When a horizontal mixer is working and mixing, the material inside the mixer is subjected to two opposite rotors, which perform a composite motion. The blades of the mixer rotate counterclockwise along the inner wall of the machine slot with the animal material, and on the one hand, the animal material flips left and right. In the weight loss area where the two rotors intersect and overlap, regardless of the shape, size, and density of the material, the material can float up in an instantaneous weight loss state, This causes the materials to form a continuous and all-round circulation in the machine slot, alternating and shearing with each other, thereby achieving a fast, soft and uniform mixing effect.

The single axis horizontal mixer can be widely used in the mixing of powder and slurry in putty paste, real stone paint, dry powder, putty, medicine, food, chemicals, feed, ceramics, refractory materials, and other industries, such as chemical industry, composite fertilizer, dyes, pigments, rubber, building materials, refractory materials, rare earth, plastic glass, and new materials, nuclear energy materials, etc Mixing of solid slurry (i.e. powder and slurry) materials.

Advantages of single shaft horizontal mixer products:

1. Convenient cleaning: It meets the requirements of timely, convenient, and fast cleaning of the equipment interior for each batch and shift, without leaving any blind spots.

2. High mixing uniformity: A single shaft horizontal mixer can evenly mix materials with a ratio of 1:10000, especially for materials with larger specific gravity characteristics.

3. Fast mixing speed and high efficiency: Single shaft horizontal mixers usually achieve full mixing and stirring in 1-10 minutes for each batch of materials, which increases the efficiency by 6-10 times or more compared to other mixers.

4. Fast and convenient discharge: Usually, a batch of materials is discharged in 1-2 minutes.

5. Large loading capacity: Single shaft horizontal mixers usually have a loading capacity (loading coefficient) of over 70%.

6. Low residual amount: Users have always believed that horizontal equipment has a large residual amount, but in reality, this is not the case. Due to the small gap between the outer spiral belt and the U-shaped cylinder wall during the processing, and the spiral belt has been running continuously during discharge, causing the material to move towards the discharge valve direction and almost all discharge.

7. Satisfy vacuum feeding and dust-free discharge, avoiding dust flying during the entire feeding, mixing, and discharge process.

8. The mixing process is gentle and basically does not damage the original state of the material.

9. No pollution to materials: The mixing mechanism of the single shaft horizontal mixer is integral, safe and reliable, and all corner welds transition smoothly and are easy to clean; The lubrication parts are all located outside the barrel, without any dripping oil or debris penetrating the material. They can be sealed for operation to isolate dust from the air from entering the material.

10. Low requirements for the factory building: The equipment is horizontal, and various forms of driving devices and discharge positions can be freely selected, regardless of the height or floor area of the factory building.

11. The single shaft horizontal mixer operates smoothly and reliably, with fewer vulnerable parts, long service life, and easy maintenance and operation.

The characteristics of fermentation process can be summarized as follows:
Fertilizer production process attaches great importance to the pretreatment of organic raw materials before fermentation. The fermentation conditions of water, carbon nitrogen ratio and porosity were optimized after the raw materials and auxiliary materials were automatically weighed, tempered and mixed by the premixed conditioner;

The fermentation equipment adopts the original solar composting environment control technology. The fermentation workshop has excellent warming and heat preservation effects and control functions. The compost fermentation will not be affected by bad weather such as strong wind, rain and snow any more, which improves the fermentation environment in winter and realizes annual all-weather production;
The optimal combination of dynamic agitation and static aeration system of fermentation compost windrow turner. To realize the “four in one” balance of solar energy, biological energy, mechanical energy and wind energy to balance the overall fermentation temperature and material water evaporation, which is conducive to the complete maturity of composting materials and rapid reduction of water content.
The characteristics of granulation process can be summarized as follows:
The layout of granulation process adopts modular combination, one line multi-function, flexible production adjustment. According to the market demand, the product direction can be adjusted in time. It can produce not only the series of powdery organic fertilizer, but also the series of granular organic fertilizer and organic-inorganic compound fertilizer;
The pelletizing process adopts the extrusion pelletizing technology suitable for organic materials. The advantages of the organic fertilizer granulator are: it is suitable for both organic materials and organic-inorganic mixed materials. There is no need to add water and binder to granulate, and the raw materials do not need to be crushed too finely. It can save water and electricity, and the particle forming rate is more than 93%.
The organic fertilizer granulator has compact layout and smooth production connection. On the basis of speed control and uniform feeding, the one-stop operation of continuous grinding, continuous batching, continuous granulation, continuous drying and cooling, and continuous screening and packing is realized, which breaks through the “bottleneck” of traditional organic fertilizer production efficiency underground and reduces the system energy consumption.
The whole organic fertilizer production line has high degree of automation control, improved production environment, fewer workers and low labor intensity. 

The organic fertilizer production line is the organic fertilizer granule line and the organic fertilizer powder line. We all know that if you want to make granular organic fertilizer, you must first make it into powder before granulation, so the powder line is an important part of the granular line. Now I will introduce the process of the organic fertilizer production line in detail with the granular organic fertilizer production line. According to the process layout, the process of granular organic fertilizer production line is as follows: Fermentation – crushing – mixing – granulation – drying – screening – coating – packaging. The technological process of powdery organic fertilizer includes the above four processes (fermentation, crushing, screening and packaging).

The preparation for the construction of organic fertilizer processing plant is as follows:
1) The construction of organic fertilizer production line should meet the requirements of environmental protection policies. For environmental protection, it is not only the wish of the people, but also the policy demand of agricultural and animal husbandry development for environmental protection.
2) The source of raw materials and the radius around the source of raw materials determine the location of the plant, site investment, transportation investment, etc.
3) The type of raw materials determines the detailed equipment used in each process stage, and affects the equipment investment price.
4) The production scale of a single organic fertilizer production line from 3000 tons per year to 250000 tons per year determines the capacity requirements of the equipment, thus affecting the price, etc.
5) The recycling of resources mainly relies on the recycling of agricultural non-point pollution wastes, such as fuel and electricity raw materials, and biogas residue produced as organic fertilizer raw materials.
6) The organic fertilizer production line can be used as feed for other purposes.
7) Construction site: it is necessary to determine the production site size and site size investment according to the planned production scale. 
The organic fertilizer production line mainly consists of five parts: raw material warehouse, belt conveyor, crushing, screening and packaging,; It is suitable for small and medium-sized organic fertilizer production process with compact layout, scientific and reasonable layout, advanced technology, energy saving and consumption reduction, no three emissions, stable operation, reliable operation and convenient maintenance, wide adaptability of raw materials, and suitable for various proportions of organic compound fertilizer, biological organic fertilizer, urban sludge, domestic waste organic fertilizer, etc. The designed annual production capacity is 1-100000 tons.

Vermicompost is called “the king of Manure” as a high-quality Manure. Vermicompost has the characteristics of good lasting fertility, aeration, drainage, water retention and comprehensive nutrients. Vermicompost contains not only nitrogen, phosphorus, zinc and other elements, but also iron, manganese, zinc, copper, magnesium and other trace elements and 18 kinds of amino acids. The content of organic matter and humus can reach about 30%. At the same time, Vermicompost contains about 100 million microbial beneficial bacteria per gram, more importantly, it contains antagonistic microorganisms and unknown plant growth factors. Through the action of probiotics, it can effectively inhibit the growth of pathogenic bacteria in soil and inhibit the occurrence of soil borne diseases. Therefore, it is a good investment project to use Organic fertilizer production line to produce Vermicompost Manure. It can be said to kill three birds with one stone.

Using livestock manure Organic fertilizer production line to process commercial Manure requires three steps: early fermentation, deep processing milling and deep processing granulation. The livestock manure Organic fertilizer production line is a series of production equipment that takes livestock manure as raw material, ferments and processes it through high-tech equipment, and produces Manure. It is equipped with fermentation tipping machine, Organic fertilizer grinder, drum screening machine, horizontal mixer, Organic fertilizer granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

In order to make the Manure processed from Vermicompost more nutritious, it is better to mix coarse fodder in an appropriate proportion. And when processing Vermicompost, it is necessary to add sufficient water and add Fermentation starter in proportion. It is faster to ferment under sealed conditions, and it is better to dry the fermented Vermicompost after fermentation, so that the fermented earthworm dung has a longer shelf life.

1. If you want to process it into more nutritious Manure, you can add some coarse fodder in Vermicompost, such as: kukang, bean cake or rapeseed cake, which are suitable. Mix it evenly according to a certain proportion. It is appropriate that the proportion of Vermicompost should not exceed 50%, and other materials can be added appropriately.

2. During fermentation, keep the water content of Vermicompost mixed materials, and the proportion of water should preferably be about 60% of Vermicompost mixed materials. Because sufficient water is easy to ferment successfully, and the fermentation time can also be greatly reduced. The proportion of added fermentation bacteria and Vermicompost mixed materials can be 1:100.

3. If there are too many mixed materials for Vermicompost fermentation, it can be completed in the fermentation tank and must be sealed with plastic film. The fermentation time is normally about one week. The judgment method is that there is no odor and there is a bit of alcohol acid smell, which indicates that it has been successful. In order to extend the shelf life of Vermicompost fermentation, the fermented Vermicompost can be dried.

With the development of organic fertilizer machine, the chicken manure with high water content, strong viscosity and heavy pollution has been turned into waste, which has realized the comprehensive utilization of resources, effectively protected people’s production and living environment and brought greater economic benefits to users. So, in the chicken manure drying equipment, what are the basic organic fertilizer machines?
1. Hot blast stove. For drying equipment, hot blast furnace is an important equipment to provide heat source. The combustion of coal or gas resources in the hot blast stove is the main source of heat for the chicken manure dryer. According to the combustion value and combustion adequacy of the fuel, it is an important premise to ensure the sufficient heat provided to the inside of the dryer, which is to improve the drying efficiency and quality of chicken manure.
2. Belt conveyor. Before the drying of chicken manure, the fresh chicken manure with high humidity is first transported to the feed port by the belt conveyor, and then it enters the chicken manure dryer. During the operation of the fertilizer production process, the heat exchange between the fresh chicken manure and the hot air inside is sufficient. In the whole production line of chicken manure dryer, screw feeder is an important conveying equipment of chicken manure drying operation.

3. Chicken manure dryer. This is the main part of chicken manure drying, and also an important place for heat exchange of materials. After fresh chicken manure enters the drying drum, it is in constant contact with the hot air running in the downstream or upstream direction. Under the action of the lifting plate, the chicken manure is continuously turned up and scattered, increasing the heat exchange area, so as to better realize the evaporation of water in the material. After finishing the whole drying cycle, the chicken manure meeting certain drying requirements is discharged through the discharge port.
4. Dust remover. Any dryer equipment is equipped with corresponding dust removal device to remove dust pollution caused by material drying operation. Generally, bag type dust remover is used for chicken manure dryer to filter the waste gas mixed with dust produced in the drying process into the atmosphere.
It can be said that in the drying operation of chicken manure, the various organic fertilizer machines complement each other and cooperate with each other to realize the efficient drying of chicken manure. Therefore, in the process of using chicken manure dryer to dry chicken manure, we must not neglect the maintenance of any link.

Fertilizer is the food of plants.Fertilization is an important means to ensure the high and stable yield of crops in agricultural production.In many countries,the use of chemical fertilizer is very large.Although the yield of crops has been increased in a certain period of time and to a certain extent,the harm to the soil,water,source,agricultural  products and the environment is increasing day by day,such as:soil acidification,hardening,nutrition imbalance,groundwater pollution,heavy metal of agricultural products and nitrate content exceeding the standard,which leads to a variety of ecological environment pollution and human diseases.Due to the heavy and random application of chemical fertilizer,the lack of soil organic matter and the decline of soil fertility have become an important limiting factor for the sustainable development of agriculture and the stable and high yield of crops.The biofertilizer production line which it is to be equipped with different type organic fertilizer machine is also to be designed.

   The production process and technology of bio organic fertilizer:The technical content of bio organic fertilizer production is relatively high.In the fertilizer manufacturing process,it is to be equipped with different type and series organic fertilizer machine to finish the production process.In addition to adding biological agents to promote the maturity and decomposition of organic materials in the process of maturity,in order to achieve the purpose of directional maturity and deodorization,it is also necessary to add microorganisms with specific functions in the product to improve the effect of the product.At present,bio organic fertilizer is included in the category of microbial fertilizer in the world,and more strict management measure are implemented than organic fertilizer to promote the healthy development of organic fertilizer.
In the fertilizer manufacturing process,it is to be equipped with different type and series organic fertilizer machine.It is to be equipped with the fermentation compost turner machine to finish the fermenting process,and it is to be equipped with the fertilizer mixer machine,fertilizer crusher machine of different type to deal with the raw materials.There,if we produce the bio organic fertilizer into granulator,we can use the fertilizer granulation machine to finish the granulation process,the fertilizer granulator machine type to be designed different type,we can choose the suitable fertilizer granulator machine type to finish the granulation process.For example,in organic fertilizer production line,we can use the rotary drum granulator,disc granulator and new type organic fertilizer granulator machine to finish the production process.In npk fertilizer production process,we can use the double roller granulator machine to make the npk fertilizer granulator by using the extrusion method.And in the bio fertilizer production process,we can choose the flat die granulator machine to finish the production process to finish the granulation process.Different type fertilizer granulator machine can be used in different type fertilizer manufacturing process sometimes,and it has different type working principle.

Organic fertilizer production is an effective means of waste resource utilization, which can reduce the pollution of waste to the environment and is an environmental protection project. However, the management of some fertilizer production process manufacturers is not standardized. Many manufacturers produce in the open or build simple sheds, which will inevitably cause secondary pollution to the environment in the fertilizer production process, which violates the principle of environmental protection. Today, let’s talk about the pollution sources of organic fertilizer manufacturers and the corresponding treatment methods?
1. Waste gas and odor pollution
Most of the raw materials of organic fertilizer are wastes and perishable substances, which are easy to produce ammonia, hydrogen sulfide and other harmful gases during the storage and fermentation of organic fertilizer raw materials.
At present, there are many ways to eliminate odor and exhaust gas, such as water washing, combustion, adsorption, air dilution, masking, ozonation, plasma and biological deodorization. Biological deodorization is the most widely used method in the production of organic fertilizer manufacturers. This method uses the activities of microorganisms to decompose and transform the odor to achieve the purpose of deodorization. This method is simple and easy to operate. It is suggested that the organic fertilizer manufacturers should build closed raw material warehouse, fermentation workshop and secondary aging workshop when conditions permit, so as to reduce the leakage of odor and harmful gas in the transformation process.

2. Waste liquid pollution
Many raw materials of organic fertilizer contain a lot of water, such as pig manure, cow manure, chicken manure and other raw materials. In the process of raw material accumulation and fermentation, there will be waste liquid flowing out and infiltrating into the ground to pollute the underground water, so it is necessary to cement harden and impervious the ground of the fermentation workshop of the raw material warehouse during the construction of the plant.
3. Dust pollution
Dust pollution is the main pollution in the fertilizer production process, which needs to be treated carefully. There are many links of dust pollution.
(1) When the raw materials are unloaded into the warehouse and handled in different workshops with the carrier
(2) When the fermentation compost windrow turner dumps the raw materials
(3) When using the crusher to crush raw materials
(4) When the fertilizer particles are dried and cooled
Many organic fertilizer manufacturers will build dedusting rooms in their workshops, and use induced draft fans and dust collectors to solve dust problems. Common dedusting equipment include: cyclone deduster, pulse deduster, water curtain deduster, bag deduster, etc. It is explained here that although dust is the source of pollution, these dust are all from the raw materials of organic fertilizer. After collection, they can be added to the raw materials for fermentation and then continue to produce organic fertilizer.
4. Noise pollution
In addition to choosing the plant site far away from the residential area, low-noise organic fertilizer machine should be selected as far as possible; equipment maintenance should be strengthened to avoid high noise caused by abnormal operation of equipment; installation of equipment can increase damping measures; reasonable planning of plant site, use of buildings to reduce noise; construction of green belts, use of vegetation to absorb sound and other measures to reduce noise.  

1. The control of the water content of the disc granulator in the operation of the fertilizer production line. The granulation process of the disc granulator requires high moisture content, and poor moisture control will cause the granulation speed to decrease. Therefore, during the processing, attention should be paid to the sprayer to observe the control changes of the moisture of the granulated raw materials.

2. The personnel operating the disc granulator should pay attention to the quality of various materials during the feeding control process to ensure that sundries, large lumps and large particles are not mixed into the feed. In addition, they should also pay attention to the temperature of the equipment feed, because if the temperature of the die is too high, the material will easily break and stick to the die after startup. In this case, they should take care to wait for the cooling before continuing.

3. Pay attention to the change of the inclination angle of the disc granulator during operation. The disc granulator has a certain angle of inclination. If the inclination angle changes due to accidental reasons, it will also affect the granulation rate of the organic fertilizer particles and also affect the service life.

4. During the operation of the disc granulator, the operator should also pay attention to the temperature change of the body at any time. Unlike the NPK fertilizer granulator, the production process of the disc granulator is very intuitive. The operator can touch the blade with clean hands. If the blade does not touch the hand, the temperature should rise immediately until the blade touches the hand. Then, during the normal operation of the granulator, the operator should maintain a stable machine temperature and do not let the temperature rise and fall. In addition, the operator should pay attention to maintaining the temperature around the vent until the head temperature reaches about 200 degrees Celsius.

5. When using the disc granulator, in order to ensure that the particles are uniform, smooth and complete, attention should be paid to ensure that the fertilizer production line feed evenly and fully. The feeding speed and discharging speed of fertilizer production line should be properly matched to avoid the decrease of granule quality and yield.

6. When the disc granulator body is unstable, check whether the coupling clearance is too tight and loosen it in time. If the bearing part of the reducer is heated or noisy, it should be repaired and refuelled in time.

7. During the installation of the disc granulator, the main body should be kept perpendicular to the horizontal plane, and the verticality should be calibrated and corrected after installation.

8. Before the installation of the disc granulator, the concrete foundation shall be prepared, installed on the horizontal concrete foundation and fixed with bolts.

9. Before power on, make sure that the power on meets the power supply requirements set by the disc granulator, and configure the power line and control switch according to the equipment power supply.

10. After installation, check whether the bolts of each part are loose and whether the door of the main engine compartment is fastened.

Sheep manure organic fertilizer fermentation machine is a processing equipment which uses biological oxygen consumption fermentation to produce sheep manure into organic fertilizer. With the help of NPK fertilizer production line and other equipment, the decomposed nutrients can be processed into high-quality fertilizers with long-lasting fertilizer effect.

Application and characteristics of sheep dung compost turning machine

1. It is suitable for the fermentation and stacking of organic wastes, such as livestock manure, sludge waste, filter mud, residue cake, straw sawdust, etc. It is widely used in the fermentation and dehumidification of organic fertilizer plant, compound fertilizer plant, sludge and waste residue plant, horticultural field, Agaricus bisporus planting plant, etc.

2. It is suitable for aerobic fermentation. It can be used with solar fermentation chamber, fermentation tank and shift truck. By matching with the shift truck, the function of one machine with multiple tanks can be realized.

3. It has high efficiency, stable operation, strong durability, even turning and throwing. It can adjust the walking speed at any time according to the moisture density of the material. It can complete the operation and throwing speed of the whole tank at one time. It has the function of crushing materials, achieving full contact between materials and air, and making the fermentation effect of materials better. The decomposed fertilizer is suitable to be treated by disc granulator machine.

4. When the equipment is running, there is a soft starter, and the impact load is low when starting. The chuck on the mixing shaft is specially used to fix the mixing blade, which contacts the material in a spiral way, which can reduce the load of the equipment in the process of turning over and improve the service life of the equipment.

5. The operation of the device is easy to learn and only needs one key operation. It can not only operate the key manually, but also use the wireless remote control to operate the key, which has a high degree of automation.

6. The equipment is equipped with a hydraulic automatic lifting system. When no-load returns to the original position or moves to another fermentation tank, the hydraulic lifting system can operate at a proper height to complete the operation and displacement of the host machine.

7. Equipped with perfect limit travel switch, it can operate according to full and limit.

The self-propelled composter is a Manure fermentation equipment developed based on dynamic composting. The earliest composting process is static composting, which is often converted into anaerobic fermentation due to insufficient oxygen supply, which will produce a large amount of hydrogen sulfide and other odor, and there is an explosion risk. Later, our company developed a new generation of Manure fermentation equipment, self-propelled fermentation composter, which can make full use of space, and the whole machine is solid; The vehicle body is flexible and can easily and conveniently lift the drum as a whole; Adopting advanced engineering machinery transmission technology to ensure no loss between energy conversions; Each component is connected to each other and can be adjusted separately; Under normal operation and attention to maintenance, using the machine is zero fault; Fully ferment the raw materials to quickly achieve the effect of no odor, no harmful bacteria such as Escherichia coli.

The self-propelled composting machine/self-propelled tipping machine has obvious advantages such as low investment, low energy consumption, fast composting, and high yield. The self-propelled Manure composter is an ideal equipment to use modern technology to transform agricultural wastes, stored feces and organic household garbage into high-quality biological Manure. Main features: It saves a lot of civil engineering and manpower and material engineering, making the scalability of fertilizer production more arbitrary and not limited by the site, allowing for multiple uses of one machine.

The self-propelled composter is the main machine of the complete set of equipment dedicated to the production of Manure. It adopts a four-wheel walking design, and can move forward, backward, and turn. It is operated by one person. When driving, the whole vehicle rides on the pre stacked strip Manure pile, and the rotating knife hung under the machine is used to remix, fluff, and move the raw materials of the fertilizer machine. After the vehicle passes, a new strip stack is formed, which can be operated either in the open field or in the workshop shed. A major technological breakthrough of this machine lies in the integration of the crushing function in the later stage of material fermentation. As the material gradually dehydrates, the knife equipped with a crushing device can effectively crush the plates formed during the fermentation process of the fertilizer. Not only does it save a crusher, but it also greatly improves the efficiency of crushing, reduces costs, and fundamentally solves the problem of limited production capacity of the crusher. Composting machines have significant effects compared to other types such as “tipping machines”, “mixers”, and “spiral stirring machines”. So one machine can be used for many purposes. It is not only a Manure dumper, but also a Manure grinder.