The process of chicken manure organic fertilizer production line — using chicken manure organic fertilizer production line equipment to add organic fertilizer requires three steps: early fermentation, deep processing powder making and deep processing granulation.

Chicken manure organic fertilizer production line is a series of production equipment for the production of organic fertilizer with chicken manure as raw material and through fermentation and processing of high-tech equipment. It needs fermentation overturning machine, organic fertilizer grinder, drum screening machine, horizontal mixer, organic fertilizer granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

The early fermentation of chicken manure organic fertilizer production prcess is mainly premixing, turning and refining. However, advanced organic fertilizer fermentation uses fermentation tank, which eliminates the process of premixing. One of the core equipment depends on which fermentation equipment you choose.

Further processing and milling of chicken manure organic fertilizer. The fermented materials can not be sold directly as commodities because of the caking and other phenomena caused by long-term composting. At this time, the remaining bulk materials need to be finely broken by a high moisture material crusher, and the powdered organic fertilizer can be obtained after crushing.

The deep-processing granulation of chicken manure organic fertilizer production line is mainly to produce the fermented powdered organic fertilizer into granules. The process requires more equipment, such as blender, pulverizer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, etc. 

The content of antibiotics and heavy metals in chicken manure is often high, and antibiotics mainly come from feed. Due to the high density of chicken farming and high requirements for epidemic prevention, the use of antibiotics in livestock and poultry is relatively high. In addition, the short digestive tract of chickens makes it easier for very few farms to add antibiotics to their feed and excrete them through feces. After thorough fermentation of chicken manure, it is a relatively high-quality organic fertilizer with rich nutrient content. It contains both a large amount of organic matter and a high content of three essential nutrients, making it an efficient organic fertilizer.

Small organic fertilizer production lines require essential equipment such as organic fertilizer crushers, organic fertilizer mixers, organic fertilizer granulators, organic fertilizer screening machines, belt conveyors, and granulators. The small-scale organic fertilizer production line has low energy consumption, small floor area, no odor in the operating environment, zero pollution, good ventilation, and deodorization in only 1-2 days. The organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, and achieve harmless, resourceful, and industrialized treatment. The energy consumption is low, and the product quality is stable.

If professional organic fertilizer production lines are not used to thoroughly ferment chicken manure, when the appropriate temperature and humidity are reached, the chicken manure begins to ferment, and the heat generated will burn seedlings, rot roots, black roots, yellow leaves, yellowing, and in severe cases, cause plant death. Especially in winter and spring, the use of chicken manure poses the greatest safety hazard, as the temperature inside the greenhouse is high and the fermentation of chicken manure releases a large amount of heat, leading to root burning. The organic fertilizer production line utilizes composting treatment technology (mainly aerobic composting), and after high temperature and fermentation, it can basically degrade 60% to 70% of antibiotics in chicken manure, meeting the requirements of harmless treatment. Chicken manure organic fertilizer is generally used as base fertilizer for cash crop such as vegetables and fruit trees, which can effectively improve crop quality and soil structure.

The current synonym for organic fertilizer equipment is environmental protection and organic. Why is this? Because organic fertilizer equipment is specialized in handling animal manure, using animal manure to produce organic fertilizer using an organic fertilizer granulator, and then using organic fertilizer to protect the soil, making the soil more and more fertile. When people know that organic fertilizer can protect the soil that nurtures us, organic fertilizer equipment is destined for an extraordinary path in the future. Both our country and other countries in the world are emphasizing sustainable and green development, Because both resources and the environment are crucial for our human survival, organic fertilizer equipment not only achieves sustainable development but also achieves the goal of treating livestock and poultry manure to protect the environment.

The raw materials for producing and processing organic fertilizers are relatively diverse, with a wide range of sources and relatively low prices. For example:

1. Crop straw and other plant residues, which mainly come from rice straw, wheat straw, corn stalks, garden waste, etc;

2. Animal manure, such as pig manure, cow manure, sheep manure, and other livestock manure;

3. Agricultural and sideline product residues, such as soybean meal, rapeseed meal, monosodium glutamate residue, mushroom residue, etc;

4. Household waste, such as kitchen waste, plant ash, etc;

5. Other raw materials, such as biogas residue, peat, plant ash, sludge, urban household sludge, etc.

The complete set of organic fertilizer production line mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, and finished product packaging system; The fermentation system for harmless treatment of livestock and poultry excrement includes: feed conveyor, biological deodorizer, mixer, proprietary tipping machine, oxygen supply system, and automatic control system.

In the current process of agricultural development, organic fertilizer equipment is an important type of equipment used in rural areas for agricultural development. It can improve some of our living environment and also use organic fertilizer equipment to create some profits. Why do we say so? The main reason is that the raw materials produced by our organic fertilizer equipment are considered as pollutants in the garbage environment in rural areas, so the raw materials are very cheap, Although the raw materials are cheap, the organic fertilizers produced are high-quality organic fertilizers that have great benefits for the soil. Only after being recognized by people can more people purchase organic fertilizers and earn profits from them.

Price selection guide for the complete set of organic fertilizer production line:

Small organic fertilizer equipment worth around 11000 yuan is highly welcomed by ordinary farmers. There are many raw materials for organic fertilizer, such as livestock and poultry manure, agricultural waste, plant ash, mushroom residue, etc. The majority of livestock and poultry manure is treated, many of which are owned by farmers. Small organic fertilizer production lines can meet this requirement, not only solving the problem of emission reduction and disposal of livestock and poultry manure, but also making money from livestock and poultry manure, bringing significant profits.

Organic fertilizer equipment ranging from 23000 to 800000 yuan has been accepted by medium-sized professional fertilizer processing enterprises and large-scale breeding enterprises.

Specialized organic fertilizer equipment priced from 36000 to 1.5 million yuan or higher is favored by large-scale organic fertilizer production line projects.

The sheep manure organic fertilizer production line is a series of production equipment that uses sheep manure as raw material and produces organic fertilizer through fermentation processing. The pollution of livestock and poultry manure has attracted strong attention from society. Under the pressure of environmental protection, more and more farms are starting to solve this problem, attempting to change the current passive situation. When large-scale farms across the country are seeking breakthroughs in the utilization of manure, processing livestock and poultry manure resources into organic fertilizer is undoubtedly a win-win approach, which can not only meet environmental requirements but also achieve income generation and value-added. So how much area does the sheep manure organic fertilizer production line need to cover? The organic fertilizer production line with an annual output of 5000 tons covers an area of approximately 3 acres, the production line with an annual output of 10000 tons covers an area of 5 acres, and the organic fertilizer production line with an annual output of 50000 tons covers an area of approximately 15 acres.

With the stable development of the economy, the damage and impact of various negative factors on the environment are also becoming increasingly apparent. Air pollution, soil compaction, soil alkalization, and livestock manure pollution, among other negative factors associated with economic development, directly affect the development of agricultural production and the improvement of people’s quality of life. Starting from the strategic height of long-term economic development, the country has formulated policies for energy conservation and environmental protection economic development, encouraging and holding back the development and growth of related industries, so as to steadily put the national economy on a new and healthy path of energy conservation and environmental protection development.

1. High yield: An organic fertilizer production line has an annual production capacity of 30000 tons and an annual fecal treatment capacity of 80000 cubic meters,

2. Large market demand: An organic fertilizer production line can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Bioorganic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, high-end lawns, and soil improvement, with good results.

3. Rich resources: Biological excrement, like oil, coal, and ore, is a wealth and resource of society. China has a vast territory and abundant raw material resources for organic fertilizer production lines.

4. High quality fertilizer: Taking livestock manure as an example, the final urine produced by a pig in a year can be combined with bedding to produce 2000-2500kg of high-quality organic fertilizer, which contains 11% -12% organic matter, 0.45% nitrogen, 0.19% phosphorus pentoxide, and 0.6% potassium oxide, which is sufficient for the annual fertilizer consumption of one acre of land. These organic fertilizers are rich in various nutrients such as nitrogen, phosphorus, and potassium, with a content of over 6% and an organic matter content of over 35%, all exceeding national standards.

5. Policy support: The government provides subsidies for agriculture, which greatly supports this industry, so making choices is a very good choice.

The products produced by small organic fertilizer production lines are made from fresh chicken and pig manure as raw materials, without any chemical components. However, the digestion ability of chickens and pigs is poor, and only 25% of the nutritional components can be consumed. The other 75% of the nutritional components in the feed are excreted with the manure, resulting in dry products containing nitrogen, phosphorus, potassium, organic matter, amino acids, proteins, and other components. Organic fertilizer granulation machines are helping to establish a resource-saving society in China, seizing every detail and preventing investment pollution. The development space of organic fertilizer production lines is enormous, while improving economic benefits and protecting the environment. In terms of crop production, solving environmental pollution is the top priority, promoting circular economy and developing organic agriculture, laying a solid foundation.

High temperature treatment method of organic fertilizer production line: it is mainly applicable to composting, which uses the energy released by organic matter differentiation to raise the temperature, so as to kill the pests and diseases predicted by fertilizer. High temperature composting should master the following skills:
(1) The required moisture content of composting is 60% – 75% of the dry data, that is, water droplets can be squeezed out when holding the data by hand, indicating that the moisture content is moderate.
(2) In the early stage of composting in the organic fertilizer production line, good ventilation conditions should be maintained. If necessary, ventilation tower and ventilation ditch can be set. In the later stage, the anaerobic condition should be adhered to. The aeration tower can be removed and the ventilation ditch can be blocked. It can be compacted and sealed to retain nutrition and promote the accumulation of humus.

(3) The internal temperature of compost can be controlled between 50 ℃ and 60 ℃. When the temperature is higher than 65 ℃, the fertilizer production machine can turn over the heap or add water to cool down, so as to facilitate the retention of nitrogen.
(4) The C / N ratio of composting data is 25 ∶ 1, which is conducive to the differentiation of organic matter by microorganisms.
(5) Control the appropriate pH value. During composting, 1-1.5 kg lime and other alkaline substances were added into 50 kg straw to adjust the pH value of compost at 7.5. The hygienic standard of high temperature composting is that the mortality rate of Ascaris lumbricoides eggs reaches 95% – 100%. Flies can be controlled effectively. There are no live maggots, pupae or newly emerged adult flies around the compost.

As a new type of mechanical equipment, the organic fertilizer production line is currently very popular. Its development in recent years has been recognized and favored by everyone. The reason is that it conforms to the trend of the times, responds to national policies, and has received strong subsidies and promotion from the country. Therefore, it is well-known to the people of the whole country. The future development of organic fertilizer production lines is still relatively optimistic. This has greatly stimulated the rapid rise of organic fertilizer production line manufacturers and can also bring high economic benefits to our country. So what are the characteristics of organic fertilizer production lines that can make the market demand so high? Where is its value reflected?

1. The organic fertilizer production line is committed to tracking the hot areas of international fertilizer technology innovation and the development direction of the fertilizer industry. It has collaborated with the Chinese Academy of Agricultural Sciences and the Chinese Institute of Agricultural Mechanization to conduct research on the industrialization technology of organic fertilizers and analyze the social benefits. How to fully utilize the resources of organic waste is an important issue for China to establish a resource-saving society, promote circular economy, and develop organic agriculture;

2. Some small organic fertilizer equipment or supporting equipment can be purchased by farmers through joint ventures, so that they can save time, materials, and use waste straw to make organic fertilizer. This not only saves energy and environmental protection, but also increases farmers’ income;

3. China is a major agricultural production country with rich experience in agricultural production. Therefore, organic fertilizer production lines can bring rich experience and excellent equipment to foreign countries, promoting the exchange of technical experience in organic fertilizer equipment at home and abroad;

4. China is a major consumer of fertilizers, and the production of fertilizers requires a large amount of non renewable resources such as coal, electricity, and natural gas. The development of this project utilizes solid organic waste through microbial fermentation to produce organic fertilizers, achieving the goal of saving non renewable resources and protecting the environment. The social benefits are enormous, which is in line with China’s energy conservation and emission reduction industrial policies.

In addition, organic fertilizer production lines also have many benefits, such as driving the development of the industry chain as you can see. Organic fertilizer equipment has developed to the present day, with a variety of equipment, such as organic fertilizer production lines, fermentation and pile flippers, organic fertilizer granulators, semi wet material crushers, roller extrusion granulators, organic fertilizer granulators, and so on. A series of complete organic fertilizer production lines drive the development of the entire fertilizer equipment industry.

In the early 1990s, China introduced foreign tank fermentation technology from foreign countries. On the basis of integrating various treatment methods, combined with the characteristics of China’s agricultural and animal husbandry business model, it adopted a comprehensive treatment of solar aerobic fermentation technology.

From the perspective of practicality and cost control, the trough fermentation system is the preferred process for organic fertilizer production line. Here we make a comparison and find that the self-propelled compost turning machine is flexible but has a large area; the fermentation cycle of the fermentation tank is short, but the cost is not suitable for popular demand. At present, the more widely used are the groove type compost turning machine, and the high-grade ones include the double-spiral stacker and the chain plate stacker, etc. There are many types of products, which can be ordered according to their own needs.

The use of solar energy for aerobic fermentation is a very important part of the organic fertilizer production line. During this period, the treatment of organic solid waste must solve the problems of drying, fermentation, sterilization, deodorization, etc., and finally obtain higher economic benefits at a lower cost. Before fermentation, various raw materials to be fermented are mixed in a certain proportion to meet the fermentation conditions such as moisture and carbon-nitrogen ratio, and the purpose of shortening the fermentation cycle is finally achieved to achieve the optimal fermentation effect.

In order to make organic solid waste into efficient organic fertilizer, it must be fully fermented and matured. The application of organic solid waste without fermentation or incomplete fermentation to the land is extremely harmful to crops. It can decompose in the soil to generate heat and carbon dioxide gas and other harmful substances, which seriously affects crop germination and crop root growth. The organic solid waste can achieve the purpose of eliminating harmful substances, germs, and reducing odor after full fermentation. At the same time, it occupies less space, increases the humus uniformly, and is more convenient to use when fertilizing. Fully fermented and decomposed is a necessary process to increase the effective ingredient humic acid in organic fertilizers. Organic raw materials made from organic fertilizers directly added to inorganic fertilizers without being processed in this step are organic-inorganic compound fertilizers. Low phytic acid is not good for crops and soil.

The entire production process of biofertilizer project is divided into ten steps, each of which will directly affect the quality of bio-organic fertilizer production line, which cannot be reduced in production.

The following is the process of producing biological organic fertilizer:
1. The raw materials such as animal manure must be fermented and rotted. During the entire fermentation process, harmful bacteria inside can be killed, which is also the most important in the entire organic fertilizer manufacturing process.

2. Secondly, the semi-wet material crusher of organic fertilizer crushing equipment is used to preliminarily decompose the raw materials.

3. Ingredients are a key step in fertilizer production. Its main function is to add appropriate ingredients in proportion to make the organic fertilizer rich in organic matter and improve its quality.

4. Granulation is required after the materials are evenly mixed, which is also the most important part of the whole process.

5. The material gets high temperature during the drying process, and then it needs to be cooled. Because water cannot be used for cooling, a cooling device is needed here.

6. Screening is the need to screen out the unqualified fertilizer, and the unqualified materials will return to the production line for qualified processing and processing again. The screening equipment here has the advantage of being efficient and easy to operate.

7. the stirred material into the required particles, especially suitable for high viscosity materials.

8. The material of the stirring container must meet the requirements of the production process, such as pressure resistance, temperature resistance, medium corrosion resistance, and product cleanness. Due to different materials, the manufacturing process and structure of the stirring container are also different.

9. Conveying is to transport the finished fertilizer to a higher place, and it is prepared for convenient storage.

10. Packaging is the last link in fertilizer equipment. In order to protect the product during circulation, facilitate storage and transportation, and promote sales, the overall name of the container, material, and auxiliary materials used in accordance with certain technical methods; also refers to the above to achieve the above. Objective To apply certain technical methods and other operating activities in the process of using containers, materials and auxiliary materials.

The equipment required for the production of bio-organic fertilizers are fermentation stackers, shredders, mixers, fertilizer granulator machine, dryers, sieving machines, and packaging machines.

Bio-organic fertilizer equipment has always been the star product of our factory. There are many production processes for producing bio-organic fertilizer, and each production process has its own characteristics. The key to the production process of biofertilizer project is the choice of granulation method. According to the production process requirements, the current granulation methods commonly used in bio-organic fertilizer are mainly disc granulation and stirring granulation. Due to different requirements of raw materials for different granulation methods, there are differences in the production process of biological organic fertilizer. At present, our organic fertilizer equipment has the following production processes.

Using the disk granulation production process, the raw materials need to be dried to remove a certain amount of water (when drying, the raw materials are sterilized), and then crushed, and then a certain amount of acid and alkali is added to adjust the PH of the carrier and mixed with the inorganic fertilizer part, and sent into The disc granulator sprays a certain amount of bacteria during the granulation process, and the granulated product is dried and sieved at low temperature to obtain the finished product.

The tooth-granulation granulation process is to use the high-speed rotating mechanical stirring force and the aerodynamic force generated thereby to continuously realize the process of mixing, granulating, spheroidizing and densifying the fine powder in the machine, thereby achieving the purpose of granulation. The shape of the particles is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The size of the particle diameter can be appropriately adjusted by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the rotation speed the higher, the smaller the particles, and vice versa.

From the process flow, the two processes have the same equipment before granulation and the area is about the same, so the difference in investment mainly depends on the fertilizer granulator machine. The same is the case of a 10,000 t / a scale production capacity. 4000 ～ 5000 yuan / set, while the stirring granulator is generally 50,000 yuan / set (the specific price is determined by the specific specifications and the manufacturer’s price is for reference only), and the low temperature dryer is 12-15 thousand yuan / set. Therefore, from the perspective of investment, the disc granulation production process is relatively higher than the extrusion granulation process, and the specific production process needs to be tailored by a professional technical team.