The solid and durable self-propelled fermentation compost windrow turner is used for the fermentation dumper of livestock and poultry manure, sludge waste, sugar factory filter mud, dregs and cake, straw sawdust and other organic wastes. It is widely used in the fermentation and decomposition and water removal operations of sludge waste plant, compound fertilizer plant, organic fertilizer plant, horticultural field and Agaricus bisporus planting plant. It is suitable for aerobic fermentation, with high efficiency, stable operation, firmness and durability, even turning and throwing.

The organic fertilizer compost turning machineis also called crawler type dump truck and wheel type dump truck. The organic fertilizer compost turning machine is a special fermentation equipment in the special equipment for biological organic fertilizer production. The machine adopts the hydraulic assisted crawler walking design, and the tire walking design can move forward, backward and turn, and is driven by one person.Features of robust fermentation self-propelled compost windrow turner:
1. This organic fertilizer machine is used for composting large area organic fertilizer materials. It can stack the organic fertilizer materials into chop shape. The width can be determined according to the working width of the dumper. It can realize rapid composting by turning the dumper back and forth. The advantage of this kind of equipment is that it is not limited by the site, flexible and free;
2. According to the principle of aerobic fermentation, the self-propelled compost windrow turner makes the fermentation bacteria have the space to give full play to its function.
Strong and durable advantages of fermentation self-propelled compost windrow turner:
1. The power balance of the whole machine is suitable, the energy consumption is low, the output is large, the production cost of bio organic fertilizer is reduced, and the price advantage of the finished fertilizer is obvious.
2. The organic fertilizer machine has the obvious advantages of less investment, low consumption, fast fertilizer production and large output.
3. It is an ideal equipment to use modern technology to transform agricultural waste, livestock manure and organic domestic waste into high-quality bio organic fertilizer.

The Organic fertilizer granulator uses microbial fermentation technology to produce Manure that is deodorized, sterile, highly efficient, and does not burn roots and seedlings from livestock and poultry manure and urban garbage. It is used for grain fields, fruits, vegetables, and flowers, and is suitable for the technical transformation of new plants or existing compound fertilizer plants.

The roller extrusion granulator adopts a non drying room temperature process for production, forming in one go. This equipment has low investment, fast effectiveness, and good economic benefits. The complete equipment layout is compact, scientific and reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation, and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc., with high product granulation rate. It can produce compound fertilizers of various concentrations and types (including Manure, inorganic fertilizer, biological fertilizer, magnetized fertilizer, etc.). Especially for the granulation of rare earth, potassium fertilizer, and ammonium bicarbonate series compound fertilizers,

The Organic fertilizer equipment roll extrusion granulator is also suitable for granulation in the following ranges:

1. Granulation of biological Manure with peat, lignite, Manure sludge and straw as raw materials;

2. Granulation of organic compound fertilizer with Manure such as chicken manure as the main raw material;

3. Cookie fertilizer production using soybean cakes and other main raw materials;

4. Granulation of full price feed and mixed feed using corn, beans, grass powder, etc. as raw materials;

5. Granulation of biological feed straw pellets using crop straw as raw material.

The double roll extruding granulator has wide adaptability to raw materials, which can be used to granulate various raw materials such as compound fertilizer, medicine, chemical industry, feed, coal, metallurgy, etc., and can produce compound fertilizers of various concentrations and types (including Manure, inorganic fertilizer, biological fertilizer, magnetized fertilizer, etc.). In particular, the granulation of rare earth, ammonium bicarbonate and ammonium sulfate series compound fertilizer fills the domestic gap and ranks at the leading level in China. It is a promotion project of national environmental protection Appropriate technology. The ball forming rate can reach 86%, adopting a non drying process, granulating at room temperature, forming in one go, with low investment, fast effectiveness, and good economic benefits. Low power, reliable operation, no emissions of three wastes, stable operation, convenient maintenance, reasonable process layout, advanced technology, and low production cost.

Sheep manure organic fertilizer production line is mainly sheep manure, straw, branches, straw production and processing of organic fertilizer. Sheep manure organic fertilizer is a new type of high quality organic fertilizer after special treatment of sheep’s incompletely digested organic matter. It is suitable for geological improvement of alkaline soil and barren land, and has a good effect on increasing crop yield.

Technological process of sheep manure organic fertilizer production line
1. When sheep dung is mixed with appropriate amount of straw powder, the amount of mixing depends on the moisture content of sheep manure. Generally, 45% water content is required for fermentation, that is, the hand is squeezed into a ball, and water can be seen between fingers, but no water is dropped. Once the hand is released, it will disperse. Then, corn flour and bacteria were added. The function of corn flour was to increase sugar content for bacteria fermentation, so that multi-dimensional complex enzyme bacteria quickly took the absolute advantage.
2. Add the mixed material into the mixer for mixing. The mixing must be even and transparent without leaving raw blocks.
3. The mixed ingredients are piled into strips with a width of 1.5m-2m and a height of 0.8m-1m, which are tossed by a compost windrow turner every two days.
4. The compost was heated in 2 days, odorless in 4 days, loose in 7 days, fragrant in 9 days, and composted in 10 days (that is, the temperature on the second day of composting could reach 60 ℃ – 80 ℃, killing E.coli, insect eggs and other diseases and insect pests; on the fourth day, the odor of sheep manure was eliminated; on the seventh day, the compost became loose and dry, covered with white hyphae; on the ninth day, it gave out a flavor of koji; on the tenth day, the compost was fermented and matured).
5. After a little air drying, it can be crushed by a semi wet material crusher, granulated by an organic fertilizer granulator, dried and dehydrated by a dryer, and then screened by a screening machine. The finished organic fertilizer is ready for packaging and storage.

Generally, organic compost is fermented for 15-20 days, and such products can only reach the harmless standard. The fermentation process of high quality organic compost usually takes 45-60 days. This is because in the early heating and high temperature stage of composting, plant pathogenic bacteria, insect eggs, weed seeds and other harmful microorganisms will be killed, but the main role of microorganisms in this process is metabolism and reproduction, and only a small amount of metabolites are produced, which are not unstable and easy to be absorbed by plants.
In the later stage of cooling, microorganisms decompose the organic matter and produce a large number of metabolites that are conducive to plant growth and absorption, which takes 45-60 days. Through this process, composting can achieve three goals: harmless; humification; and a large number of microbial metabolites, such as antibiotics, proteins and so on.
Organic fertilizer machine manufacturers tell you that fermentation methods are divided into high temperature compost and ordinary compost according to different raw materials. High temperature compost takes the plant material with high fiber content as the main raw material, and generates a lot of heat through composting fermentation under the condition of aeration. The temperature of compost is very high (50-60 ℃). Therefore, it matures quickly, composts quickly and has high nutritional content.
In the process of high temperature fermentation, pathogens, eggs and weeds can be killed. Common compost is usually mixed with more soil, with low fermentation temperature, slow decomposition process and long composting time. During composting, the chemical composition of nutrient differentiation changed, the ratio of carbon to nitrogen decreased, the mineral nutrients directly absorbed by plants increased, and humus formed.

The horizontal organic fertilizer fermentation tank has the following advantages:
1. High temperature aerobic fermentation, utilizing high-temperature microbial technology, has low energy consumption and operating costs;
2. The equipment occupies a small area and has a high degree of automation. One person can control it to complete the fermentation process;
3. By using biological deodorization equipment to achieve gas emission standards without generating secondary pollution;
4. The main body of the equipment is made of stainless steel special material, which reduces corrosion and has a long service life;
5. The main insulation design and auxiliary heating ensure the normal operation of equipment in low-temperature environments;
6. The treated domestic sludge, kitchen waste and livestock manure are used for processing organic fertilizer to realize resource utilization.

The production line of the new Organic fertilizer granulator is configured with short production process, simple structure, low investment and easy operation, which is more suitable for small and medium-sized enterprises such as breeding plants, pig manure, cow manure, chicken manure and other animal manure, and crop straw processing plants of Manure.

Configuration process of new Organic fertilizer production line:

1. Directly transport the processed feces to the raw material silo (or raw material mixer).

2. For the specialty of granulation of organic fermentation fertilizer for urban domestic waste such as Manure raw material, livestock manure, urine, compost, green manure, sea manure, cake fertilizer, peat, soil miscellaneous fertilizer, three wastes, microorganism, etc., the particles are irregular pellets. The qualified granulation rate of the machine is up to 80-90%, which is suitable for many different formulations. The compressive strength of Manure is higher than that of disc and drum, and the large ball rate is less than 15%. The particle size uniformity can be adjusted through the stepless speed regulation function of the machine according to user requirements. The Organic fertilizer granulator is more suitable for the direct granulation of Manure after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

3. It is delivered to the Organic fertilizer dryer for heat exchange with the heat from the hot blast stove.

4. Transported to the hot screening to separate particles, fine particles directly return to the disc homogenizer and continue to participate in particle adhesion and balling as the core.

5. It is delivered to the Organic fertilizer cooler to cool the fertilizer by natural or forced cold air.

6. Transported to the finished product screening machine, large particles are crushed by the crusher and returned to the disc homogenizer to continue to participate in balling.

7. The qualified products after screening are transported to the coating machine for coating treatment.

8. Transport to a fully automatic packaging scale for weighing, packaging, and warehousing.

9. Drying, cooling, and workshop dust are discharged after three stages of treatment: cyclone dust collector, labyrinth dust chamber, and wet washing.

The production line configuration of the new Organic fertilizer granulator is different according to the different equipment configuration of raw materials, and the appropriate scheme can also be made according to the investment budget. The price of Manure production lines with different output is also different. It is suggested that customers should first consider how much output they want to invest in Manure production before making further inquiries, and then inform the manufacturer of the raw materials for processing and production, so as to provide you with an approximate price range, and then select the appropriate configuration of new Manure granulation production line according to the expected investment.

Chicken manure organic fertilizer machine manufacturers introduced the construction method of chicken shed, hoping to help you.
1. Selection of shed site
The shed site should be located in a place with open terrain, good ventilation, close to water source, pollution-free soil, and far away from the road without noise. Those that meet the above requirements, such as field plots, open spaces between villages, orchards and vegetable fields, and wasteland slopes, can be used. This can provide a suitable living environment for broilers.
2. Building specifications
At present, double inclined greenhouses with a length of 2-30 m and a width of 7-8 m are widely used. The shed is in the East-West or north-south direction. The construction area is 140-240 square meters and can feed 1000-1500 broilers. According to the greenhouse length of 30 m, 200 bamboo poles with a length of 4.5 m, 20 bamboo poles with a length of 8 m and 2500 bricks are needed. In addition, appropriate amount of string, iron wire, wheat straw or straw mulch should be prepared.
3. Greenhouse assembly
① Brick walls are built at both ends of the shed, while doors are reserved in the middle of the gable at one end, and ventilation holes are left on both sides of the gable at the other end. Besides, 1-2 holes of flue gas furnace are also reserved for brooding or heating. A row of columns are embedded every 2m between the two brick walls, one in the middle (the same height as the top of the shed), two on the left and two on the left and right sides (of which the outer two are the same height as the outside of the shed), with a total of 5 columns. At the top of each row of longitudinal columns, a 8 m long bamboo pole is used to connect them to form the longitudinal support of the greenhouse. Then use a set of 4.5m long bamboo poles. Each section is bound firmly, with 30-40cm interval in the transverse direction, which is bound on the longitudinal column to form the transverse support on the top of the greenhouse. In this way, a complete greenhouse support is built.
② The plastic film shall be glued in advance according to the length and width. When covering the film, choose the weather without rain and rain, and put the film directly on the scaffold. Then cover the plastic film with 10-20cm thick wheat straw or other weeds (in order to prevent the grass from sliding down, the plastic net can be used to cover it). A layer of straw or oil covered paper is added on it, and iron wire buried anchor is added vertically and horizontally to fix it. On the top of the shed, an adjustable vent with a diameter of 40-50cm is arranged every 3-4m. Drainage ditches are dug around the shed to facilitate drainage in rainy season.

The chicken manure organic fertilizer production line adopts the organic fertilizer collision granulator working principle: the machine adopts the two-way spiral countercurrent collision granulation technology, and the horizontally opposed augers are driven by the motor respectively, so that the materials can obtain continuous, high-speed, reciprocating mixing and shearing in the granulation area, so as to form a collision flow of high-pressure mechanical flow. The material temperature rises to more than 60 ℃ within 20 seconds, rapidly changing the molecular structure and granulation of the materials, The heat transfer, fluidization and extrusion processes between materials are significantly enhanced, the granulation density and pelletizing rate are significantly improved, and the efficiency is more than 50% higher than that of the traditional pelletizer.

The complete set of equipment for organic fertilizer production line consists of fermentation compost windrow turner, crusher, screening machine, mixer, organic fertilizer granulator, dryer, cooler, sieving machine, coating machine, packaging machine, conveyor and other equipment.

The investment price of a small-scale organic fertilizer production line can be more or less. If producing powdered organic fertilizer processing, it is only necessary to invest in a fermentation compost windrow turner, a crusher and a screening machine. If you want to reduce the investment cost of the small granular organic fertilizer production line, you can choose a small-scale equipment configuration: crusher, mixer, organic fertilizer granulator, screening machine, packaging machine, etc. Wait until the time is right to expand the scale of investment.

Production line technology for producing 10000 tons of cow manure organic fertilizer annually
1. The early stage organic fertilizer fermentation equipment used a 7.5kw-11KW motor power of a 3-meter or 4-meter fermentation tipping machine, which can be used in multiple tanks in one machine.
2. The organic fertilizer crushing equipment adopts a large semi wet material crusher model 600, with an electric motor power of 21kW and an hourly output of 3-5 tons.
3. The mixer adopts a model 900 horizontal mixer with a motor power of 7.5kw.
4. The organic fertilizer granulation equipment uses a 3000cm disc granulator with an electric motor power of 11kW and an hourly output of 5-6 tons.
5. The dryer adopts a 12 meter rotary dryer with an electric motor power of 11kw. The drying effect is 50% moisture in the feed particles and 15% moisture in the discharge particles, achieving a reasonable drying effect with an hourly output of 3-5 tons.
6. The cooling machine adopts a 10 meter natural cold air rotary cooling machine, with a motor power of 7.5kw and a production capacity of 3-5 tons per hour.
7. The coating machine uses a 1.2X4 meter electric motor with a power of 5.5kw and a speed of 8 revolutions per minute to achieve a good coating effect.
8. The screening machine uses one 1-meter single port feeding machine for grading and screening of crushed raw materials. It is used for screening waste products after cooling.
9. The fully automatic packaging machine integrates automatic weighing and sewing of 3-6 bags per minute.

Cow dung contains a large amount of organic matter, nitrogen, phosphorus, potassium and other trace elements and other plant essential nutrients (according to the measurement, the average nutrient content of cow dung: organic matter is 51%, total nitrogen is 2.4%, phosphorus is 3.1%, potassium is 2.2%, and water is 80%) and various biological enzymes (from dairy cow digestive tract, plant feed, and intestinal microbes), which play an irreplaceable role in improving Soil organic matter and its fertility, and improving Soil structure, Therefore, cow dung is a valuable renewable resource, which can be made into high-quality Manure and edible fungus base material through harmless treatment.

The cow dung Organic fertilizer production line is a complete set of equipment for processing Manure with cow dung as raw material. The cow dung in the dung pan can be pumped into the equipment by the cow dung treatment machine through the mud pump, and then dehydrated by the equipment. After treatment, the water content is about 40%. Crops such as straw and rice bran (containing N  P  K) can also be used as filler materials. Then biological inoculum agent can be sprinkled, and 1KG inoculum agent mixed with 20KG water can be moved into the raw materials, which can ferment 1 ton of raw materials. Flip and toss once every 1-2 days, usually 7 to 10 days to fully decompose. Under the configuration of the production line of dairy manure processing machinery and equipment, the operation is stable and the output is guaranteed, meeting the needs of all walks of life for the granularity of Manure products. Although the initial investment cost is high, in the later production process, the benefits brought by a single Manure equipment are incomparable. The high-quality Manure brought by the equipment is real and cost-effective.

Cattle manure Organic fertilizer production line deep processing granulation Manure

1. Crush the screened material and enter the mixing and stirring system. Before mixing and stirring, according to the formula, add N, P, K, and other trace elements to the mixing and stirring system. Start stirring and stir evenly to achieve a uniform fertilizer efficiency content of the fertilizer particles as a whole.

2. Transfer the mixed materials into the granulation system (either using a drum granulator or an extrusion granulator).

3. Particle drying: send the particles made by the Organic fertilizer granulator to the dryer, dry the moisture contained in the particles, increase the particle strength, and facilitate storage.

4. Particle cooling: The dried fertilizer particles have a high temperature and are prone to clumping. After cooling, they are easy to pack, store, and transport.

5. Particle grading: the cooled particles are graded, and the unqualified particles are crushed by the Organic fertilizer grinder and returned to the granulation system to continue granulation. Screen out qualified products.

6. Finished product coating: Coating qualified products to increase the brightness and roundness of particles.

7. Finished product packaging: The finished particles are bagged using an automatic packaging machine and stored in the warehouse.

The organic fertilizer production line mainly uses materials with high organic matter content, and is processed into commercial organic fertilizer after fermentation and pretreatment of the organic fertilizer machine (the manufactured organic fertilizer is brown or gray-brown powder, without mechanical impurities and odor), and The fertilizer production line of organic fertilizers can plan related technological processes according to the difference of raw materials and storage, usable amount, market demand, etc.

The equipment process of organic fertilizer production line includes:
Compost turning machine, wet crusher, finished product silo, mixer, organic fertilizer granulator, screening machine, dryer, cooler, quantitative packaging machine, centralized control system, belt conveyor, etc. 

1. The recovered livestock and poultry manure will be directly into the fermentation area. After one fermentation and secondary aging, the odor of livestock manure was eliminated. In this stage, the fermentation bacteria can be added to decompose the crude fiber, so that the particle size requirements after crushing can meet the requirements of organic fertilizer granulator production.
2. Smash the fermentation materials that have completed the secondary aging and stacking process and enter the mixing mixer. Before mixing and mixing, according to the formula, add N, P, K and other trace elements into the mixing mixer to start mixing.
3. The mixed materials are transported to the granulator, and the granulated materials are sent to the cooler after drying. The materials are screened at room temperature. The particles that meet the requirements are put into the coating machine and packaged. The non-conforming particles are crushed by the pulverizer and returned to the organic fertilizer granulator to continue granulation.
4. Automatic packaging of finished products.

How to preserve the organic fertilizer produced by organic fertilizer machine?

First, keep in a dry space. Since they are fertilizer, they are organic fertilizer. Then, in contact with moist gas or water, there will certainly be reaction, or even volatilization. If we want to avoid this kind of situation, we need to keep them in a dry environment when we keep them. In this way, the organic fertilizer in this environment will maintain its due function and effect for a long time.

Second, keep it in a clean space. It is understood that although chicken manure organic fertilizer is a kind of fertilizer, if it is exposed to pollutants, or some chemical components that are not conducive to the storage of this kind of organic fertilizer, or other substances, they will be corroded or eroded. In this way, the corresponding effect, especially the effect of bringing nutrients to crops, will be greatly It’s going down. So it’s necessary to keep it in a clean environment.

Aerobic fermentation of pig manure is a process in which aerobic microorganisms decompose and oxidize part of the organic matter into simple inorganic substances through their own catabolism and anabolism process under aerobic conditions, so as to obtain the energy needed for microbial metabolism. At the same time, a part of the organic matter is converted into new cellular substances, so that microorganisms can grow and reproduce and produce more organisms. The result of fermentation is that the organic matter in pig manure is transformed to humus with high stability.
Fermentation technology of pig manure organic fertilizer

Fermentation raw materials — pretreatment — mixing — fermentation — reconstitution — granulation — packing — delivery
In the pretreatment process, it is sometimes necessary to crush the raw material with organic fertilizer machine, and adjust the particle size of raw material. The suitable particle size range is 12-60mm. Crushing and screening can increase the surface area of raw materials, facilitate microbial reproduction and improve the fermentation speed.
(1) The composting process of pig manure fertilizer requires that the moisture content of the compost should be 60% – 75% of the dry material, that is, when the material is held tightly by hand, there will be water droplets extrusion, indicating that the moisture content is moderate.
(2) In the early stage of composting, good ventilation conditions should be maintained, such as stacking on the ground, using a ground compost windrow turner, or putting materials into fermentation trough, and using a trough compost turning machine.
(3) The internal temperature of compost can be controlled between 50 ℃ and 60 ℃. When the temperature is higher than 65 ℃, the compost can be turned over or water can be added to cool down the temperature to facilitate the preservation of nitrogen.
(4) The C / N ratio of composting material is 25:1, which is conducive to the decomposition of organic matter by microorganisms. Urea can be added appropriately in the process of straw fertilizer composting.
(5) Control the appropriate pH value. During composting, 1-1.5 kg lime and other alkaline substances were added to every 50 kg straw to adjust the pH value of compost to about 7.5. The hygienic standard of high temperature composting is that the mortality rate of Ascaris lumbricoides eggs is 95% – 100%, and the breeding of flies can be effectively controlled. There are no live maggots, pupae or newly emerged adult flies around the compost.