1. The influence of materials and raw materials on the process equipment and plant design of organic fertilizer production line. Due to the difference in raw materials, which affects the production process, most organic fertilizer raw materials are affected by pollution. In one case, in the process of raw material pretreatment, the manufacturer can pretreat the raw material directly at the farm or farmer, and then close and transport to the manufacturer; Another scenario is to collect untreated waste directly from farmers and farms and pre-treat it in factories. These two methods directly affect the area construction of the processing zone.

2. Influencing factors of fermentation process. The fermentation process should be carried out according to the amount of material. At present, the fermentation process that meets the national production standard is aerobic fermentation, and the fermentation cycle consists of fermentation, decomposition and secondary aging. In order to meet the standard, choose tank fermentation or stack fermentation as much as possible. Compared with the two, the same production capacity requirements, stacking fermentation occupies a larger plant area.

Another factor that affects the fermentation process is the organic fertilizer fermentation equipment used. Trough fermentation often uses a mobile car one machine multi-tank fermentation, the turnover process directly realizes the movement of materials to the discharge port. The fermentation tank can be transferred in the secondary aging stage to realize continuous fermentation. However, the stacker uses a walking compost machine or a turning machine, which is inherently inconvenient for material transfer. The stage of secondary aging process is often in situ aging, which affects the fermentation cycle.

3. Process influence in the late deep processing stage. The post-processing technology of organic fertilizer equipment is divided into powder organic fertilizer production line process and granular organic fertilizer production line process, and the occupied area and equipment infrastructure investment are quite different.

In the process of granular organic fertilizer production line, in addition to crushing, mixing, pracking and other processes, it is also necessary to dry, granulation, particle grading, particle packaging and so on. Therefore, pellet processing processes often choose processing lines with an annual output of more than 10,000 tons, and small production capacity enterprises often choose powdery fertilizer processing processes.

Small animal manure powder organic fertilizer equipment production line, animal manure organic fertilizer is a fertilizer made by decomposing chicken manure, pig manure, cow manure, sheep manure, horse manure, duck manure, rabbit manure, pigeon manure and other animal manure into organic waste such as plant straw,

The small-scale organic fertilizer production line consists of several parts: fermentation system, drying system, deodorization and dust removal system, organic fertilizer dedicated crusher, ingredient system, mixing system, organic fertilizer dedicated granulator, and finished product packaging machine. Although the process structure is similar, the configuration of organic fertilizer equipment is not fixed. The manufacturer will mainly provide customers with construction and equipment selection plans for organic fertilizer production lines that meet their own conditions based on user material characteristics, on-site operating conditions, specific production requirements, automation level, and investment budget.

The small-scale pig manure organic fertilizer production equipment mainly includes two parts: fermentation and production. Due to the presence of harmful substances in fresh pig manure and its inability to become a commodity in form. The purpose of fermenting pig manure is to treat it harmless and make it a fertilizer with high organic matter content. The fermented pig manure is loose and odorless. It can be processed into powder or granular organic fertilizer as needed, and then packaged and sold using an automatic packaging machine. This is the part of organic fertilizer production.

The complete set of equipment for organic fertilizer production line is a batch production equipment for organic fertilizers, covering all equipment from organic fertilizer raw material collection to organic fertilizer packaging and sales. The complete set of equipment for organic fertilizer production line can effectively solve the environmental pollution caused by organic waste in industries such as livestock and poultry breeding, which is conducive to improving the safety and quality of agricultural products. It lays a good foundation for human comprehensive consumption of green and organic food, and the ecological and environmental benefits are extremely significant.

The drum granulator is one of the key equipment in the compound fertilizer industry, suitable for cold and hot granulation as well as large-scale production of high, medium and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is fully chemically reacted in the cylinder after being humidified. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls.

The operation time of each organic fertilizer equipment must be supported according to the relevant environment, the existence of the environment mainly includes its own environment and the surrounding temperature environment, the specific requirements of the equipment for the external environment are high, so we should pay close attention to it.

An important process in the organic fertilizer production line is the fermentation of animal manure. The control of water in the fermentation process is generally at 65%, too high or too low is not conducive to the fermentation process, and too much or too little water will affect the fermentation process, which is similar to the principle and process of catalyst operation. The measurement of water environment can be determined according to experience. Of course, it can also be measured according to the data, and the general data measurement is more reliable.

The fermentation of any kind of things requires temperature control, organic fertilizer equipment naturally can not be exempted, under normal circumstances, the temperature control is appropriate at 15 ° C, not affected by the season, in the north of the winter temperature is low, the need for fermentation in a special city or greenhouse.

Organic fertilizer production line is a kind of production line of organic fertilizer, which has many characteristics. It is precisely because the use and characteristics of organic fertilizer production line are more, so the organic fertilizer equipment industry has developed rapidly, so what are the basic uses and characteristics of organic fertilizer production line?

After repeated experiments and development, the existing granulating machine has finally overcome the problems of high temperature sterilization of biological fertilizer, poor granulation, and difficult drying, and developed a new “organic fertilizer production line” with reasonable design, simple structure, normal temperature bacteria protection, and smooth particles, ending the history of easy granular granulation of organic fertilizer. The produced particles have low water content and are easy to dry. At the same time, it can also produce feed particles and fill the domestic gap in the field of granulation machinery.

Its use and characteristics:

1. Granulation of bio-organic fertilizer with grass charcoal, lignite, organic fertilizer sludge and straw as raw materials;

2, organic compound fertilizer granulation with organic manure such as chicken manure as the main raw material;

3, with bean cake and other as the main raw materials of cake fertilizer;

4, with corn, beans, grass meal as raw materials of full price feed, mixed feed granulation;

5, with crop straw as raw materials of biological feed straw granule meal granulation.

The outstanding characteristics of organic fertilizer production line will inevitably become a new generation of trends, leading to the development of organic fertilizer granulator.

The products produced by the small-scale chicken manure organic fertilizer production line equipment are made from fresh chicken and chicken manure as raw materials, without any chemical components. However, chicken and chicken have poor digestion ability and can only consume 25% of the nutrients. The other 75% of the nutrients in the feed are excreted with the manure, resulting in dry products containing nitrogen, phosphorus, potassium, organic matter, amino acids, proteins, and other components. Organic fertilizers have not only created economic benefits for enterprises, but also made significant contributions to human environmental protection projects.

The complete set of equipment for producing manure organic fertilizer has low energy consumption, small footprint, no odor in the operating environment, zero pollution, good ventilation, and only 1-2 days for deodorization. The complete set of equipment for producing manure organic fertilizer has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resourceful and industrialized treatment, low energy consumption, and stable product quality.

The equipment for configuring pig manure organic fertilizer production lines in small-scale pig farms ranges from 30000 to 200000 yuan, and each configured organic fertilizer production line is different. The low configuration of the organic fertilizer production line for chicken manure and pig manure only requires a crusher, mixer, granulator (optional), screening machine, and packaging machine. Therefore, the price of the entire organic fertilizer production line equipment ranges from tens of thousands to hundreds of thousands.

The development and research of organic fertilizer supporting equipment and sterilization systems for chicken manure processing will be conducive to promoting the formation of an industrial chain for harmless treatment, resource utilization, and commercial operation of livestock and poultry manure, achieving the goals of industrialization, marketization, and large-scale production, and effectively promoting the development of ecological agriculture and circular economy in the city.

When crushing organic fertilizer raw materials, we often encounter the situation that the moisture content of materials is relatively high. At this time, we need crusher equipment to crush materials, such as organic fertilizer semi wet material crusher, which is designed for the crushing demand of materials with certain humidity. This equipment has the advantages of high efficiency, large output and good crushing effect. The crushed materials can reach a relatively fine particle size.

1, the material moisture content is high: in the process of half-wet material crusher, if the material with high water content enters the crushing chamber, the material containing water is crushed into small pieces, which will adhere to each other and block between the screen holes in the crushing chamber, resulting in the phenomenon of blocking material.

2, the material is lightly thrown and the toughness is large: the fiber toughness in the material is very large, so that the material is not easy to break after being hammered and connected into a group blocked in the crushing chamber, and the blocking phenomenon occurs.

3, do not understand the main parameters of the half-wet material crusher: before use, do not first clear the parameters of the half-wet material crusher, especially the requirements for the nature of the material. The material does not meet the production process requirements of the half-wet material crusher, and after entering the crushing chamber, the ideal crushing effect is not achieved, which reduces the production efficiency and causes the phenomenon of blocking.

4, the operator is not trained: the operator of the half-wet material mill has not undergone training, the relevant knowledge of organic fertilizer equipment and the precautions for operation are too little, in order to speed up the work progress, increase the amount of feed, beyond the normal production capacity of the half-wet material mill, resulting in the phenomenon of blocking.

5, improper adjustment of the discharge: the occurrence of the blocking phenomenon may also be because the discharge pressure is too large, the air inlet of the lower part of the crushing chamber is not opened, the crushed material can not be discharged in time, and a large number of accumulated in the crushing chamber, resulting in the blocking phenomenon.

What matters should we pay more attention to in the temperature control of the first test machine of organic fertilizer equipment?

In the past two years, the demand for organic fertilizer equipment has also increased year by year, so the standard operation of organic fertilizer production line has become the focus of attention, the first operation of organic fertilizer equipment precautions and some operational details and use process matters are as follows:

First of all, the start-up preparation of organic fertilizer equipment:

The first use of organic fertilizer equipment, because the new equipment components have not been run in, so the first start of the equipment pre-heating treatment is very important. The pre-heating process generally requires about half an hour to 40 minutes. The detailed operation method is: ① the temperature is raised to pull the motor triangle belt by hand until free, and the motor is pulled continuously 8-10 times according to the normal working option. Then continue to heat up for about 10 minutes.

Secondly, the temperature control after the startup of the organic fertilizer equipment:

We have carried out a preliminary temperature adjustment on the equipment before starting the machine. The treatment of the material in the production process is determined by the characteristics of the material itself. Therefore, it is necessary to continue heating after starting the machine, because the normal production needs to continue to add heat; Adjust different temperatures according to different properties of materials.

In addition, in normal working state, temperature control of organic fertilizer equipment:

When working normally, the machine temperature should be kept stable, not high and low. Near the vent hole, until the head part of the temperature to maintain about 200℃. At this temperature, it is generally possible to have a good processing of most materials. The service life of organic fertilizer equipment is not fixed. If you want to have a longer service life of the equipment, it is also important to maintain and use the equipment reasonably.

The walking overturning machine is the main unit of specialized equipment for producing bio organic fertilizers. The machine adopts a four-wheel walking design, which can move forward, reverse, and turn, and is operated and driven by one person. During driving, the entire vehicle rides on a long strip of fertilizer foundation that has been pre stacked. The rotating blade shaft mounted under the frame flips, fluffiens, and moves the fertilizer raw materials. After passing by, the vehicle tampers with new strip piles. Operations can be carried out in open areas or in workshop greenhouses. The advanced fermentation process adopts microbial good fermentation, and is designed based on the principle of good fermentation, giving the fermentation bacteria space to fully exert their functions.

Ground composting and fermentation organic fertilizer production equipment, with a walking overturning machine installed with a drum and blade shaped teeth, is mainly used for flat stacking fermentation. It has a dual effect of flipping and crushing, which can evenly mix materials and bacterial strains such as fecal base materials and sludge, and effectively crush the clumps in the fermented materials. It is an essential specialized tool in fertilizer production operations.

Crawler tipping machine is a green, soil based biological fertilizer that uses the principle of oxygen consumption fermentation to produce pollutants such as livestock and poultry manure, agricultural waste, sugar factory filter mud, sludge, and household waste. The tracked flipping machine can mix and mix animal manure, sludge, microbial agents, and straw powder evenly. An aerobic environment for material fermentation. It can achieve heating, 3-5 hours, and seven days of fertilization, which is not much faster than using other mechanical fermentation methods and is much more efficient.

The cow manure organic fertilizer granulation machine adopts a new technology of bidirectional spiral counter current collision granulation, which allows organic materials to achieve continuous, high-speed, and reciprocating kneading and shearing in the granulation area, forming a high-pressure mechanical flow state collision flow. The material temperature rises to 60 degrees Celsius or above within 20 seconds, rapidly changing the molecular structure and granulation properties of the material, significantly enhancing the heat transfer, fluidization, and extrusion processes between the materials, and significantly improving the granulation density and ball forming rate, The energy consumption and template cost have been significantly reduced, and the granulation efficiency is more than 50% higher than traditional extrusion granulators. The motor power is reduced by 40% compared to traditional extrusion granulators.

The cow manure organic fertilizer granulator has the characteristics of high pelletizing strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, and convenient operation and maintenance. The rotary drum granulator is equipped with steam, gas ammonia, or the addition of phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry to complete the chemical reaction and heating of the compound fertilizer granulation process in the cylinder, or the cold granulation process of adding a small amount of water to the compound fertilizer. The material to be granulated is rotated through the rotation of the cylinder to generate rolling rotation when there is no material in the cylinder, and agglomerates into balls at a certain humidity and temperature, completing the granulation process.

How to maximize the output value of organic fertilizer equipment, the following points need to be noted:

1, uniform production. From the literal point of view, uniform production is uniform speed production. In the production of organic fertilizer production line equipment, not only the feeding speed is required to be uniform, but also the feeding weight must be uniform, although it cannot really be done. Yes, but as close as possible. In this way, the maximum output of organic fertilizer production line equipment can be achieved.

2, reduce the number of start-up; The mechanical equipment needs to idle for a period of time each time it is turned on, without any output value. Therefore, reducing the number of starts can increase productivity per hour.

3, daily maintenance, daily maintenance can reduce the failure of organic fertilizer production line equipment, save time, improve the utilization rate of equipment, directly increase the output value.

Pay attention to these three points can not only improve the output of organic fertilizer production line equipment, but also maximize the service life of the equipment.

With the continuous growth of the organic fertilizer market, organic fertilizer equipment is also improving. What is the difference between double roller press granulator and disc granulator?

The first is the double roller press granulator, the use of non-dry normal temperature process production, a molding, the output of 1-1.5 tons/hour, 1.5-3 tons/hour. The device has the advantages of less investment, quick effect and good economic benefit. The complete equipment layout is compact, scientific and reasonable, advanced technology. Save energy, do not discharge three wastes, stable operation, reliable operation, easy maintenance. The raw materials are widely suitable for granulation production of compound fertilizer, medicine, chemical industry, feed and other raw materials. Can produce a variety of concentrations, types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.) compound fertilizer.

The second is the disc granulator, the overall arc structure, the granulation rate can reach more than 93. The granulation plate has three discharge ports, which is convenient for intermittent production and operation, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by a flexible belt, which can start smoothly, slow down the impact force and improve the service life of the equipment. The bottom of the granulation plate is reinforced with multiple radiation steel plates, which is durable and not easy to deformation. Thickened, weighted, strong base design, without anchor bolts fixed, smooth operation. The main gear of pelletizer adopts high-frequency quenching to double its service life. The granulated panel is lined with high-strength glass fiber reinforced plastic for corrosion resistance and durability. This surface has the advantages of uniform granulation, high granulation rate, stable operation, durable equipment, long service life and so on. It is the ideal organic fertilizer equipment selected by users.