npk fertilizer production line – Page 196 – fertilizer production line

Benefits of automatic batching equipment in NPK production line

Written by fertilizer production line on December 29th, 2022.

The automatic batching equipment has the functions of automatic starting, automatic discharging and automatic zero position jumping, with high accuracy. In the fertilizer industry, the production of NPK fertilizer also needs a variety of raw materials, which requires the use of automatic batching scale. However, considering that fertilizer products are different from food and medicine, the accuracy requirements of batching scale are not strict, so the equipment cost of batching system is not so high, and it replaces manual batching.

Therefore, it is very convenient to configure such equipment in NPK production line. The mechanical conveyor belt is used for feeding and discharging.

Huaqiang automatic batching scale is suitable for the production of special organic fertilizer, bio organic fertilizer and NPK formula fertilizer, and the addition of a variety of trace elements and a variety of biological function bacteria. The raw material is proportioned and suitable for granulation by rotary drum granulator.

Features of fertilizer automatic batching system:

1. There are many kinds of ingredients: 2-8 kinds of materials can be mixed, and the mixed materials are suitable for fertilizer granulator processing;

2. Ingredients accuracy ≤±0.5%, packaging accuracy ≤±0.2%;

3. The formula can be changed at any time according to the user’s production needs;

4. With printing function, reports can be printed at any time;

5. With on-site or remote monitoring system function, connected to a large screen to display the current formula;

6. Small footprint (above-ground, semi-underground, underground), low power consumption, simple operation, easy maintenance, and lower investment costs.

7. The ingredients are accurate, precise, simple and convenient.

How much is an automatic batching system for an NPK production line? What are the models of the batching equipment? Can it be customized? If you want to know more about the use of automatic batching equipment, please contact us.

Precautions for operation of fertilizer dryer on NPK production line

Written by fertilizer production line on December 29th, 2022.

Whether it is organic fertilizer processed by the compost turning machine or NPK fertilizer, dryers are often used in the production and processing of fertilizer plants.

Precautions for installation of NPK production line of dryer

1. The machining surface of the two bearing bases of the fertilizer dryer is on the same level, the center distance tolerance is 1 mm, the non parallelism of the longitudinal center line is 0.5 mm, and the horizontal center line is 0.5 mm per meter.

2. The contact angle of the fertilizer dryer should be average, not less than 1-2 points per 50 “50mm, the contact surface between the hollow shaft and the bearing should be 90 ° – 100 ° and not less than 2 points per square inch, and the clearance between the shaft journal and both sides of the bearing of the fertilizer dryer is approximately the same. The granules formed by the fertilizer granulator incline from the drum dryer.

3. The mating surface of the cylinder flange of the dryer equipment and the front end cover should ensure good contact, no gaskets are allowed, and the tolerance of the two hollow shafts is less than 0.8mm. When the big gear ring of the fertilizer dryer and the cylinder end cover are connected and assembled and corrected, the thrust should be consolidated, and the positioning pin should be installed. The radial swing of the ring gear is not more than 0.5mm, and the axial swing is not more than 0.84mm.

4. When the lining plate device of drum dryer is installed, the end cover should be installed first, and the screws should be tightened evenly without water leakage. There should be no gap in the rubber lining of fertilizer dryer, and the gap should be blocked with sponge.

5. The center line of the pinion should be parallel to the center line of the big gear, and its deviation should not be more than 0.2mm per meter. The tooth top clearance is 1 / 4 module, the tooth side clearance is 1.06-1.8mm, the tooth surface contact area of the dryer is not less than 50% of the tooth length and 40% of the tooth height.

How to use organic fertilizer composter to ferment fertilizer raw materials

Written by fertilizer production line on December 29th, 2022.

In the production of organic fertilizer, fermentation of organic raw materials is the first step. The decomposed materials determine the quality of organic matter, so composting is also a very important link in the fertilizer production line. How to ensure the smooth fermentation?

1. When the fermentation tank is used for composting, ventilation and oxygen supply should be ensured at the bottom of the fermentation tank.

2. The results showed that the suitable height and width of the compost were 0.8-1.5 m and 1.5-2.0 m respectively. The length of the compost could be determined by the material yield. The small volume of the compost was not conducive to temperature rise fermentation and complete decomposition.

3. If the composting time is too long or the straw is too much, fresh manure should be added to adjust the fermentation.

4. Cover the compost pile to avoid the compost on the air dried surface can not be completely fermented.

5. Naturally fermented compost needs to be adjusted accordingly before it can undergo secondary fermentation. The compost turning machine used in the fermentation process can improve the fermentation efficiency.

Troubleshooting of bucket elevator in NPK compound fertilizer production line

Written by fertilizer production line on December 29th, 2022.

Bucket elevator is used as the conveying equipment of organic fertilizer production line and npk blended fertilizer. How to deal with failures in the application process?

1. Aiming at the chain hook fracture problem of bucket elevator, the staff should lengthen the distance of the chain hook wire during maintenance, and add a reinforced base plate at the fixed part of the chain hook when installing the hopper, and weld the two parts together, so as to form a relatively complete chain link. This can not only reduce the occurrence of the chain hook fracture to a great extent, but also improve the safety One step to ensure the strength of the chain hook.

2. In view of the situation of the upper sprocket slipping, before NPK production line work, the relevant staff must check the situation of the sprocket of the elevator, and try to use the anti-skid sprocket as far as possible. The upper sprocket can be processed to form a chain nest shape, which can greatly reduce the occurrence of the sprocket slipping, and the transmission efficiency of the bucket elevator can also be effectively improved .

3. The bucket elevator transports the granules formed by the fertilizer granulator. In view of the situation that the materials stick to the wall in the bucket elevator shell, the shell situation must be fully considered when selecting the conveyor.

How to select appropriate equipment manufacturers for NPK fertilizer production line

Written by fertilizer production line on December 29th, 2022.

With the development of chemical fertilizer industry, NPK fertilizer equipment industry has developed rapidly in recent years, which has driven the development of the industry to a certain extent. NPK production line has been developing steadily. At present, the technological level of the world is to promote the development of numerical control technology by production as the mainstream, and the future development will be the same.

On the basis of further improving precision, efficiency, automation, intelligence and networking, our factory has gradually transformed fertilizer equipment into processing unit and cutting-edge flexible manufacturing system. At present, the fertilizer production equipment industry has entered the stage of scientific development and technology first, China’s international influence continues to heat up, and the industrial technology level is further improved. As our products are closely linked with strategic new industries, with the advantages of high efficiency, energy saving and high cost performance, our exports to developed countries are mainly at the middle and low end, and this part of consumer demand is rigid. Therefore, there is still a large market space for the development of fertilizer equipment industry.

Facing the huge demand of agricultural development, fertilizer granulator equipment manufacturers have the responsibility to continuously develop products with better quality, lower price and more suitable for recycling. If we want to process fertilizer into high quality commercial fertilizer, we must carry out granulation.

Our granulation equipment includes disc granulator, rotary drum granulator and roller extrusion granulator. Because different organic fertilizer components are different, the organic fertilizer particles produced are different, and different soil requires different fertilizer particle size. Granulator solves this problem, and can produce organic fertilizer with different particle size and shape according to different needs.

Model Selection of Organic Fertilizer Granulator

Written by fertilizer production line on December 29th, 2022.

The difference in the selection of organic fertilizer granulator models lies in the selection of appropriate granulation methods according to the use requirements of materials. This is just a big general term. There are subdivisions and branches under it. It is mainly divided into dry method and wet method:

Dry process mainly refers to products with relatively low water content. Generally, water content below 10% is a zero limit. (There are also few materials that can reach 16%, for example, some materials only carry crystal water.) Most of the particles produced by dry granulation are irregular particles (for example, ordinary granular potassium fertilizer) or the more common shape is similar to small gravel. With the current industrial upgrading and increasingly strict environmental protection requirements in China, many chemicals and building materials need granulation.

The main index of wet granulation is the material with a water content of more than 20%. There are various equipment and methods for wet granulation. For example, disc granulation, drum granulation and spiral granulation have been carried forward many years ago, and have been greatly improved by increasing the use environment and processing requirements of different materials. For example, the particle size of relatively popular organic fertilizers over the years ranges from 1mm to 6mm. These methods were adopted.

Compared with wet granulation, dry granulation in organic fertilizer granulator consumes less energy, is more environmentally friendly, does not require drying, does not add water and binder, and does not change the properties of materials; Compared with wet granulation, these are also several advantages of dry granulation. It is more suitable for industrial production.

In another case, some materials require relatively small particle sizes. Products between dozens of meshes and 100 meshes can also be reduced by airflow, spray and rapid drying.

Equipment and technology of packaging machine in npk fertilizer production line

Written by fertilizer production line on December 29th, 2022.

Automatic packaging machine is an indispensable production equipment of NPK production line, which improves the efficiency of the whole production process.

Innovation is an important part of the development of automatic fertilizer packaging machine. Although there are many kinds of automatic fertilizer packaging machines, most of them are semi-automatic operation. They only carry out targeted bagging and sewing. The packaging method is relatively single and lack of innovative elements. If we don’t pay attention to the renewal of packaging machine technology, the enterprise will be eliminated in the saturated automatic packaging machine market in the future.

Fertilizer automatic packing machine

Automation and intelligence of mechanical equipment is always the direction of its development. Only by constantly innovating and adapting to the needs of the market, can the packaging industry walk out of a new production road. In addition, the technological innovation and upgrading of fertilizer packaging machinery will become a powerful boost to the development of enterprises, and the fertilizer automatic packaging machine, which starts to develop in the direction of diversification, will change the traditional production mode and will develop rapidly. In the fertilizer production industry, the granules produced by the organic fertilizer granulator machine are quantitatively packed in the flow industry.

Through the continuous use of high technology, the position of the automatic packaging machine in the market is becoming more and more stable, and at the same time, its development is opened. Continuously through the improvement of technology, it not only guarantees the efficiency and quality of product packaging production, but also makes it easier to expand into new markets. , To open a new field of development for it. At present, it has been imitated by many companies, but it is still unable to surpass in terms of corporate image and after-sales service, forming a situation where the packaging machine market is uneven and mixed.

We also need to know that the success of the automatic quantitative packaging machine comes from the perfect application of science and technology, and the automatic packaging machine is fully used in the fertilizer production line. In order to maintain its market position, manufacturers of automatic fertilizer packaging machines must carry out the application of science and technology to the end and continuously improve the independent innovation capabilities of core technical personnel.

The reason of raw material precipitation during npk fertilizer granulation

Written by fertilizer production line on December 22nd, 2022.

When some compound fertilizer equipment production lines are processed by rotary drum granulator, they can dissolve the fertilizer into a certain proportion, but if the energy exceeds a certain amount, it will produce salt analysis and precipitate another substance.

Amino acids and zinc sulfate dissolve well in water, but when they are together, Zinc Sulfate Precipitates amino acids. The pH value of solution, part of the supply, metal salt dissolved in acid will produce precipitation and dissolve in alkaline medium, while some substances such as humic acid will form precipitation and dissolve in acid solution. Amino acids and humic acids can be analyzed by salt analysis, zinc, copper, iron, manganese and salt analysis. Therefore, it is more important to choose suitable raw materials for fertilizer production.

Fertilizer granulator granulation should consider whether the substances are compatible. Some substances cannot be mixed in the precipitation reaction, and precipitation occurs when they are mixed into water, such as zinc, copper, iron and manganese plasma. In the case of phosphate, borax will precipitate, the precipitate is insoluble in water, and the phosphate precipitates molybdate ammonia water, and these commodities cannot be produced at the same time. They not only produce precipitation, but also lose their fertilizer efficiency.

Raw materials are insoluble in water, so the proportion of fertilizer is blindly increased. At room temperature, the solubility of borax and boric acid in water is 30 kg / T, and most of them will precipitate. If several kinds of fertilizers are soluble in water, there is also a great demand. For example, zinc sulfate is soluble in water, potassium sulfate is soluble in water, and two kinds of raw materials are soluble in water, which can produce potassium sulfate crystals.

How to improve the granulation rate of drum granulator in organic fertilizer production line?

Written by fertilizer production line on December 19th, 2022.

Producing the organic fertilizer granulator using the fertilizer granulator machine.Different type and model of organic fertilizer granulator machine can be used to produce the organic fertilizer granulator.How to improve the granulation rate of the rotary drum granulator?
In the fertilizer manufacturing process,the new type organic fertilizer drum granulator is a common granulator,which mainly uses high-temperature steam to make raw materials humidified to the granulation state.After the granulation of Huaqiang new type type organic fertilizer drum granulator,the particl temperature is very high.In the next drying process of organic fertilizer particles,the heat energy consumption of drying is saved,which is not efficient and engery-saving,and the granulation rate is up to more than 90%.
In order to improve the granulation rate of the new type organic fertilizer drum granulator in organic fertilizer production line,in addition to selecting a high-quality product,the granulation rate and output of the granulator can also be improve the granulation rate of new organic fertilizer drum granulator:
First,the time and frequency of material rolling in the new type of organic fertilizer drum granulator is the primary factory to determine the pelletilizing rate and particle roundness.The principle of rotating drum granulation is that the material depends on the surface tension,the appropriate liquid phase,the extrusion pressure generated by roller press which the roller press granulator machine is also to be designed and used in npk fertilizer manufacturing process in most of time,and correct movement direction of the material in the granulator is centered on small particles,which absorb and adhere to the ball in the rolling process.The higher the rolling frequency in a certain period of time,the higher the pelletilization rate is,and the rounder the particles will be after forming.In the process of production,we have encountered two situations due to the different friction between the material and the barrel wall of the granulator.
1.The internal surface finish of te granulator is large,which reduces the friction between the material and the cylinder wall,and weakens the upward movement force of the material.If the material does not roll,it will not produce particles.In view of this situation,we can solve it by adjusting the rotating speed of the new type of organic fertilizer drum granulator and installing a small-scale plate inside.
2.The material in the organic fertilizer drum granulator sticks to the walll seriously,the friction between the material in the granulator and the cylinder wall is enhanced,and the material in the granulator is lifted too high,which causes the material to be thrown down from the top,until the particles formed are not round and too many large particles.We think there are two reasons for this situation:on the one hand,there are too many stickly materials ,which we adopt.On other hand,the inside of the granulator is not smooth,which can be solved by changing the inside material and increasing the inside finish of the granulator.
fertilizer equipment
The design of npk fertilizer production line by rotating drum granulation is that there is a steam pipe embeded in the feed bed,and a spray is arranged above the feed bed.Under the condition of stable production supply,the saturated steam provides part of water while providing heat,which increase the moisture content of the material.Through the use of steam,the temperature and viscosity of the material are increased,so that the moisture content of the mateiral can be reduced in the process of balling,thus reducing the drying load, and the liquid phase distribution of adding steam can be more uniform than adding water. Only when the liquid phase of the material is insufficient and the material is unstable, can the water be added as a supplementary means. In the process of production, we have encountered that because of the unreasonable installation of the steam nozzle and the uneven distribution of the liquid phase of the materials, the places where there are many liquid phases of the materials are stuck into a big ball, and the places where the liquid phase is insufficient, the materials are difficult to form a ball, which affects the formation of the particles. In view of this situation, we can increase the steam nozzle to improve the steam receiving area of materials.
In conclusion,in order to improve the granulation rate of the new type organic fertilizer drum granulator,it is necessary to stickly control the water content,carry out the water ratio according to the provisions of the fertilizer equipment manufacturer,and pay attention to the methods in the production process at ordinary times,so as to improve the granulation rate and output of the new type organic fertilizer drum granulator.

Mixing equipment in NPK fertilizer production process

Written by fertilizer production line on December 19th, 2022.

In NPK production line, blender will be used to mix materials. Here is a brief introduction of screw blender.

Structure of screw mixer

Screw mixer is composed of motor, reducer, bracket, screw, shell and other parts. The shell has a feed port, a discharge port and a body seat. There are two types of reducer: cycloid pin gear and worm gear. The screw stirring bar is designed with double cantilever, unequal length, unequal screw distance and different speed. Different from the rotary drum granulator pelleting. This machine is mainly used for bulk blending fertilizer.

The mixer is designed to rotate asynchronously. The screw rotates around its center line and revolves around the conical center line, so that the materials can be fully mixed. Due to the introduction of advanced technology design and manufacture, so that the mixed materials will not be crushed and crushed, no column angle, deposition and other phenomena. The material size is 20~200 mesh, and the mixing time is 5~8min. The discharge port device is equipped with a manual or electric mechanism. The shell and the parts in contact with the material are suitable to be made of stainless steel. This equipment can also be equipped with a water spray mechanism according to the requirements of the production process.