are discharged. The operation of the extruder is stable, reliable and easy to maintain. It has a wide range of raw material adaptability, and is suitable for granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, etc., with high granulation rate.

The production of compound fertilizer by rotary drum granulator is a process of realizing hot granulation. By increasing the temperature of materials and increasing the solubility of salt in granulation water system, the amount of liquid phase meeting the granulation requirements can be obtained under low water content, which can effectively reduce the heat consumption in drying process and fully improve the production capacity of the equipment. Therefore, the quality of granulation performance determines the production of rotary drum granulation The key to yield and quality of compound fertilizer.

The organic fertilizer granulator machine price is low and has good quality, its output is suitable for most users. The shell of the machine is made of thickened steel pipe, which is durable and never deformed. In addition, the stable base design makes its operation more stable. Our company has developed various specifications of 40, 60, 80, 100, 120, etc. Our factory can also design other specifications of granulators according to user requirements.

What equipment is needed to make cow dung into fertilizer through organic fertilizer production line

Written by fertilizer production line on February 9th, 2023.

Whether or not a cow dung fertilizer machine is worth buying depends on various factors, such as the cost of the machine, the specific needs of the operation, and the potential benefits it can offer.

Some of the benefits of using it are the following:

It can lessen labor expenses and enhance working conditions.

It can generate high-quality fertilizer, which is rich in nitrogen, phosphorous, potassium nutrients that can boost crop yield and soil health.

It can dispose of a significant amount of cow dung in a short amount of time, which makes it more efficient than manual processing.

What equipment is needed to make cow dung into fertilizer through organic fertilizer production line

(1) Measuring equipment The measuring equipment shall have a small scale of 20 kg or less, usually a weighbridge.

(2) The organic fertilizer crushing equipment includes coarse crushing equipment and fine crushing equipment. The coarse crushing equipment is mainly used for crushing before separation, and semi-wet separation crusher is used. Fine crushing equipment is mainly used for the second crushing after separation to meet the requirements of fermentation particle size. Generally, semi-wet crusher (fine crushing) is used.

(3) The sorting equipment is mainly used to remove the non-volatile substances such as plastic, glass, stone and metal in livestock and poultry excrement. The vibrating screen can be used to separate the coarse glass, stone and metal, and the magnetic separator can be used to separate the magnetic metal.

(4) The feeding equipment is used to send the materials to be treated from the storage area or the storage tank to the treatment facilities, which can use conveyor belt, front-end bucket loader, plate feeder, etc.

(5) The mixing equipment mainly adopts twin-screw mixer, disk mixer, etc. The mixed materials are evenly and quantitatively transported to the fermentation equipment after mixing.

Therefore, the cow dung organic fertilizer granulator can consider using extrusion to separate dry and wet substances, making full use of the characteristics of high cellulose content in dry substances to make edible fungus culture medium, such as mushroom culture medium, and then using the substrate after cultivating edible fungus as the material for organic fertilizer production. The fecal water can enter the biogas fermentation to produce biogas, and the fermented residue can be used for composting fermentation to produce organic fertilizer, The fermented water can be directly used for crops, and can also be concentrated to produce liquid organic fertilizer.

How to solve the vibration problem in the use of organic fertilizer granulator?

Written by fertilizer production line on February 6th, 2023.

Organic fertilizer granulator machine is the core equipment in the organic fertilizer production line. If there is any problem with the granulator, we must solve it immediately, otherwise it will affect the smooth production of the whole organic fertilizer production line. In the use process, the organic fertilizer granulator has vibration problem, what should we do? The following organic fertilizer equipment manufacturers will explain the solution.

(1) When a large amount of raw materials are put into operation, it may cause too much pressure on the machine, which may cause vibration of the cylinder which has not yet been opened. Rotary drum granulator, organic fertilizer granulator, dryer these heavy fertilizer equipment should pay attention to start-up commissioning.

(2) If the raw materials selected in the production do not meet the requirements of fertilizer production process, the granulation will not succeed or even damage the equipment in the production process, which will not only cause vibration, but also affect the service life of the equipment

(3) When choosing organic fertilizer granulator, you must pay attention to its granulation principle. If you encounter technical problems that can not be solved in production, you can also directly consult our professionals to help you solve the problems.
Application range of organic fertilizer granulator machine

The granulation process of pig manure organic fertilizer, sludge bio organic fertilizer, organic microbial fertilizer, livestock manure, cow manure, chicken manure and industrial waste residue were studied.

In short, the production of organic fertilizer should first determine the main materials according to the local resource conditions and the purpose of composting, and then select the auxiliary materials according to the nature of the main materials. When the main material is high-carbon raw materials, appropriate high-nitrogen raw materials should be selected for adjustment; when the main material is high-nitrogen raw materials, appropriate high-carbon raw materials should be selected for adjustment.