In the process of using organic fertilizer production equipment, if strictly abide by the precautions in the operation process, it will effectively improve the granulation rate, reduce energy consumption and prolong the service life of the equipment. So from the following aspects, we can adjust the disc granulator to make the fertilizer production reach the best state.

1. Strictly control the quality of powder

(1) It is strictly forbidden to have iron block, stone larger than 10 mm and wood block larger than 10 mm in raw material discharging and feeding of fertilizer production line. Rice bran and sand can not exceed the quality index, too much will seriously cause low output of disc granulator.

(2) According to the formula of NPK compound fertilizer, the quality of various raw materials such as chemical fertilizer should be carefully controlled.

2.Reform the new type of blade in the disc

The blade of disc granulator is good, and the size of the granule is uniform and beautiful. The blade is divided into front blade and rear blade, and there is no gap between the two blades.

3. The main technical key to operate the disc granulator

(1) Do a good job in the technical training of staff before operation, improve the technical quality and operation skills of workers.

(2) The particle size of compound fertilizer is 70-90 mesh.

4. Select and adjust the nozzle of disc granulator

(1) The working mechanism of the nozzle must be mastered when selecting the nozzle

According to hydrodynamics, it has been proved that the bigger the pressure is, the smaller the through hole is, and the bigger the droplet diffusion surface is. Under the same pressure, the spray hole of the nozzle is small and the droplet density is small, while the spray hole is large, the droplet density is high.

(2) How to choose the model and specification of the nozzle

The smaller (or larger) droplet of feed liquid is, the smaller (or larger) particle size is, and the lower (or higher) yield of fertilizer production line is.

The denser (or thinner) the droplets are, the more (or less) they are made and the higher (or lower) the output is.

 NPK fertilizer production line industry granular material quantitative packaging system commonly used bucket quantitative packaging scales, divided into two types of pneumatic and electric.

1. Pneumatic quantitative packing scale and electric quantitative packing scale
A wide range of pneumatic quantitative packaging scales. The advantages are fast packaging speed, fewer electronic components, and simple failure judgment. The disadvantage is that the ambient temperature is required, especially in high-cold areas in winter, there is a risk of icing in the air pipelines in the buildings without heating, which affects the braking system, so anti-icing measures should be taken in high-cold areas.
Electric quantitative packing scales have only appeared in recent years, and manufacturers are mainly concentrated in Harbin. The original intention is to adapt to the use in alpine regions. The advantage is that no anti-icing measures need to be taken. The disadvantage is that there are many electronic components, the circuit is complicated, and the failure is difficult to judge. The packaging speed is slower than the pneumatic quantitative packaging scale.

2. Hanging mode selection of quantitative hopper
No matter what kind of quantitative packaging scale, we think that the 3-point type hanging hanging weighing hopper has good stability, but the price is relatively high. 3 sensors are needed. If a fault occurs, you need to determine which sensor is faulty. The stability of the measuring hopper is worse (there may be some problems with the design of the side-hanging packaging scale used by me), but the price is relatively cheap, using only 1 sensor, the stability of the 2-point hanging weighing hopper is generally Not recommended for high speed packaging.

3. Selection of control table for quantitative packing scale
General pneumatic scales with F701 series have good performance, fast speed, high precision, and easy to master adjustment methods. Although the price is relatively high, but the value is good, the electric scale instruments are free from the manufacturers and are different.

We are fertilizer machine manufacturers, we can supply different kinds of fertilizer machines, welcome to consult.

The reason why livestock and poultry manure can be turned into available resources is inseparable from the organic fertilizer machine. In the development process, the main direction is harmless and fertilizer. The organic fertilizer manufacturing machine processes manure and processes organic fertilizer, which has become a new road for the development of the combination of agriculture and animal husbandry, planting and breeding, and green ecological cycle.

Organic fertilizer manufacturing process steps:

1. Raw material fermentation. Chicken manure and straw are mixed according to the ratio of various raw materials, and the compost tipping machine is used to help the fermentation and decay quickly.

2. Raw material crushing. The agglomerated materials during composting are crushed evenly with a crusher to reduce the diameter of materials.

3. Raw material granulation. The crushed materials are granulated by two in one organic fertilizer granulator.

4. Drying of granules. The granulated materials are sent to the dryer to dry the particles for moisture storage.

5. Particle cooling. After drying, the material has high temperature and easy to agglomerate. After cooling, it is easy to store and transport.

6. Screening of finished products. After cooling, the qualified products will be screened out, and the unqualified pulverizer will be crushed and granulated again.

7. Apply a layer of protective film to the particles with the coating machine to make the particles more round.

8. Finished product packaging. The granules are packed in finished bags and stored in a ventilated place.

 The double-shaft mixer is an important mechanical equipment in the organic fertilizer production line. It uses two sets of spiral blades (or stirring knives) for stirring. It has the characteristics of high stirring efficiency, small floor area and long service life. Adopting horizontal reducer transmission, smooth rotation and low noise. The machine feeds from the top and discharges from the bottom. The structure is reasonable. The seals between the joint surfaces are tight and the operation is stable. A humidification water spray system is provided to ensure uniform water spray and adjust the water supply to meet the needs.

Advantages: It has high mixing efficiency and small footprint. Spiral blade adopts high wear-resistant special alloy, dual-shaft wet mixer adopts reducer transmission, smooth rotation and low noise. The dual-shaft mixer feeds from the top and discharges from the bottom. The structure is reasonable, and the sealing between the joint surfaces is tight, and the operation is stable. .

Use and maintenance:
1. Installation: Place the machine stably, install the machine feet, and flatten it so that the machine can run freely.
2. Before use, refill the oil to be refueled, and then run it at no load, check whether the fasteners are loose, whether the electrical is normal, and whether the machine is operating normally. If there is any abnormality, repair and debug.
3. Turn the feeding port to the top, open the feeding cap for feeding, and the feeding amount should not exceed the specified volume. Then close the feeding cap and start the machine to run. If an abnormality is found on the way, it must be shut down and inspected.
4. After work or changing the variety, the inside and outside of the hopper must be rinsed clean.

We are professional fertilizer machine manufacturers. The main products are: organic fertilizer equipment, compound fertilizer equipment, blended fertilizer equipment, granulator, dryer, mixer, etc. Welcome to buy.

Small organic fertilizer production line (i.e. small organic fertilizer processing plant) is divided into two types: powder line and particle line.

Compared with powder line, granular line equipment needs more equipment and investment.

Therefore, the powder organic fertilizer on the market is usually cheaper than the granular organic fertilizer, which can be sold for 600 yuan / ton, and the granular organic fertilizer can be sold for 1000 yuan / ton. Some high-quality organic fertilizers cost thousands of yuan per ton.

Powder organic fertilizer production line needs to purchase equipment: fermentation overturning machine, crusher, packaging machine, etc. The equipment investment is between 80000 and 150000.

Granular organic fertilizer production line needs to purchase equipment: fermentation overturning machine, crusher, granulator machine for fertilizer, screening machine, packaging machine, etc. The equipment investment is 150000-450000. There are many kinds of equipment for organic fertilizer production, so we need to make different plans of organic fertilizer production line according to the different materials and output of customers. 

Organic fertilizer products can be made into granules or powders, depending on market demand. In order to balance nutrients and be suitable for transportation and storage, it is suggested that organic fertilizer should be processed into granular form. Granular fertilizer has good commercial properties and will not be automatically graded in the process of storage and transportation.

arge pig farms will produce a lot of pig manure every day. How to deal with pig manure is a very important problem for enterprises. In general, it is recommended to use manure composting fermentation process of organic fertilizer production line for treatment, so as to achieve harmless, and the farm will not be affected by odor and bacteria. Moreover, further processing pig manure into organic fertilizer can be sold on the market, thus turning waste into treasure and bringing a source of economic income.

Pig manure organic fertilizer production line is a fermentation process that uses the aerobic microorganisms contained in the fermentation agent to decompose the organic matter in pig manure which is not easy to be directly used by crops into small molecular substances, and integrates the advantages of deodorization, insecticidal, sterilization, nutrient improvement, and the elimination of secondary fermentation.

There are two steps to process commercial organic fertilizer in the organic fertilizer production line: early fermentation and treatment part and deep processing granulation part. Organic fertilizer equipment needs fermentation compost windrow turner, crusher, mixer, granulator machine for fertilizer, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

Because the pig manure can produce heat during fermentation, it can effectively kill the parasitic eggs and disease bacteria contained in pig manure, and prevent harm to crops; and the fermented pig manure can avoid the occurrence of root burning and seedling burning phenomenon because of its full maturity, so it is safer to use. In the fermentation process of organic fertilizer production machine, the macromolecular organic matter contained in pig manure is also decomposed into inorganic salts and minerals that can be directly used by crops, and the bacterial metabolites are generated, which enriches the nutrition of pig manure. What’s more, the fermentation process is also a biological deodorization process. The fermented pig manure has no odor and is more convenient to use. 

The rapid development of pig farming has brought progress to China’s consumer market, but also brought environmental pollution issues. Pig manure pollution is a common source of pollution, which can reduce the quality of air and water sources and pose potential biosafety hazards. Methods such as fermenting biogas, making organic fertilizer, cultivating saprophytic animals, and planting edible fungi can reuse pig manure, which not only can better treat the manure, but also bring new benefits to the farm.

The cost of processing organic fertilizer is low. The important processes for organic fertilizer equipment processing are fermentation and granulation. Fermentation affects the quality of the entire production of organic fertilizer, and the quality of granulation directly affects the sales of organic fertilizer in the later stage. The process steps send livestock manure, ingredients, bacterial agents, etc. into a mixing mixer according to the specified proportion, and mix them to make them uniform. They are transported to a fermentation bed (trough type, bar type, or tank type) through a conveyor or forklift truck, After sufficient fermentation in the fermentation bed, it is crushed and loosened by a pulverizer, and then sent to a stacking plant for secondary aging to increase activity. After separation and impurity removal, it is processed into organic fertilizer through processes such as deep processing and granulation.

Generally, the raw material of organic fertilizer is mainly livestock manure produced by the livestock breeding industry. Firstly, the development situation of the aquaculture industry is very good, with a large number of large-scale farms, ensuring the supply of raw materials. Secondly, livestock and poultry manure is convenient for transportation and centralized treatment. Materials with low moisture content can be directly transported, while materials with high moisture content can be dehydrated by a solid-liquid separator before transportation. These are all advantages of manure organic fertilizer.

Organic fertilizer equipment has low production cost, sufficient fertility, simple and feasible methods, and can play a role in killing pathogenic pathogens in feces, which is relatively popular among aquaculture enterprises. The production process of organic fertilizer is actually a microbial fermentation process. Due to the large amount of nutrients contained in feces, these substances can provide basic carbon sources, nitrogen sources, growth factors, water, mineral ions, and other nutrients for microbial reproduction. The biological heat generated during the fermentation process can achieve a temperature of 80 ℃ and maintain it for several days, which can kill most insect eggs and pathogenic microorganisms without causing harm to the environment, The fermented feces are free of volatile harmful gases and pose no harm to the environment. The sale of organic fertilizer equipment also brings new income to the breeding farm, greatly improving the breeding efficiency.

Organic fertilizer production line configuration requires smooth equipment layout, compact structure, save space as much as possible, and reduce construction civil investment; adapt to the characteristics of cow dung material, durable equipment, small maintenance, low system energy consumption, low operating costs; convenient equipment operation, minimize Manual operation errors reduce labor intensity.

1) Compost turning machine; its equipment is used for fermentation and stacking of materials, and this type of equipment has the advantages of high fermentation material accumulation, large dumping output, and complete material transfer. It is suitable for large-scale organic fertilizer fermentation and is a land cost. It’s ideal for high organic fertilizer manufacturers.

2) Double-shaft horizontal pulverizer; its function is to pulverize the fermented materials to achieve uniformity. The equipment also has the advantages of reasonable structure, convenient installation, high efficiency, significant energy saving, durability and easy maintenance.

3) Horizontal mixer; the function of its equipment is to crush, mix and mix various materials such as crushed materials and NPK inorganic fertilizers and other additives in a certain proportion.

4) Disc granulator; the function of the fertilizer granulator machine is to granulate the materials that are mixed and stirred uniformly, and to shape the materials. Its advantages are that it is suitable for farming raw materials, especially suitable for organic materials, and has stable granulation, high particle forming rate, and the appearance of finished particles is uniform and difficult to break.

5) Drum dryer; its equipment is used to further remove the moisture content inside the processed material particles to achieve the moisture content standard.

6) Rotary cooler; the function of this equipment is to cool the dried granular material. Because the dried material temperature is too high, it is not easy to save, so it needs to be processed by cooling machine, and the cooled granular material is convenient for storage and quality.

7) Drum screening machine; the size of the granulated materials produced from the granulation molding program will have a certain difference, so it needs to be processed by a screening machine to screen out unqualified granules for secondary crushing.

8) Automatic packaging machine; the material granules processed in series can be transported to the equipment by the hoist for final weighing and packaging. The automatic packing scale is controlled by microcomputer, which can realize multi-range measurement with high weighing accuracy Automatic bag clamping, sewing bag, automatic tare and detection functions, its advantages are unmatched by manual packing.

Due to the increasingly high level of agricultural modernization, organic food has received increasing attention. The emphasis that follows is on ecological agriculture. Because only ecological agriculture can produce ecological food. In this regard, both from the strength of national policy support and in practical actions, the country has invested a lot of support in this regard. The widespread use of organic fertilizers as we know it is one of the best examples. It can be said that in the future, organic fertilizer will gradually replace other fertilizers and become a necessary fertilizer for crop growth. So what is the development trend of organic fertilizer?

In terms of organic fertilizer production, it has received strong support from many experts. At the same time, it has also received strong support from the country in terms of equipment. Many places now have specialized equipment and production lines for organic fertilizer production in order to produce better organic fertilizers. In terms of policy support, many local governments have given much help. In particular, it has received strong support in the utilization of waste and the treatment of some discarded household goods, as this not only disposes of household waste and reduces environmental pollution, but also turns waste into a treasure and produces valuable organic fertilizer. In many places, this is a very good measure, so many local governments will provide strong support for the production and use of organic fertilizer, and even provide certain subsidies from the economic perspective to encourage people to use organic fertilizer.

It can be said that it is the widespread use of organic fertilizers that can gradually transform our agriculture into pollution-free agriculture, and enable more organic food, fruits, and vegetables to come to our table.

With the development of economy and the acceleration of urbanization, the urban population has surged, and the pollutants in cities are also increasing. In fact, urban pollutants can be turned into organic fertilizer through treatment. Organic fertilizer is necessary for organic and ecological agriculture. It can improve soil properties, improve soil fertility, increase the yield and quality of agricultural products, and curb environmental pollution. It is recommended that the government increase investment and design the classification and treatment of urban pollutants in the planning of urban construction, and treat this as a new industry to treat urban pollutants into organic fertilizers with low prices and convenient transportation, so as to turn waste into treasure for agricultural services.

In organic fertilizer production enterprises, there are two commonly used types: open compost fermentation and sealed compost fermentation, which are commonly referred to as tank fermentation and tank fermentation. First of all, take tank fermentation as an example. There are electric power driven tank tipping machines that can meet the needs of full tank fermentation and large-span fermentation, and there are organic fertilizer tipping trucks powered by diesel engines that can easily complete the tipping work by operating and driving only staff.

The next thing to mention is the organic fertilizer fermentation tank. Based on further requirements for environmental protection and production efficiency, various types and models of fermentation tank equipment have emerged in the fermentation organic fertilizer production line market. This machine places materials inside the tank and greatly shortens the entire fermentation cycle through regular heating and stirring. In addition, in a closed tank, various harmful gases generated during fermentation will not have a significant impact on the working environment, which is quite advantageous compared to tank type fermentation equipment.

There are many benefits to fermenting cow manure organic fertilizer using an organic fertilizer dump truck. Here are a few examples:

1. Improve the soil and make the land fertile

Due to the fact that cow dung belongs to cold fertilizer, while cattle are herbivores, its protein content is low and there are many herbaceous fibers. It is suitable for application in fields where soil texture is severely damaged, which can improve soil permeability and increase soil nutrition.

2. Increase crop yield and improve quality

Organic fertilizer is rich in various nutrients such as crude protein, crude fat, and crude fiber. After decomposing organic fertilizer, it can provide energy and nutrients for soil microbial activities, promote microbial activities, accelerate the decomposition of organic matter, and produce active substances that can promote crop growth and improve the quality of agricultural products.

3. Improve fertilizer utilization

Organic fertilizer contains a large amount of nutrients, but its relative content is low and its release is slow, while chemical fertilizers are rich in nutrients, high in composition, low in composition, and quick in release. The application of the two is reasonable and complementary. The organic acids generated by the decomposition of organic matter can also promote the dissolution of mineral nutrients in soil and fertilizers.

There are so many benefits of using cow dung to produce organic fertilizer, so many people begin to collect cow dung on farms or in places where individuals raise cattle. Small amounts of cow dung can be produced manually. If a large amount of cow dung needs to be produced using organic fertilizer equipment, which saves time and effort, and is efficient.