Equipment configuration and process introduction of the whole set of livestock manure organic fertilizer equipment production line

Livestock and poultry excrement includes chicken excrement, pig excrement, cow excrement, sheep excrement, horse excrement, duck excrement, rabbit excrement, pigeon excrement and other livestock and poultry excrement, as well as straw decomposed organic fertilizer. These livestock and poultry excrement and straw are pure organic fertilizer when they are not processed or decomposed and fermented in any way. If farm manure is not decomposed and fermented, and is directly used on crops, it will cause soil hypoxia, disease and pest breeding, and slow fertilizer efficiency Problems such as fermentation, seedling burning and harmful gas damage affect crop growth and harvest. While chicken manure ferments organic fertilizer, the main substance in chicken manure is organic matter. The application of chicken manure increases the content of organic matter in the soil. Organic matter can improve the biological characteristics of the soil, ripen the soil, and improve soil fertility. Therefore, fermented manure organic fertilizer has become a new trend in agricultural development.

The organic fertilizer production line with an annual output of 10000 tons is a small organic fertilizer production line, which can be completed by selecting medium and low configuration. If you want to expand the production scale in the later stage, you can add supporting equipment according to the actual needs and requirements. Therefore, according to the actual needs, the price of the production line with an annual output of 10000 tons of organic fertilizer varies from hundreds of thousands to hundreds of thousands.

The equipment of the powder fertilizer production line includes: tank fermentation equipment – forklift silo – pulverizer – mixing mixer – screening machine – packaging machine, and the equipment is connected by conveyor.

The simple granular fertilizer production line equipment includes: trough fermentation equipment – forklift silo – pulverizer – mixing mixer – disc granulator – screening machine – packaging machine, and the equipment is connected by conveyor.

The small organic fertilizer production line has the characteristics of low investment price, low cost, low technical requirements, and is suitable for the investment of large agricultural enterprises and small fertilizer plants. Small-scale organic fertilizer equipment refers to organic fertilizer processing equipment with annual production of 5000-20000 tons. The 10000t/a organic fertilizer equipment is a representative small-scale organic fertilizer production line. Its investment cost and equipment configuration are as follows

Annual capacity of small organic fertilizer production line: 5000 tons – 20000 tons;

Total investment in organic fertilizer production line equipment: 80000 yuan to 200000 yuan;

Organic fertilizer shall meet the standard: NY 884-2012;

Technical requirements for organic fertilizer processing: 1 production technician, 1 laboratory technician and 8 workers.

Here, we will make a detailed analysis of the equipment of the production line of organic fertilizer with an annual output of 10000 tons.

The production enterprises with an annual output of 10000 tons of bio-organic fertilizer can treat 22000 tons to 25000 tons of livestock and poultry manure every year, and the following investment construction and supporting facilities are required:

Fermentation workshop: one fermentation workshop with an area of not less than 60 ㎡ × 6 =360 ㎡

Plant requirements: the conditions of fermentation workshop should be sheltered from wind and rain, and other conditions should not be required, and the height should be 2.5m;

Raw material site: 80 ㎡ to 120 ㎡, depending on the situation;

Processing workshop: processing granular organic fertilizer, building a processing workshop with an area of about 200 m2;

Warehouse: according to the actual situation, a warehouse of more than 300 m2 should be built generally. According to the above requirements and the requirements of laboratory, logistics, office, dormitory and other conditions, it is reasonable for the bio-organic fertilizer production plant with an annual output of 10000 tons to cover an area of 5 mu to 8 mu.

Staffing: On the premise of completing 10000 tons of production, it is necessary to allocate about 8 production workers, including 1 production technician and 1 laboratory technician. Management and marketing depend on the actual situation.

A small organic fertilizer equipment production line can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Bioorganic fertilizer is widely used in fields such as farmland, fruit trees, flowers, landscaping, lawn, soil improvement, and has good effects. The state gives subsidies to agriculture and supports this industry very much.

What equipment is required for the production line of chicken manure organic fertilizer with an annual output of 100000 tons?

Organic fertilizer equipment is a kind of equipment that uses chicken and pig manure as main raw materials, adds a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, and uses rice bran, yeast, soybean meal and sugar as biological bacteria for fermentation for a certain time to produce biological fertilizer by mixed fermentation under the action of high temperature. What equipment does the whole set of organic fertilizer equipment production line mainly include?

Raw material equipment for fermentation of organic fertilizer: There are many types of organic fertilizer fermentation equipment, such as trough tipping machine, wheel plate tipping machine, forklift fermentation tipping equipment, fermentation tank, etc., which are used for the fermentation treatment of livestock manure, and also used for biological fermentation of organic waste, straw and other raw materials to produce organic fertilizer. Among them, the forklift fermentation equipment can not only ferment the material, but also transport the material.

According to the process stage, the process of granular organic fertilizer production line is divided into ① crushing process; ② Fermentation process; ③ Mixing process; ④ Granulation process; ⑤ Drying process; ⑥ Screening process; ⑦ Coating process; ⑧ Packaging process. The process flow of powdered organic fertilizer includes the above ① crushing process; ② Fermentation process; ⑧ Packaging process.

Pigeon dung contains certain protein, amino acids, vitamins and trace elements. Pigeon manure is processed by a complete set of organic fertilizer production line and turned into treasure.

The manure produced by livestock and poultry breeding, such as pig manure, cow manure, sheep manure, chicken manure and other animal manure, will have a bad impact on the environment if it is not handled well. Using the new production technology of organic fertilizer production equipment, the manure is directly treated into organic fertilizer, and straw manure is turned into feed. Such a recycling fertilizer production line can solve many problems caused by livestock manure.

The development of organic fertilizer equipment is getting faster and faster, especially in recent years, in view of the prominent problems in China’s agricultural production such as excessive use of fertilizer, low efficiency, and declining quality of cultivated land, the main goal of bio-organic fertilizer production equipment is to reduce the use of fertilizer, improve the quality of cultivated land, and realize the industrialization of new and efficient bio-fertilizer. Organic fertilizer processing equipment has many advantages in processing and producing organic fertilizer. Through services close to farmers, land and consumer groups, we can find scientific and reasonable formula, production characteristics, and high value-added organic fertilizer products, so that the whole industry can enter the track of sound development. The pace and combination of grass-roots agricultural production to help farmers increase production and create income.

Chicken dung chain crusher The chain crusher is applicable to the crushing of lumps in the production of compound fertilizer, and is also widely used in chemical, building materials, mining and other industries. During the crushing process, the machine uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed. The design of the inlet and outlet is reasonable, the crushing materials are uniform, not easy to adhere to the wall, and easy to clean. Use and characteristics of chain crusher: LP series chain crusher is applicable to the crushing of lumps in the production of organic fertilizer, and also widely used in chemical, building materials, mining and other industries. During the crushing process, the machine uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed. The design of the inlet and outlet is reasonable, the broken materials are uniform, not easy to stick to the wall, and easy to clean.

The belt conveyor can transport all kinds of materials, with the advantages of economic applicability, large transport capacity, good continuity and stable work, which plays an important role in the fertilizer industry and realizes the automatic processing of NPK production line.

A set of organic fertilizer production line can process farm waste into green organic fertilizer, and the organic fertilizer produced can be applied to fruits and vegetables. We are specialized in the production of manure organic fertilizer for large and medium-sized livestock. We have been committed to the development and production of organic fertilizer equipment for a long time. We provide customers with process design, equipment production, installation and commissioning, and complete pre-sale, in-sales and after-sales services.

Matters needing attention in using organic fertilizer granulator machine