How to build a production line of small livestock manure processing organic fertilizer equipment

Organic environmental protection is the main body of the current society. About organic products, we are familiar with organic vegetables and organic fruits. These organic products are produced with the help of organic fertilizers. With the implementation of the new environmental protection law, the environmental protection threshold has been continuously raised. In order to deal with the farming manure, the farms have started to build their own or combine with fertilizer enterprises to use organic fertilizer production line equipment to process the manure.

Process flow of organic fertilizer equipment: the recovered livestock and poultry manure directly enters the fermentation zone. The odor of livestock and poultry excrement can be eliminated through primary fermentation and secondary aging. At this stage, fermentation can be added to decompose the crude fiber, so that the particle size after crushing meets the particle size requirements of granulation production. Crush the fermentation materials that have completed the secondary aging and stacking process and enter the mixing and mixing system. Before mixing and mixing, add N, P, K and other trace elements into the mixing and mixing system according to the formula and start mixing. The mixed materials are transported to the granulation system, and the granulation enters the cooling system after passing through the dryer. The materials are screened after reaching the normal temperature. The particles that meet the requirements enter the coating machine to wrap the film and start packaging. The particles that do not meet the requirements are crushed by the pulverizer and then returned to the granulation system to continue granulation.

The compost turner is a great investment to go along with your fertilizer plant. You can quickly make compost and you will be ready to sell it so much faster. The compost mixer turner makes it much easier to finish the compost. It saves you money and ensures you can start producing your fertilizer so much faster.

Treatment methods and advantages of manure organic fertilizer production line

Organic fertilizer fermentation equipment is widely used in organic fertilizer production, which can improve production efficiency and produce high-quality organic fertilizer. Before the production of organic fertilizer, manure should be treated to achieve the best effect.


Mode of manure treatment of organic fertilizer

1. Dry chicken manure mode

Its technological process is that chicken manure is directly through high temperature, heating, sterilization and drying, and finally dried chicken manure with water content of about 13% is sold directly as a product. Many manufacturers adopt this mode of production,
The advantages of this mode are: 1. Large production and fast speed; 2. Stable product quality and low moisture content.
But at the same time, there are also shortcomings: 1. The tail gas produced in the production process pollutes the environment. 2. The energy consumption in the production process is high, and the energy consumption per ton is about 200 yuan. 3. The quality of the product is not reliable because of its dry surface, bad smell and secondary fermentation after soaking in water. 4. The equipment investment is large and the utilization rate is not high. 5. The organic matter content in chicken manure is not up to the standard.

2. Direct drying mode

Its main technological process is to spread chicken manure directly in the air, after drying, crushing and packaging directly as a product for sale.
The advantages of this mode are: low cost and simple operation.
But it also has disadvantages: 1. It occupies a large area and pollutes the environment. 2. There is also a problem of seasonality and seasonality in air drying, so the fertilizer production line can not be produced continuously through factory. 3. It is difficult to guarantee the quality of the product due to its large volume, low nutrient content and secondary fermentation.

3. Compost fermentation mode

Manure compost fermentation is the main treatment method of organic fertilizer production line. The requirements of compost turning machine are not high. When tank fermentation is selected, the materials suitable for moisture adjustment are laid in the fermentation tank of solar composting workshop. After high temperature fermentation, the harmful substances in raw materials are killed to ensure the safety of fertilizer. At the same time, the decomposed compost is further made into high-quality fertilizer by the organic fertilizer granulator machine in the fertilizer production line.

Tank fermentation granulation organic fertilizer for sheep manure organic fertilizer equipment production line

Tank fermentation granulation organic fertilizer for sheep manure organic fertilizer equipment production line

Sheep manure organic fertilizer is a kind of organic fertilizer specially treated by sheep’s incompletely digested organic matter. It is suitable for the geological improvement of alkaline land and barren land, and has a good effect on improving crop yield. Because sheep is a ruminant and rarely drink water, the feces are dry and fine, and the amount of feces is also small. Sheep manure organic fertilizer is a thermal fertilizer between horse manure and cow manure.

Fermentation technology of sheep manure organic fertilizer

Precautions during fermentation of sheep manure organic fertilizer production line

  1. Particle size of raw materials: the particle size of sheep dung and auxiliary raw materials should be less than 10mm, otherwise they need to be crushed;
  2. Suitable material moisture: the suitable fermentation humidity of compost microorganism is 50~60%, and the suitable humidity is 60~65%, so the material moisture is adjusted to about 55~60%. When the water content reaches more than 65%, there is a high probability that the dead tank will not ferment.
  3. Control of sheep dung and auxiliary materials: according to local agricultural conditions, organic materials such as straw, corn stalk, peanut stem can be used as auxiliary materials. The ratio of sheep manure and auxiliary materials can be adjusted according to the requirements of fermentation water (generally 3:1). The raw materials with the carbon and nitrogen ratio of 20~80:1 can be selected as the composting auxiliary materials. Therefore, common organic substances such as dry rice straw, corn stalk, deciduous leaves, soybean stem, peanut stem, etc. in rural areas can be used as auxiliary materials for compost fermentation after being crushed.
  4. Fermentation cycle: after sheep dung, auxiliary materials and inoculation materials are mixed in the tank, the first time they are turned over, which is recorded as the start time of the fermentation cycle. Generally, after a heating period of 3 to 4 days (5 to 7 days in winter), they enter the high-temperature fermentation stage. Based on the temperature, when the reactor temperature exceeds 60-70℃for more than 24 hours, the reactor can be turned over. The times of turning over vary with the seasons. The fermentation cycle is generally 15 days in summer and 25 days in winter.
  5. If the temperature in the fermentation tank has not exceeded 40℃after entering the tank for 10 days, it can be determined that the tank is dead and the fermentation start fails. At this time, the water content in the tank must be measured. If the water content exceeds 60%, auxiliary materials and inoculation materials need to be added; If the moisture content is lower than 60%, consider whether the amount of inoculation material is not enough.

The manufacturer will work with you to ensure that your production line meets your needs and your financial needs. A good fertilizer production line is going to save you money and help you get started producing fertilizer so much faster. Your profits are going to improve fast when you start using this production line.

Granulator and equipment technology used in cow manure organic fertilizer production line

Cattle dung contains organic matter, which can be used as organic fertilizer after treatment. Compared with chicken manure, the moisture content of cow dung is more appropriate. Of course, if some cow dung is mixed with urine, dehydration is also needed first. Due to the different food, digestion capacity is also different, cow dung contains more fiber components, so the fermentation cycle can be a little longer when fermentation, so that it is completely decomposed.

In terms of granulation process, we have designed an organic fertilizer granulator to treat fermented cow manure, sheep manure, chicken manure and other animal manure. The granulator has good granulation effect and is suitable for a variety of raw materials.

 

Rotary drum granulator is suitable for mixed granulation of organic fertilizer and inorganic fertilizer. The organic and inorganic compound fertilizer produced by rotary drum granulator by treating animal manure and a small amount of chemical fertilizer has a good development prospect. It can not only increase the use of organic fertilizer, but also improve and protect the environment.
The granulation process of cow manure organic fertilizer is as follows:
Composting, crushing, mixing, granulation, drying, cooling, screening, bagging.

What conditions are needed to build a small organic fertilizer equipment production line

What conditions are needed to build a small organic fertilizer production line

  1. The construction of small organic fertilizer production line should meet the requirements of environmental protection policies. For environmental protection, it is not only the desire of the people, but also the policy demand of agricultural and animal husbandry development for environmental protection.
  2. The type of raw materials determines the detailed equipment used in each process stage, which affects the equipment investment price.
  3. The production scale and the annual output of small organic fertilizer equipment from 3000 tons to 20000 tons determine the capacity requirements of the equipment, thus affecting the price.
  4. The recycling of resources mainly depends on the recycling and utilization of various agricultural non-polluted wastes, such as making fuel and electric energy raw materials first, and the biogas residue produced as organic fertilizer raw materials.
  5. The smallorganic fertilizer production linecan be used as feed for other purposes.
  6. Plant construction site: It is necessary to determine the size of production site and the investment of site size according to the planned production scale.

The construction of organic fertilizer equipment is important to adjust measures to local conditions. A good organic fertilizer production line is not only a guarantee of output, but also a guarantee of quality. Although the organic fertilizer equipment is only a combined process, the convenience it brings to people is unimaginable.

The fertilizer production line has everything you need to make pellets of all different sizes. This pellet mill for organic fertilizer provides you with a complete solution to your fertilizer production needs. You won’t have to spend a lot of money either because the line is very affordable.

Equipment configuration and process introduction of the whole set of livestock manure organic fertilizer equipment production line

Equipment configuration and process introduction of the whole set of livestock manure organic fertilizer equipment production line

Livestock and poultry excrement includes chicken excrement, pig excrement, cow excrement, sheep excrement, horse excrement, duck excrement, rabbit excrement, pigeon excrement and other livestock and poultry excrement, as well as straw decomposed organic fertilizer. These livestock and poultry excrement and straw are pure organic fertilizer when they are not processed or decomposed and fermented in any way. If farm manure is not decomposed and fermented, and is directly used on crops, it will cause soil hypoxia, disease and pest breeding, and slow fertilizer efficiency Problems such as fermentation, seedling burning and harmful gas damage affect crop growth and harvest. While chicken manure ferments organic fertilizer, the main substance in chicken manure is organic matter. The application of chicken manure increases the content of organic matter in the soil. Organic matter can improve the biological characteristics of the soil, ripen the soil, and improve soil fertility. Therefore, fermented manure organic fertilizer has become a new trend in agricultural development.

The organic fertilizer production line with an annual output of 10000 tons is a small organic fertilizer production line, which can be completed by selecting medium and low configuration. If you want to expand the production scale in the later stage, you can add supporting equipment according to the actual needs and requirements. Therefore, according to the actual needs, the price of the production line with an annual output of 10000 tons of organic fertilizer varies from hundreds of thousands to hundreds of thousands.

The equipment of the powder fertilizer production line includes: tank fermentation equipment – forklift silo – pulverizer – mixing mixer – screening machine – packaging machine, and the equipment is connected by conveyor.

The simple granular fertilizer production line equipment includes: trough fermentation equipment – forklift silo – pulverizer – mixing mixer – disc granulator – screening machine – packaging machine, and the equipment is connected by conveyor.

Investment cost and equipment configuration of small organic fertilizer production line

The small organic fertilizer production line has the characteristics of low investment price, low cost, low technical requirements, and is suitable for the investment of large agricultural enterprises and small fertilizer plants. Small-scale organic fertilizer equipment refers to organic fertilizer processing equipment with annual production of 5000-20000 tons. The 10000t/a organic fertilizer equipment is a representative small-scale organic fertilizer production line. Its investment cost and equipment configuration are as follows

Annual capacity of small organic fertilizer production line: 5000 tons – 20000 tons;

Total investment in organic fertilizer production line equipment: 80000 yuan to 200000 yuan;

Organic fertilizer shall meet the standard: NY 884-2012;

Technical requirements for organic fertilizer processing: 1 production technician, 1 laboratory technician and 8 workers.

Here, we will make a detailed analysis of the equipment of the production line of organic fertilizer with an annual output of 10000 tons.

The production enterprises with an annual output of 10000 tons of bio-organic fertilizer can treat 22000 tons to 25000 tons of livestock and poultry manure every year, and the following investment construction and supporting facilities are required:

Fermentation workshop: one fermentation workshop with an area of not less than 60 ㎡ × 6 =360 ㎡

Plant requirements: the conditions of fermentation workshop should be sheltered from wind and rain, and other conditions should not be required, and the height should be 2.5m;

Raw material site: 80 ㎡ to 120 ㎡, depending on the situation;

Processing workshop: processing granular organic fertilizer, building a processing workshop with an area of about 200 m2;

Warehouse: according to the actual situation, a warehouse of more than 300 m2 should be built generally. According to the above requirements and the requirements of laboratory, logistics, office, dormitory and other conditions, it is reasonable for the bio-organic fertilizer production plant with an annual output of 10000 tons to cover an area of 5 mu to 8 mu.

Staffing: On the premise of completing 10000 tons of production, it is necessary to allocate about 8 production workers, including 1 production technician and 1 laboratory technician. Management and marketing depend on the actual situation.

A small organic fertilizer equipment production line can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Bioorganic fertilizer is widely used in fields such as farmland, fruit trees, flowers, landscaping, lawn, soil improvement, and has good effects. The state gives subsidies to agriculture and supports this industry very much.

What equipment is required for the production line of chicken manure organic fertilizer with an annual output of 100000 tons?

What equipment is required for the production line of chicken manure organic fertilizer with an annual output of 100000 tons?

Organic fertilizer equipment is a kind of equipment that uses chicken and pig manure as main raw materials, adds a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, and uses rice bran, yeast, soybean meal and sugar as biological bacteria for fermentation for a certain time to produce biological fertilizer by mixed fermentation under the action of high temperature. What equipment does the whole set of organic fertilizer equipment production line mainly include?

Raw material equipment for fermentation of organic fertilizer: There are many types of organic fertilizer fermentation equipment, such as trough tipping machine, wheel plate tipping machine, forklift fermentation tipping equipment, fermentation tank, etc., which are used for the fermentation treatment of livestock manure, and also used for biological fermentation of organic waste, straw and other raw materials to produce organic fertilizer. Among them, the forklift fermentation equipment can not only ferment the material, but also transport the material.

According to the process stage, the process of granular organic fertilizer production line is divided into ① crushing process; ② Fermentation process; ③ Mixing process; ④ Granulation process; ⑤ Drying process; ⑥ Screening process; ⑦ Coating process; ⑧ Packaging process. The process flow of powdered organic fertilizer includes the above ① crushing process; ② Fermentation process; ⑧ Packaging process.

The farm’s requirements for organic fertilizer equipment are simple configuration and low price

The requirements for organic fertilizer equipment in the farm are basically simple configuration, low yield and low price. This is because the organic fertilizer production line in the farm is mostly to solve the problem of livestock manure in breeding and reduce the environmental pollution caused by manure stacking. The organic fertilizer production line built in the farm is designed according to the breeding scale. For example, the equipment models required for 10000 chickens and 20000 chickens are different. However, there are also large farms to invest in large-scale organic fertilizer production line, which is a new investment and entrepreneurship project.

Animal manure can be made into powder organic fertilizer or granular organic fertilizer. The production process of the two products is different, and the project investment required is also different. Powder organic fertilizer is more simple, but the product is not as good as granular fertilizer.
Starting from the production line process of powdery organic fertilizer, powdery organic fertilizer is processed after fermentation and decomposition. The main process as long as grinding, mixing, screening, packaging, etc. can achieve sales. That is to say, the production line technology of powdery organic fertilizer is one part of granule processing technology.
In terms of granular organic fertilizer production line process, besides crushing, mixing, packaging and other processes, drying, granulation, particle grading and particle coating are also needed. Need compost turner machine, rotary drum granulator, drum dryer, cooler, screening machine, packaging machine, etc. Therefore, granule processing technology is often selected for processing production lines with an annual output of more than 10000 tons, while small capacity enterprises often choose powder fertilizer processing technology.
The investment price of organic fertilizer production equipment can be more or less, if the production of powdered organic fertilizer processing, only need to invest in a fermentation equipment, grinder, screening machine. Granular organic fertilizer production line has more post-treatment parts, similar to NPK production line, and needs more equipment.

Organic fertilizer production line for processing pigeon manure

Pigeon dung contains certain protein, amino acids, vitamins and trace elements. Pigeon manure is processed by a complete set of organic fertilizer production line and turned into treasure.

The whole set of organic fertilizer production equipment also has a certain process in use. So what is the basic process of the whole organic fertilizer production line? For those who are new to the organic fertilizer industry, many factors need to be determined to invest in the construction of an organic fertilizer plant. First of all, how about the sales of organic fertilizer in the market? What is the development prospect of organic fertilizer industry? How much investment is needed for organic fertilizer production line? What raw materials and equipment are needed for the production of organic fertilizer, and so on, are all concerned by organic fertilizer manufacturers and investors.
Organic fertilizer raw materials come from a wide range of sources, including livestock, poultry manure, fungus spore residue, distiller’s grains and sludge, etc. After these organic wastes are fermented and decomposed by compost turning machine, they can be made into organic fertilizer raw materials. In the past, these raw materials were headache wastes, and the purchase price was relatively low, which made the finished organic fertilizer have a large profit margin.
The organic fertilizer production line is based on the fertilizer granulator, which produces finished particles so that the fertilizer can be effectively recycled. Pigeon farms, chicken farms, sheep farms and other farms produce a large amount of livestock and poultry manure to produce green organic fertilizer, organic fertilizer is returned to the field and reused in organic agriculture, agricultural waste and agricultural fruits feed various livestock and poultry, forming a natural and green ecological biological chain and maintaining ecological balance.