Chain plate organic fertilizer turning machine is a commonly used equipment in organic fertilizer production. Its unique design and working principle can efficiently complete the turning operation of organic materials and promote the fermentation process of organic fertilizers.

The chain plate organic fertilizer turning machine is mainly composed of a frame, a chain plate transmission system, turning components, a power system, and a control system.

The power system is the “heart” of the entire equipment operation. Usually powered by an electric motor, the motor starts running after being connected to the power source, converting electrical energy into mechanical energy. The power of the motor is transmitted to the reducer through a coupling or belt transmission device. The function of a reducer is to reduce the output speed of the motor while increasing the torque, making the power more suitable for the working needs of subsequent components of the equipment. The power processed by the reducer is ultimately transmitted to the chain plate transmission system.

The chain plate transmission system is a key component of this equipment. It consists of a driving sprocket, a driven sprocket, and a chain plate wrapped around them. After the power is transmitted to the drive sprocket, the drive sprocket begins to rotate, driving the chain plate to make a circular motion. The chain plate moves along a specific track during operation, and the design of this track allows the chain plate to be close to the organic material pile. The surface of the chain plate is usually designed with special patterns or protrusions to better grasp and transport materials during operation.

The flipping component is installed on the chain plate and works with the cyclic movement of the chain plate. The flipping component is generally composed of multiple flipping teeth or scrapers. When the chain plate with the flipping component passes through the material pile, the flipping teeth or scraper are inserted into the material pile to flip and disperse the material. The continuous movement of the chain plate causes materials at different positions to be constantly flipped and mixed. The materials that were originally at the bottom are carried to the upper layer, while the materials at the upper layer are mixed into the lower layer, thus achieving full transposition and uniform mixing of the materials.

The control system is responsible for precise regulation of the operation of the equipment. The operator can control the start, stop, and speed of the motor through the console, thereby adjusting the operating speed and flipping frequency of the chain plate. Some advanced control systems also have automation functions, which can automatically complete specific time and frequency of flipping operations based on preset parameters, greatly improving production efficiency and management convenience.

The chain plate organic fertilizer turning machine achieves efficient and orderly turning of organic materials through the coordinated operation of various parts, using the chain plate transmission system to drive the turning components, providing strong guarantees for the high-quality production of organic fertilizers.

In the field of organic fertilizer production, the double helix organic fertilizer turning machine has become a key equipment for promoting the fermentation process and improving the quality of organic fertilizer due to its unique working process.

At the fermentation site, preliminary preparation work is crucial. The staff will collect various organic materials, such as livestock manure, crop straw, etc., mix them evenly in a certain proportion, and stack them in the designated area. At the same time, specialized fermentation agents are added to provide the necessary microbial foundation for subsequent fermentation.

After everything is ready, the double helix organic fertilizer turning machine begins to operate. The core component of this machine, the double helix structure, is the secret to its efficient operation. As the machine starts, the two counter rotating screw shafts begin to rapidly rotate.

The double helix organic fertilizer turning machine slowly moves towards the material pile, and the spiral shaft gradually inserts into the material. Due to the special design of the spiral shaft, during rotation, they act like two huge “mixers”, rolling up materials from the bottom upwards. During this process, the deep part of the material pile, which has been in a relatively oxygen deficient and high-temperature environment for a long time, has achieved sufficient mixing with the materials that come into contact with the surface air more and have relatively lower temperatures.

This mixing effect is very significant. On the one hand, the originally unevenly distributed microbial agents can be more evenly dispersed throughout the entire material pile as the material is flipped, greatly increasing the contact area between microorganisms and organic matter, enabling fermentation reactions to proceed more comprehensively and quickly. On the other hand, sufficient air is brought into the interior of the stack as the materials are flipped, meeting the oxygen demand for aerobic microbial growth and reproduction, stimulating microbial activity, and accelerating the decomposition of organic matter.

During the flipping process, the rotation speed of the double helix and the travel speed of the machine can be flexibly adjusted according to the characteristics of the material and the fermentation stage. For materials with harder texture and more clumps, the travel speed can be appropriately reduced, the rotation speed of the screw shaft can be increased, and the mixing and crushing effect can be enhanced; In the later stage of fermentation, if the material is relatively loose, the travel speed can be appropriately accelerated to maintain a moderate turning strength.

As the double helix organic fertilizer turning machine shuttles through the material pile again and again, the material is constantly turned, mixed, and aerated. After a period of continuous operation, the material gradually completes the fermentation process and is converted into high-quality organic fertilizer. The double helix organic fertilizer turning machine provides a solid guarantee for organic fertilizer production through precise and efficient working processes.

In the production process of organic fertilizers, the chain plate organic fertilizer turning machine, with its unique structure and performance, brings many outstanding advantages to the fermentation process and has become a key equipment for improving the quality and production efficiency of organic fertilizers.

The chain plate organic fertilizer turning machine has excellent material mixing ability. The chain plate conveying structure can lift materials from the bottom upwards and evenly spread them during operation. During this process, materials from different levels and positions are fully integrated. The materials rich in microorganisms and nutrients in the deep layer are mixed with the materials that come into contact with the air in the surface layer, making the distribution of various components in the material pile more uniform. This provides a rich and balanced source of “food” for microorganisms, greatly promoting their growth and reproduction, accelerating the fermentation reaction rate, and making the fermentation process more complete and efficient.

Good ventilation and air permeability are a major highlight of the chain plate organic fertilizer turning machine in assisting fermentation. During the flipping operation, the flipping of the chain plate makes the originally compact material pile become loose and porous. A large amount of air can quickly penetrate into the interior of the material, providing sufficient oxygen for aerobic microorganisms. Adequate oxygen supply is like injecting powerful power into the “metabolism” of microorganisms. They can more actively decompose organic matter, release more energy, further promote the fermentation process, and also help reduce the production of odors caused by hypoxia, making the fermentation environment more environmentally friendly.

The stacker also has excellent performance in temperature regulation. During the fermentation process, a large amount of heat is generated. If not effectively controlled in a timely manner, excessively high temperatures can inhibit microbial activity. The chain plate organic fertilizer turning machine continuously flips the material pile, allowing the heat inside the material pile to be quickly dissipated. At the same time, it thoroughly mixes the outer layer material with lower temperature and the inner layer material with higher temperature, balancing the overall temperature of the material stack, ensuring that microorganisms are always in a suitable living environment, and maintaining a stable and efficient fermentation state.

In addition, the relatively gentle flipping method of the chain plate structure causes less damage to the material. For some organic materials containing fibers and easily broken, it is beneficial to preserve the original structure and characteristics of the materials to the greatest extent possible while ensuring sufficient stacking, which is conducive to preserving the beneficial components in the materials and improving the quality of the final organic fertilizer.

The chain plate organic fertilizer turning machine, with its advantages in material mixing, ventilation, temperature regulation, and material protection, provides ideal conditions for organic fertilizer fermentation and effectively promotes the healthy development of the organic fertilizer industry.

The double helix organic fertilizer turning machine is a unique equipment in the field of organic fertilizer production. With its exquisite design and scientific principles, it plays an important role in the fermentation and treatment of organic materials.

The double helix organic fertilizer turning machine is mainly composed of a frame, a power system, a double helix turning mechanism, a walking device, and a control system.

The power system is the foundation of equipment operation and is generally powered by an electric motor. After the motor is powered on, it converts electrical energy into mechanical energy and transmits power accurately and stably to various parts that need to be operated through transmission components such as couplings and reducers. The reducer can effectively reduce the output speed of the motor and significantly increase the torque, ensuring that subsequent components receive appropriate power support.

The double helix flipping mechanism is the core component of the equipment. It consists of two spiral shafts that rotate in opposite directions, and spiral blades with special shapes are installed on the spiral shafts. When power is transmitted to the spiral shaft, the two spiral shafts rotate at high speed in opposite directions. This reverse rotation design is extremely clever. During the rotation of the spiral shaft, the spiral blades gather the material from both sides towards the middle, and at the same time lift it up and throw it out. In this way, the materials are fully flipped and mixed during the process of gathering, lifting, and scattering, and the materials that were originally in different positions are fully displaced, creating favorable conditions for microbial fermentation and making fermentation more uniform and efficient.

The walking device enables the stacker to move freely within the fermentation site. It is usually composed of wheels, drive shafts, etc. The power transmitted by the power system drives the wheels to rotate, realizing the forward, backward, and steering functions of the stacker, ensuring that the equipment can perform stacking operations on materials in different areas.

The control system provides precise control for the operation of the equipment. The operator can easily adjust the motor speed on the console, thereby controlling the rotation speed of the double helix flipping mechanism and the movement speed of the walking device. In addition, parameters such as depth and range of flipping can be set, and some advanced control systems even support automated operation modes, which can automatically complete a series of flipping tasks according to preset programs.

The double helix organic fertilizer turning machine achieves efficient and high-quality turning of organic materials through the collaborative cooperation of various parts, especially the unique double helix turning mechanism, which effectively promotes the development of the organic fertilizer production industry.

In modern organic fertilizer production scenarios, the self-propelled organic fertilizer turning machine is like a dynamic dancer, bringing vitality and order to the fermentation of organic materials through its unique working process.

During the preparation stage of fermentation work, various organic materials such as poultry manure and waste crops gather together. The staff scientifically proportioned and constructed piles of materials waiting for fermentation, and spread fermentation agents to create an initial environment for fermentation.

The self-propelled organic fertilizer turning machine starts and, with its complete power drive system, flexibly and freely drives towards the material pile. Its self-propelled function gives it a high degree of maneuverability, without the need for additional traction, allowing it to freely shuttle between fermentation sites of different layouts and quickly reach the work site.

Arriving at the material pile, the flipping operation officially kicked off. The flipping device begins to operate under power transmission, penetrating deep into the interior of the material pile. These devices are ingeniously designed, some in the shape of rake teeth and some in the shape of shovels, capable of targeted operations based on material characteristics and fermentation needs. As the flipping device rotates and flips, the material is forcefully stirred and dispersed. The materials that have been in a closed state for a long time at the bottom are flipped to the surface and fully exposed to fresh air; The material rich in oxygen on the surface is rolled into the lower layer and fully fused with the internal material. This process not only achieves uniform mixing of materials, but also provides abundant oxygen and nutrients for microorganisms, greatly stimulating their activity and accelerating the fermentation reaction.

During the flipping process, the operator of the self-propelled organic fertilizer flipping machine can accurately adjust the machine’s travel speed, flipping depth, and frequency through the control panel. Flexibly adjust parameters based on fermentation process and material status to ensure optimal flipping effect. For example, in the early stage of fermentation, if the material is relatively fluffy, the speed of movement can be appropriately increased and the material can be shallowly flipped over; As fermentation progresses, the material gradually solidifies, slowing down the speed and increasing the depth of flipping to ensure the adequacy of fermentation.

The self-propelled organic fertilizer turning machine continuously operates back and forth between material piles, turning and stirring over and over again. Under its unremitting efforts, the organic components in the material are continuously decomposed and transformed by microorganisms. After a period of careful “care”, the originally messy organic materials gradually matured and became fertile and high-quality organic fertilizer.

The self-propelled organic fertilizer turning machine, with its flexible self-propelled performance and efficient turning process, has become the core force in the organic fertilizer fermentation process, driving the organic fertilizer industry steadily towards high efficiency and quality.

In the organic fertilizer production industry, the trough type organic fertilizer turning machine has brought many unparalleled advantages to the fermentation process with its unique design and functions, and has become a key equipment for improving the quality and production efficiency of organic fertilizers.

The primary advantage of the trough type organic fertilizer turning machine is its efficient material mixing ability. It runs along a fixed fermentation tank, and during the flipping process, it can fully stir the materials at different levels and positions in the tank. Through a specially designed flipping device, materials rich in microorganisms and nutrients in the deep layer can fully blend with materials that come into contact with the air in the surface layer, ensuring the uniform distribution of various components in the material pile. This uniform mixing provides a rich and balanced nutritional environment for microorganisms, greatly promoting their growth and reproduction, thereby accelerating the fermentation reaction rate and making the fermentation process more complete and efficient.

Good ventilation and air permeability are another key advantage of the trough type organic fertilizer turning machine in assisting fermentation. During the flipping operation, the flipping device continuously lifts and spills materials, making the originally compact materials become loose and porous. A large amount of fresh air can quickly penetrate into the interior of the material, providing sufficient oxygen for aerobic microorganisms. Adequate oxygen supply is like injecting powerful power into the life activities of microorganisms, which can more actively decompose organic matter, release more energy, and further promote the fermentation process. Meanwhile, good ventilation also helps reduce the production of odors caused by hypoxia, making the fermentation environment more environmentally friendly.

The trough type organic fertilizer turning machine performs excellently in temperature control. During the fermentation process, a large amount of heat is generated. If not effectively controlled in a timely manner, excessively high temperatures can inhibit microbial activity. This flipping machine regularly flips the material pile to dissipate the heat inside, while fully mixing the lower temperature outer layer material with the higher temperature inner layer material to balance the overall temperature of the material pile. This ensures that microorganisms are always in a suitable living environment, maintaining a stable and efficient fermentation state, effectively avoiding adverse effects on fermentation caused by abnormal temperature.

In addition, the trough structure design makes the fermentation process easy to manage and monitor. The fixed position and standardized size of the fermentation tank are convenient for operators to centrally manage and observe the fermentation situation of materials at any time. Moreover, the fixed operating trajectory of the trough type organic fertilizer turning machine reduces the interference of equipment movement within the site, improving the safety and orderliness of production.

The trough type organic fertilizer turning machine provides ideal conditions for organic fertilizer fermentation with efficient material mixing, good ventilation, precise temperature control, and convenient management, effectively promoting the vigorous development of the organic fertilizer industry.

As an important equipment in organic fertilizer production, the self-propelled organic fertilizer turning machine greatly improves the efficiency and flexibility of turning operations with its unique operating mechanism. Below is a detailed introduction to its device principle.

The self-propelled organic fertilizer turning machine mainly consists of four core parts: power system, walking system, turning system, and control system.

The power system is the energy source of the entire machine, usually equipped with a diesel engine or an electric motor. Diesel engines generate power by burning diesel, while electric motors rely on external power sources or built-in battery packs for power supply. The energy generated by the power system provides power support for the operation of various components of the equipment.

The walking system endows the stacker with the ability to move autonomously. It usually consists of driving wheels, driven wheels, transmission devices, and suspension systems. The power output from the power system is transmitted to the driving wheels through the transmission device, and the driving wheels rotate under the action of friction, thereby pushing the stacker to move forward, backward, or turn. The driven wheels serve as auxiliary support and guidance, ensuring the stability of the stacker crane during operation. The suspension system can automatically adjust the contact pressure between the wheels and the ground according to the undulating conditions of the ground, so that the stacker can travel smoothly in different terrain conditions.

The turning system is the core working component of the self-propelled organic fertilizer turning machine, responsible for turning and mixing organic materials. It mainly includes flipping tools, tool shafts, and drive mechanisms. The energy of the power system is transmitted to the tool shaft through a series of transmission components, causing the tool shaft to drive the flipping tool installed on it to rotate at high speed. The flipping knives have a special shape and arrangement. When the flipping machine travels on the material pile, the rotating knives cut into the material pile, chop, flip, and sprinkle the material, achieving the mixing of the upper and lower layers of the material and creating favorable conditions for microbial fermentation.

The control system is like the “brain” of the stacker crane, responsible for coordinating the work of various systems. Operators can precisely control parameters such as the output power of the power system, the speed and direction of the walking system, the tool speed and flipping depth of the flipping system through the control console. Some advanced self-propelled organic fertilizer turning machines are also equipped with automation control systems, which can automatically complete turning operations according to preset programs, further improving production efficiency and operational accuracy.

The self-propelled organic fertilizer turning machine achieves the functions of autonomous walking and efficient turning through the close cooperation of the power system, walking system, turning system, and control system, providing reliable technical support for the production of organic fertilizer.

The chain plate organic fertilizer turning machine plays a crucial role in the production process of organic fertilizers. Its unique working process provides favorable conditions for the fermentation of organic materials, gradually promoting the transformation of organic fertilizers.

Before the fermentation process begins, various organic wastes such as pig and cow manure, dead branches and leaves are collected and transported to the fermentation site. The staff combined these materials according to a scientific formula, stacked them neatly, and added specific microbial agents to plant the “seeds of hope” for fermentation.

After everything was prepared, the chain plate organic fertilizer turning machine began to show its skills. With the start of the machine, the chain plate transmission system begins to operate, driving the chain plate with special flipping components to slowly move. The chain plate smoothly travels along the preset track towards the material pile.

When the chain plate approaches the material pile, the flipping component begins to function. These flipping components are exquisitely designed and can penetrate deep into the interior of the material pile. As the chain plate continues to move forward, the flipping parts are like diligent farmers, flipping the materials layer by layer. The movement mode of the chain plate enables the material to form an orderly flow during the flipping process, with the bottom layer of material being carried to the top layer and the top layer of material being flipped back to the bottom layer, allowing the materials at different positions to be fully mixed.

During this process, a large amount of fresh air flows into the interior of the pile as the materials are flipped. For fermentation microorganisms that rely on oxygen for survival, this is like a ‘timely rain’. Adequate oxygen supply activates the activity of microorganisms, which are more active in decomposing organic matter, releasing heat, and accelerating the fermentation process.

Moreover, the flipping process of the chain plate organic fertilizer turning machine has continuity and stability. The chain plate moves at a constant speed, and the flipping action is coherent and smooth, ensuring that the entire material pile can be evenly flipped. There will be no excessive or insufficient local flipping, ensuring consistency in the fermentation environment.

With the back and forth operation of the chain plate organic fertilizer turning machine, the materials gradually change through continuous turning, mixing, and oxygenation. Organic matter is continuously decomposed by microorganisms, causing the temperature of the material to increase, the humidity to decrease, and the color to gradually change. After several rounds of flipping operations, the material completed a magnificent transformation from organic waste to high-quality organic fertilizer.

The chain plate organic fertilizer turning machine, with its efficient and stable working process, has become an indispensable key equipment in the organic fertilizer fermentation process, contributing important strength to the development of the organic fertilizer industry.

In the field of organic fertilizer production, hydraulic organic fertilizer turners play a crucial role in the fermentation process due to their unique technological advantages, bringing many positive impacts on improving the quality and production efficiency of organic fertilizers.

The hydraulic organic fertilizer turning machine has a powerful and stable power output, which is one of its key advantages in assisting fermentation. The hydraulic system can provide smooth and powerful power to drive the efficient operation of the flipping components. Compared to other forms of power, hydraulic power performs with ease in dealing with different material characteristics and large-scale material piles. Whether it is hard materials or large material piles, hydraulic turning machines can easily cut in and turn them, ensuring that the materials are fully stirred and creating a good material mixing foundation for fermentation.

Accurate depth control is another prominent advantage of hydraulic organic fertilizer turning machines. Through precise control of the hydraulic system, operators can adjust the flipping depth accurately according to fermentation requirements. In the early stage of fermentation, a shallower turning depth helps the surface material to fully contact with the air, promoting the initial reproduction of microorganisms; As the fermentation process progresses, increasing the flipping depth appropriately can also involve deep materials in the fermentation process, ensuring uniform fermentation of the entire material pile. This precise depth control capability effectively avoids the problem of excessive or insufficient flipping, greatly improving the fermentation effect.

The hydraulic organic fertilizer turning machine performs well in adapting to different terrains and material pile shapes. Its hydraulic driven walking device and adjustable flipping components enable the equipment to flexibly respond to various complex fermentation sites. Whether on flat ground, slightly sloping terrain, or irregularly shaped material piles, hydraulic flipping machines can operate smoothly. This flexibility ensures that the fermentation process is not limited by site conditions, improving the versatility and applicability of the equipment.

In addition, the stability and reliability of the hydraulic system ensure the continuity of the flipping operation. During the long-term fermentation and turning process, the hydraulic organic fertilizer turning machine can operate continuously and stably, reducing the risk of fermentation interruption caused by equipment failure. A stable turning operation helps maintain the stability of the fermentation environment, providing continuous and suitable growth conditions for microorganisms, thereby ensuring the smooth progress of the fermentation process and ultimately improving the quality and yield of organic fertilizers.

The hydraulic organic fertilizer turning machine, with its powerful power, precise depth control, good terrain adaptability, and reliable stability, has demonstrated significant advantages in the organic fertilizer fermentation process and has become an important force in promoting the development of the organic fertilizer industry.

Hydraulic organic fertilizer turning machine is a widely used mechanical equipment in the field of organic fertilizer production. Its unique equipment principle provides a guarantee for efficient and stable organic fertilizer turning operations.

The hydraulic organic fertilizer turning machine mainly consists of a frame, hydraulic system, turning device, walking device, and control system. Each part collaborates with each other to complete the task of turning organic fertilizer.

The hydraulic system is the core power source of the equipment. It mainly includes components such as oil pump, oil cylinder, oil pipe, and various control valves. The oil pump, driven by the motor, draws hydraulic oil from the oil tank and boosts it to have sufficient pressure energy. High pressure hydraulic oil is delivered to various cylinders and control valves through oil pipes. The control valve is responsible for accurately controlling the flow direction and flow rate of hydraulic oil, thereby achieving precise control of the extension and contraction action of the cylinder piston rod.

The flipping device directly undertakes the flipping work. It is usually composed of a flipping blade shaft, flipping tools, etc. The knife shaft is connected to the piston rod of the oil cylinder. When the piston rod of the oil cylinder expands and contracts under the action of hydraulic oil, the knife shaft moves up and down, driving the flipping tool installed on the knife shaft to penetrate the material pile. The flipping tool has a special shape and arrangement, which can effectively chop, flip, and mix organic materials when the blade axis rotates, achieving the purpose of full fermentation by shifting the upper and lower layers of the material.

The walking device enables the stacker to move within the fermentation site. It also relies on hydraulic systems to provide power. The hydraulic motor is connected to the hydraulic system through oil pipes and drives the wheels to rotate under the drive of hydraulic oil, achieving the forward, backward, and steering of the stacker. This hydraulic driven walking method has good torque characteristics and can adapt to different ground conditions and material carrying requirements.

The control system precisely regulates the operation of the entire device. The operator sends commands to the control valves of the hydraulic system through buttons, handles, and other operating components on the console, thereby adjusting the flow rate, pressure, and actions of the oil pump, cylinder, and hydraulic motor. Some advanced control systems also have automation functions, which can automatically complete the walking, flipping and other actions of the flipping machine according to preset programs, improving work efficiency and accuracy.

The hydraulic organic fertilizer turning machine converts electrical energy into mechanical energy through a hydraulic system, accurately controls the actions of the turning device and walking device, and achieves efficient and flexible turning operations for organic materials, providing solid equipment support for the high-quality production of organic fertilizers.