Application range of organic fertilizer crusher in npk fertilizer production line

The allowable moisture value of organic fertilizer crushing machine for biological fermentation organic fertilizer can reach 25-50%, which can shorten the production cycle of organic fertilizer and compound fertilizer and save cost. It is an indispensable equipment of fertilizer production line. The pulverizer can inject lubricating oil into the centralized lubrication system under normal operation without shutdown.


Application scope of organic fertilizer crusher equipment:
1. The equipment of organic fertilizer crusher is mainly applicable to withered branches and leaves, straw, sludge, biogas residue, chemical fertilizer, etc.
2. Treatment of dry and wet animal manure such as chicken manure, pig manure and cow manure after fermentation.
3. The dry block of sludge organic matter is crushed.
4. Crushing of the biogas residue from the biogas digester.
5. Crushing of municipal solid waste, and has a good grinding effect on glass, broken ceramics, bricks, etc. inside.
6. The crusher equipment adopts high-tech technology, which can be easily operated by only one person, which is not only safe and reliable, but also easy to maintain. The crushed compost is processed by an organic fertilizer granulator machine to become a high-quality fertilizer.

Organic fertilizer equipment produces organic fertilizer and develops ecological agriculture

To develop ecological agriculture and develop and produce pollution-free “organic food”, the fertilization technology in agricultural production must be reformed, that is, to apply fertilizer reasonably, to follow the development path of organic-inorganic combination application, and to vigorously develop organic fertilizer. Benefits of using organic fertilizer:

1、 Improve soil and improve soil fertility: after applying organic fertilizer into the soil, organic matter can effectively improve the physical and chemical conditions and biological characteristics of the soil, ripen the soil, enhance the ability of fertilizer conservation and supply and buffer capacity of the soil, and create good soil conditions for the growth of crops.

2、 Improve product quality and increase yield: organic fertilizer is rich in organic matter and various nutrient elements to provide nutrition for crops. After the decomposition of organic fertilizer, it can provide energy and nutrients for soil microbial activities, promote microbial activities, accelerate the decomposition of organic matter, and produce active substances that can promote the growth of crops and improve the quality of agricultural products.

3、 Improve the utilization rate of fertilizer: organic fertilizer contains a lot of nutrients and releases slowly. The organic acid produced by the decomposition of organic matter can also promote the dissolution of mineral nutrients in the soil, which is conducive to crop absorption and improve the utilization rate of fertilizer.

The organic fertilizer production line uses modern microbial technology, mainly livestock and poultry excrement, and bran, peanut shell powder, crop straw and other auxiliary materials as carriers. The bacteria and livestock and poultry excrement are fully mixed by mixing method, so that the microbial strains are connected to the livestock and poultry excrement, including dehydrator, fermentation turner, semi-wet material crusher, horizontal mixer, disc granulator, dryer, cooler, drum screening machine, film coating machine The bio-organic fertilizer produced by packaging equipment, belt conveyor and other equipment after a series of harmless treatment such as rapid heating, fermentation, decomposition and deodorization.

Price of sheep manure organic fertilizer granulator

The output specifications are different, and the fertilizer granulator machine price is different. Our sheep manure organic fertilizer granulating equipment is used to granulate various organic substances after fermentation. The raw materials do not need to be crushed and dried before granulation. Processed spherical particles can save a lot of energy and break through the conventional organic granulation process.

Characteristics of organic fertilizer granulator for sheep manure

1. The organic matter after fermentation does not need to be dried, and the moisture content of raw material can be in the range of 20-40%.
2. The particles produced are spherical.
3. With high content of organic matter, granulation of pure organic matter can be realized.
4. Due to the fact that organic particles can be inlaid with each other under a certain force, no binder is needed in granulation.
5. The granules are solid and can be screened after granulation, which reduces the drying energy consumption of the fertilizer production line.

What are the commonly used organic fertilizer fermentation equipment

  1. Organic fertilizer fermentation tank

The organic fertilizer treatment in fermentation tank is applicable to the situation with strict environmental protection requirements and high fermentation time requirements. At present, the organic fertilizer treatment in fermentation tank can produce a batch of raw materials in 8 hours at the fastest. The fermentation tank can also be equipped with a deodorization system to perfectly solve the problem of environmental pollution, and it can be produced at any time without being affected by external temperature and environmental topography.

  1. Self-propelled tipping machine

The self-propelled tipping machine is divided into wheel type and crawler type. At present, the most used is crawler type tipping machine. It is characterized by large processing capacity and can be moved at will. It is suitable for the organic fertilizer tipping operation in the open field, and is suitable for the organic fertilizer processing plant that does not want to carry out a lot of civil engineering.

  1. Trough tipping machine

The trough-type tipping machine is stable in operation. It can change the troughs with one tipping machine. It can handle materials with multiple troughs. It has large production capacity and even tipping. It is adopted by most organic fertilizer processing plants.

Equipment for producing organic fertilizer granules

At present, the production process of granular organic fertilizer is the most complex, and it is also based on the continuous fermentation process and the wages of powdered organic fertilizer. Therefore, the equipment required is also relatively comprehensive, including fermentation tipper, chicken manure dehydrator, forklift silo, semi-wet material crusher, horizontal mixer, stirrer granulator, rotary dryer, rotary cooler, drum screening machine, coating machine, belt conveyor, and automatic packaging machine. Dynamic batching scale is also required in case of special process requirements.

Characteristics of chain crusher and how to maintain it

The chain crusher has been used for a long time, which has proved that it is convenient to use and has a large production capacity. The chain crusher is easy to maintain. It is applicable to the crushing of lumps in the production of organic fertilizer and compound fertilizer, and also widely used in chemical, building materials, mining and other industries. The chain crusher can crush the non-dried phosphate calcium superphosphate with 14% water content and 6% free acid and a variety of phosphate compound fertilizer products. During the crushing process, the high-strength wear-resistant carbide chain plate with synchronous speed is used. The shaft chain crusher has a reasonable design of the inlet and outlet. The crushed materials are uniform, not easy to stick to the wall, and easy to clean. It overcomes the shortcomings of chain crusher and other crushers used by many domestic phosphate and compound fertilizer production plants that the material sticks to the inner wall of the shell during the production operation, which makes the production impossible. The chain crusher enables the crushing process in the production of phosphate and compound fertilizer to achieve continuous production and improve production efficiency.

Features of chain crusher: the inner wall of the machine shell is made of polypropylene plate, which alleviates the problems of wall sticking and difficult cleaning. The chain cutter head is made of special steel basswood, which can effectively improve the production efficiency. This machine has the characteristics of reasonable structure, convenient operation and strong applicability. Use of chain crusher: The chain crusher is applicable to the crushing of lumps in the production of compound fertilizer, and is also widely used in chemical, building materials, mining and other industries. During the crushing process, the machine uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed. The design of the inlet and outlet is reasonable, the broken materials are uniform, not easy to stick to the wall, and easy to clean.

Zhengzhou Huaqiang organic fertilizer equipment manufacturer, based on the principle of good faith management, is active and enterprising, and has the courage to develop. It is an organic fertilizer equipment manufacturer specializing in a complete set of organic fertilizer production lines, such as organic fertilizer granulator, organic fertilizer tipping machine, organic fertilizer grinder, organic fertilizer fermenter, and so on. It is an enterprise spirit that contributes to the agricultural industry. Perfect after-sales service. Technical development system. Won the unanimous praise of the majority of users.

Process introduction and granulation advantages of new organic fertilizer granulator

Organic fertilizer granulator completely solves the key technical problems that traditional rotary drum granulator technology is difficult to solve. Organic wastes such as peat, sludge, chicken manure, pig manure, cow manure, sheep manure, medicine residue, mushroom residue, lignite, filter sludge of sugar mill, papermaking sludge, wine, straw, bean residue, peat and other organic wastes can be directly granulated after fermentation.
Characteristics of organic fertilizer granulating machine

1. The granular material processed by bio organic fertilizer granulator has smooth surface and moderate hardness.
2. Fertilizer granulator machine price low, and has high cost performance ratio. It integrates feeder mixer and granulator into one.
3. When feeding evenly, the material is stirred for the second time at the same time. The feeder is equipped with a governor to adjust the feeding amount according to the dry and humidity of the material in production, so as to avoid the failure of the main engine.
4. The granulator mold, mixing and conveying blades are all corrosion-resistant stainless steel quenched and tempered; the pressure roller is cast with manganese and quenched and tempered to achieve corrosion resistance and wear resistance. So as to increase the output and reduce the loss of equipment.

Using chicken manure to process green organic fertilizer by chain crusher

Application of traditional organic fertilizer Application of traditional organic fertilizer has a long history. Up to now, it is still the main method of applying base fertilizer in autumn and winter in most orchards. The common methods in production are compost, chicken manure, cow manure, pig manure, sheep manure and other animal manure and human manure. Among them, sheep dung is a natural green fertilizer, containing 4%~27% organic matter, more than other animal dung, rich in nitrogen, phosphorus and potassium nutrition, fine dung and thick fertilizer, belonging to thermal fertilizer. Chicken dung contains rich nutrients, especially the crude protein in chicken dung, with the content of organic matter reaching 25.5%. It can become a better green organic fertilizer through proper processing and utilization.

The chicken dung chain crusher test has proved that the reason why rapeseed cake is particularly effective in tea gardens is not only that rapeseed cake is rich in nutrients, but also that rapeseed cake produces a substance that can stimulate root growth during the decomposition process to promote the growth and absorption of nutrients of tea roots. Other organic fertilizers have similar effects. 3. Improve soil fertility and water retention capacity All organic fertilizers have strong cation exchange capacity, can absorb more potassium, ammonium, magnesium, zinc and other nutrient elements, prevent leaching, and improve soil fertility, especially the fertilizer retention capacity of mature organic fertilizer is more obvious.

How to use self-propelled fermentation turner to treat organic fertilizer raw materials

As an important equipment of organic fertilizer fermentation, compost turning machine lays the foundation of organic fertilizer products. Only after good fermentation can organic fertilizer be completely harmless and can be used with confidence.

Among the composting equipment, we recommend the track-type fermentation pile turning machine, which is suitable for the production of organic fertilizer plants.

Ways of compost processing by orbital turner machine

1. The track type turner adopts groove type turning mechanism with unique turning mode. Each turning can ensure that every detail of the material is in full contact with the air, replenish oxygen and discharge moisture. The contact part between the mechanism and material is small, and the maintenance is convenient. The compost is suitable for granulation of fertilizer granulator.
2. The trough turning machine adopts a long-span bridge structure, which has two series, i.e. longitudinal span bridge type and cross bridge type. The longitudinal span bridge structure makes the moving direction of materials perpendicular to the track, and the equipment span meets the requirements of fermentation period. The length of track in fermentation area can be selected according to the treatment capacity requirements within a certain range. The increase of track length in fermentation area can increase the yield of finished products by multiple times.
3. The production process has good reliability and the energy consumption is reduced because of the track operation mode of the fermentation equipment. The compost turner is reliable and has long service life.

Fertilizer advantages of biological fertilizer granulator processing

It is said that the organic fertilizer processed by the organic fertilizer granulator is good, so where is it? Bioorganic fertilizer is rich in organic matter, including nitrogen, phosphorus, potassium and other elements, as well as calcium, magnesium, sulfur, manganese, zinc, copper, boron, molybdenum, chlorine and other trace elements. Most importantly, functional bacteria can decompose mineral phosphorus in soil, decompose mineral potassium in soil, release phosphorus, potassium and other nutrients, and provide stable nutrients for crops. This may be the magic of bio-organic fertilizer!

From the use effect of many years, the organic fertilizer processed by the mechanical fertilizer granulator has achieved satisfactory results in the verification of fertilizer efficiency and various crops, and has been recognized by many people. With the rapid development of organic agriculture in China, bio-organic fertilizer shows a growing market prospect.

Seven advantages of using bio-organic fertilizer

1、 Decomposition of nitrogen, phosphorus, potassium and animal and plant residues, release of nutrients, decomposition of pesticides and herbicide compounds, reduce the use of fertilizer by 30% to 50%, and increase the utilization rate of fertilizer by about 40-60%. In addition to the high level of bio-organic fertilizer, the total input of organic fertilizer processed by mechanical fertilizer granulator will not increase, but long-term bio-organic fertilizer, which may be less than that in previous years.

2、 Yield increase: grain and oil output 10-15%, cash crop output 15-25%, fruit and vegetable output 15-40%, single variety, single fruit weight increase, fruit and vegetable early maturity and harvest period extension.

3、 It can improve the disease resistance of crops. Antibiotic bacteria can reproduce in large numbers in the soil to produce antibiotics and effectively inhibit the growth of pathogens. According to different crops, the incidence rate can be reduced by 50-80%, especially for more than 30 kinds of pathogens, including blight, verticillium wilt, sunspot disease and root rot.

4、 Drought and drought: during seed dressing or top dressing at seedling stage, the roots of crops can be developed by more than 60-200%, and the ability to conserve water and fertilizer is enhanced, laying the foundation for high yield, especially the effect of fertilizer based on carbon production is greater.

5、 Soil improvement: when the organic microorganism decomposes the organic matter, it will produce a large number of organic acids and binders, which will help to form the soil colloid and massive structure that can adjust the soil PH value. Improve the physical and chemical properties of soil, increase the structure of soil block, and reduce water evaporation.

6、 Environmental protection and green: vegetable vitamins, food protein content, full of oil and grain, add one or two pieces of fructose, and fruits and vegetables grown with bio-organic fertilizer have the flavor of childhood. Recall the taste of your childhood.

7、 Multi-year yield growth effect: after the beneficial microorganisms are applied to the soil, they continue to decompose the organic matter and crude fiber for reproduction, which means that many small fertilizer plants continue to provide nutrition for crops around the crops, relax the soil, reduce the input of fertilizers and pesticides, and improve the yield and quality of crops. The comprehensive income cannot be calculated.

Npk fertilizer production line needs packaging machine to prevent fertilizer particles from caking

Specialized fertilizer production line equipment coating machine can prevent fertilizer caking. Huaqiang coating machine is composed of screw conveyor, mixing tank, oil pump, main engine, etc. It adopts powder powder spraying or liquid coating technology. If you want to produce organic fertilizer, NPK compound fertilizer and inorganic fertilizer, you can choose the coating machine produced by our factory. The coating effect is better than preservation, and the production capacity can reach 2-45 tons per hour.

Rotary coating machine is a kind of equipment designed to solve the problem of stacking, rewetting and agglomeration of granular fertilizer. The fertilizer coating machine uses a special liquid raw material or a spraying process combined with solid powder. After the fertilizer is made into granules by the rotary drum granulator, the coating machine forms a protective film on the surface of the granules to isolate it from the outside air, thereby effectively preventing the salt bridge effect and moisture absorption on the surface of the fertilizer, and also improving the surface brightness of the granules. And some trace elements can be appropriately added during the processing to improve fertilizer efficiency.
The processing of the coating machine can prolong the function of the fertilizer in the soil and effectively improve the application effect of NPK fertilizer. Polypropylene lining is used in the main engine, which is corrosion resistant and durable. When the finished product particles uniformly flow into the rotating coating machine in the NPK production line and roll continuously, the prepared oil like mixed coating agent is sprayed into the surface of the particles with the help of compressed air and nozzle, so that a uniform protective film is coated on the surface of the particles.
There are many types of fertilizer coating machines, which can be customized according to customer requirements, and the general construction period is about 10 days. Equipment cost-effective, customers can come to our factory to visit the test machine, looking forward to win-win cooperation with you.