With the development of technology, the new intelligent organic fertilizer turning machine shows significant differences compared to traditional turning machines in many aspects.

From the perspective of control methods, traditional organic fertilizer turning machines mainly rely on manual operation. Operators need to control the operation of the equipment on site through buttons, levers, and other means, including turning speed, walking direction, etc. This operation method is not only labor-intensive, but also prone to human errors. The new intelligent stacker is equipped with an advanced intelligent control system, which can achieve automated operations through preset programs. Operators only need to set parameters such as flipping time, depth, walking route, etc. in the control room or through terminal devices such as mobile phones, and the equipment can automatically complete the flipping task, greatly improving the accuracy and convenience of operation.

In terms of monitoring and feedback, traditional turntables lack real-time monitoring functions, making it difficult for operators to accurately understand the internal operating conditions of the equipment and the fermentation of materials. The new intelligent turning machine is equipped with various sensors that can monitor the operating parameters of the equipment in real time, such as motor temperature, speed, turning force, etc. It can also monitor fermentation indicators such as material temperature and humidity. Once an abnormal situation occurs, the system will promptly issue an alarm and provide data feedback to the operator for timely adjustment of equipment operation status.

In terms of optimizing the flipping effect, the flipping mode of traditional flipping machines is relatively fixed and difficult to flexibly adjust according to the actual situation of the materials. The new intelligent turning machine, with the help of intelligent algorithms and data analysis, can automatically adjust turning parameters such as turning frequency and depth based on the characteristics of materials and fermentation stages, ensuring more complete and uniform material fermentation and improving fertilizer quality.

In terms of energy utilization efficiency, traditional turntables have relatively high energy consumption because they cannot be precisely regulated according to actual loads during operation. The new intelligent stacker adopts energy-saving technology, and the intelligent control system can automatically adjust power according to the working status of the equipment, reducing energy waste and achieving energy conservation and emission reduction.

In terms of equipment maintenance, traditional flipping machines mainly rely on manual regular inspections, which makes it difficult to detect potential faults in advance. The new intelligent stacker can predict possible equipment failures in advance through big data analysis and fault prediction technology, remind maintenance personnel to perform maintenance in a timely manner, reduce equipment downtime, and extend equipment service life.

The new intelligent organic fertilizer turning machine has significantly improved compared to traditional turning machines in terms of control mode, monitoring feedback, turning effect, energy utilization, and equipment maintenance. Although the price of the new intelligent turning machine may be higher, in the long run, its advantages of high efficiency, precision, and energy saving will bring greater economic benefits and competitiveness to organic fertilizer production enterprises.

In the process of organic fertilizer fermentation production, the organic fertilizer turning machine has demonstrated strong advantages in saving manpower and material resources, bringing tangible convenience and economic benefits to enterprises and producers.

In terms of manpower, the traditional method of fermenting and turning organic fertilizers requires a large amount of manual operation. Workers need to use shovel, rake and other tools to turn over the mountains of organic materials again and again, with great labor intensity and low efficiency. At the end of the day, the workload of the workers is limited, making it difficult to meet the demands of large-scale production. The emergence of organic fertilizer turning machines has completely changed this situation. A flipping machine only requires a few operators to perform simple operations, and can complete large-scale and large-scale material flipping work in a short period of time. This not only greatly reduces the number of workers and lowers labor costs, but also liberates workers from heavy physical labor, improving work comfort and safety.

In terms of material resources, the organic fertilizer turning machine also has excellent performance. The traditional stacking method may require a large number of auxiliary tools, such as shovel, cart, etc. These tools are not only expensive to purchase, but also easy to damage. They need to be replaced frequently, increasing production costs. And the flipping machine integrates multiple functions, only one device is needed to complete complex flipping tasks, reducing dependence on other tools.

In addition, the use of a stacker can also reduce material loss. In the traditional manual flipping process, due to inaccurate and uneven operation, some materials may be excessively flipped and lost, or waste may be caused by poor local fermentation due to untimely flipping. The organic fertilizer turning machine minimizes material loss and improves material utilization through precise operation and uniform turning.

Moreover, the efficient operation of the stacker can shorten the fermentation cycle and accelerate production progress. This means that companies can push their products to the market faster, accelerate the return of funds, and reduce the cost of capital occupation. At the same time, it also reduces the storage costs that may arise from long-term storage of materials.

The organic fertilizer turning machine, with its outstanding advantages in saving manpower and material resources, has become an important tool for modern organic fertilizer production enterprises to improve production efficiency and reduce costs, effectively promoting the development of the organic fertilizer industry.

As an important equipment in organic fertilizer production, the self-propelled organic fertilizer turning machine greatly improves the efficiency and flexibility of turning operations with its unique operating mechanism. Below is a detailed introduction to its device principle.

The self-propelled organic fertilizer turning machine mainly consists of four core parts: power system, walking system, turning system, and control system.

The power system is the energy source of the entire machine, usually equipped with a diesel engine or an electric motor. Diesel engines generate power by burning diesel, while electric motors rely on external power sources or built-in battery packs for power supply. The energy generated by the power system provides power support for the operation of various components of the equipment.

The walking system endows the stacker with the ability to move autonomously. It usually consists of driving wheels, driven wheels, transmission devices, and suspension systems. The power output from the power system is transmitted to the driving wheels through the transmission device, and the driving wheels rotate under the action of friction, thereby pushing the stacker to move forward, backward, or turn. The driven wheels serve as auxiliary support and guidance, ensuring the stability of the stacker crane during operation. The suspension system can automatically adjust the contact pressure between the wheels and the ground according to the undulating conditions of the ground, so that the stacker can travel smoothly in different terrain conditions.

The turning system is the core working component of the self-propelled organic fertilizer turning machine, responsible for turning and mixing organic materials. It mainly includes flipping tools, tool shafts, and drive mechanisms. The energy of the power system is transmitted to the tool shaft through a series of transmission components, causing the tool shaft to drive the flipping tool installed on it to rotate at high speed. The flipping knives have a special shape and arrangement. When the flipping machine travels on the material pile, the rotating knives cut into the material pile, chop, flip, and sprinkle the material, achieving the mixing of the upper and lower layers of the material and creating favorable conditions for microbial fermentation.

The control system is like the “brain” of the stacker crane, responsible for coordinating the work of various systems. Operators can precisely control parameters such as the output power of the power system, the speed and direction of the walking system, the tool speed and flipping depth of the flipping system through the control console. Some advanced self-propelled organic fertilizer turning machines are also equipped with automation control systems, which can automatically complete turning operations according to preset programs, further improving production efficiency and operational accuracy.

The self-propelled organic fertilizer turning machine achieves the functions of autonomous walking and efficient turning through the close cooperation of the power system, walking system, turning system, and control system, providing reliable technical support for the production of organic fertilizer.

Both self-propelled and towed organic fertilizer turners have their own advantages and differences in organic fertilizer fermentation operations.

In terms of power and mobility, the self-propelled organic fertilizer turner is equipped with its own power system, such as an engine or electric motor, which can walk independently and flexibly move and turn within the fermentation site according to operational needs, without the need for additional traction equipment. This makes it highly autonomous during the homework process and able to quickly reach the designated location for flipping. The tractor type organic fertilizer turning machine relies on external power sources, such as tractors, for traction and movement. It must be used in conjunction with traction equipment, which has relatively poor mobility, but in some farms or enterprises that already have traction equipment, it can reduce equipment purchase costs.

In terms of operational efficiency, the self-propelled flipping machine is capable of autonomous movement and does not need to frequently wait for the traction equipment to adjust its position during continuous operation. Its flipping speed is relatively fast, making it particularly suitable for large-scale, continuous fermentation operations. With the cooperation of traction equipment, although the movement speed of the traction type stacker may be slow, it can still achieve efficient operation for some regular shaped fermentation areas by planning the traction route reasonably.

In terms of equipment stability, the self-propelled stacker pays attention to its own balance and stability in design to ensure that there will be no shaking or tipping during the walking and flipping process. However, its own weight and center of gravity distribution may be subject to certain limitations. The traction type flipping machine, with the stability of the traction equipment, has good overall stability during the flipping process, especially when handling heavier materials or conducting deep flipping, it can better maintain balance.

In terms of maintenance, self-propelled turntables have relatively high maintenance costs due to the integration of power systems, including engine or motor maintenance, transmission component maintenance, etc. In addition to the maintenance of its own flipping components, the traction type stacker mainly relies on the normal operation of the traction equipment, and maintenance work is relatively concentrated on the traction equipment, resulting in relatively low self maintenance costs.

In terms of applicable scenarios, the self-propelled organic fertilizer turning machine is suitable for situations with large sites, dispersed work areas, and high requirements for work efficiency and autonomy. The traction type stacker is more suitable for use in conjunction with existing traction equipment, in production environments where the site is relatively orderly and the operation scale is relatively small.

There are significant differences between self-propelled and towed organic fertilizer turners in terms of power mobility, operational efficiency, stability, maintenance, and applicable scenarios. Producers need to consider various factors comprehensively based on the actual situation and choose the most suitable turning machine to improve the quality and efficiency of organic fertilizer production.

The organic fertilizer turning machine has excellent optimization ability for the fermentation environment during fertilizer fermentation, laying a solid foundation for the production of high-quality fertilizers.

In terms of temperature regulation, the organic fertilizer turning machine plays a key role. During the fermentation process, the metabolic activity of microorganisms generates heat. If not regulated in a timely manner, excessively high local temperatures may inhibit microbial growth and even lead to fermentation failure. The flipping machine continuously flips the material to evenly dissipate heat and avoid local overheating. At the same time, in cold weather, the flipping operation can promote the accumulation of internal heat in the materials, maintain a suitable fermentation temperature, and provide a stable living environment for microorganisms.

Humidity control is also an important part of optimizing the fermentation environment. The organic fertilizer turning machine can make the moisture distribution in the material more uniform during the turning process. It thoroughly mixes the parts with higher humidity and drier parts to ensure that the humidity of the entire fermentation material is within the optimal range for microbial growth. Appropriate humidity is beneficial for the metabolism of microorganisms and promotes the smooth progress of fermentation reactions.

Oxygen supply cannot be ignored either. The continuous flipping of the stacker allows air to fully enter the material pile, ensuring an adequate supply of oxygen. Adequate oxygen is a necessary condition for aerobic microorganisms to carry out respiration, which can accelerate the decomposition and transformation of organic matter and improve fermentation efficiency. Moreover, good ventilation conditions can reduce odors caused by anaerobic environments and maintain fresh air in the fermentation site.

In addition, the flipping action of the organic fertilizer turning machine can effectively improve the permeability of materials. It breaks the originally compact structure of the material, creating more gaps between material particles, which is conducive to gas circulation and exchange. This not only helps microorganisms obtain oxygen, but also eliminates waste gases such as carbon dioxide generated during the fermentation process, maintaining the dynamic balance of the fermentation environment.

By optimizing the fermentation environment in terms of temperature, humidity, oxygen, and permeability, the organic fertilizer turning machine has created an ideal living and breeding space for microorganisms. In such an environment, microorganisms can fully exert their functions, quickly and thoroughly converting organic materials into high-quality organic fertilizers, improving the quality and efficiency of fertilizers.

Hydraulic organic fertilizer turning machine is a widely used mechanical equipment in the field of organic fertilizer production. Its unique equipment principle provides a guarantee for efficient and stable organic fertilizer turning operations.

The hydraulic organic fertilizer turning machine mainly consists of a frame, hydraulic system, turning device, walking device, and control system. Each part collaborates with each other to complete the task of turning organic fertilizer.

The hydraulic system is the core power source of the equipment. It mainly includes components such as oil pump, oil cylinder, oil pipe, and various control valves. The oil pump, driven by the motor, draws hydraulic oil from the oil tank and boosts it to have sufficient pressure energy. High pressure hydraulic oil is delivered to various cylinders and control valves through oil pipes. The control valve is responsible for accurately controlling the flow direction and flow rate of hydraulic oil, thereby achieving precise control of the extension and contraction action of the cylinder piston rod.

The flipping device directly undertakes the flipping work. It is usually composed of a flipping blade shaft, flipping tools, etc. The knife shaft is connected to the piston rod of the oil cylinder. When the piston rod of the oil cylinder expands and contracts under the action of hydraulic oil, the knife shaft moves up and down, driving the flipping tool installed on the knife shaft to penetrate the material pile. The flipping tool has a special shape and arrangement, which can effectively chop, flip, and mix organic materials when the blade axis rotates, achieving the purpose of full fermentation by shifting the upper and lower layers of the material.

The walking device enables the stacker to move within the fermentation site. It also relies on hydraulic systems to provide power. The hydraulic motor is connected to the hydraulic system through oil pipes and drives the wheels to rotate under the drive of hydraulic oil, achieving the forward, backward, and steering of the stacker. This hydraulic driven walking method has good torque characteristics and can adapt to different ground conditions and material carrying requirements.

The control system precisely regulates the operation of the entire device. The operator sends commands to the control valves of the hydraulic system through buttons, handles, and other operating components on the console, thereby adjusting the flow rate, pressure, and actions of the oil pump, cylinder, and hydraulic motor. Some advanced control systems also have automation functions, which can automatically complete the walking, flipping and other actions of the flipping machine according to preset programs, improving work efficiency and accuracy.

The hydraulic organic fertilizer turning machine converts electrical energy into mechanical energy through a hydraulic system, accurately controls the actions of the turning device and walking device, and achieves efficient and flexible turning operations for organic materials, providing solid equipment support for the high-quality production of organic fertilizers.

Wheel type and track type organic fertilizer turners each have their own characteristics in organic fertilizer production, and there are many differences between them.

From the perspective of walking mode, the wheel type organic fertilizer turning machine relies on the rotation of the wheel to achieve movement. The design of the wheel makes it more flexible to move on flat ground and easy to turn. This allows it to quickly adjust its work position in areas with relatively flat terrain and open fields. The track type stacker, on the other hand, travels through tracks with a large contact area with the ground and low pressure on the ground. It can adapt to various complex terrains, including soft and muddy fields, and is not easily trapped.

In terms of flipping ability, the flipping components of the wheel type flipping machine usually have a high rotational speed, which can quickly flip materials and have a good flipping effect on looser materials, enabling the materials to be fully mixed in a short period of time. The crawler type turning machine has a high turning force and is suitable for handling materials with high packing density and clumping. It can use strong power to turn up deep materials and ensure the uniformity of fermentation.

In terms of equipment stability, the wheel type stacker may experience bumps when encountering uneven ground during high-speed driving or flipping, which may affect the flipping effect and equipment service life. Due to the support and buffering effect of the tracks, the tracked stacker can maintain good stability even on uneven ground, ensuring the continuity and accuracy of the flipping operation.

In terms of maintenance, the disc and transmission components of the disc type stacker are relatively simple, and the maintenance cost is low. Daily maintenance mainly focuses on tire wear inspection and transmission component lubrication. The track structure of the track type stacker is complex, and maintenance work such as adjusting the tension and replacing wear of the track is relatively cumbersome, resulting in high maintenance costs.

In terms of applicable scenarios, the wheel type stacker is suitable for production environments with good site conditions, loose materials, and high requirements for stacking speed. Crawler type flipping machines are more suitable for use in complex terrain, difficult material handling, and high requirements for flipping depth and strength.

There are significant differences between the wheel type and track type organic fertilizer turning machines in terms of walking mode, turning ability, stability, maintenance, and applicable scenarios. Producers should choose equipment reasonably based on actual needs and site conditions to achieve the best organic fertilizer production effect.

The organic fertilizer turning machine exhibits significant efficiency advantages during the fermentation process of fertilizers, greatly accelerating the entire fermentation process.

The traditional fertilizer fermentation method often relies on natural accumulation, which not only takes a long time, but also has uneven fermentation effects. The emergence of organic fertilizer turning machines has completely changed this situation. It has strong flipping ability and can flip a large amount of organic materials in a short period of time. Through the rapid operation of machinery, the materials that were originally stacked together are fully dispersed and mixed, allowing oxygen to penetrate more evenly into the materials.

Oxygen is a crucial element for the survival and reproduction of microorganisms during the fermentation process. The frequent turning operation of the organic fertilizer turning machine creates a favorable aerobic environment for microorganisms, promoting rapid growth and metabolism of microorganisms. This is like pressing the ‘acceleration button’ for the fermentation process, greatly reducing the time required for fermentation. The fermentation process that used to take several months to complete can now be achieved in just a few weeks or even shorter with the help of an organic fertilizer turning machine.

In addition, the efficiency of the organic fertilizer turning machine is also reflected in its stable working performance. It can run continuously according to preset programs and parameters without excessive interference from external environmental factors. Whether facing hot summers or cold winters, it can stably complete the flipping task, ensuring the continuity and stability of the fermentation process.

In large-scale fertilizer production, time is the benefit. The efficient acceleration of the fermentation process by the organic fertilizer turning machine enables enterprises to push their products to the market faster, improving production efficiency and economic benefits. At the same time, rapid fermentation also helps to reduce the potential odor and environmental pollution caused by long-term storage, which can be said to be a win-win situation. With this high efficiency advantage, the organic fertilizer turning machine has become an indispensable and important equipment in modern organic fertilizer fermentation production.

The trough type organic fertilizer turning machine is a key equipment in the production process of organic fertilizers, and its unique working principle provides strong support for the efficient fermentation of organic materials.

The trough type organic fertilizer turning machine is mainly composed of a crane system, a turning system, a transmission system, and a control system. Its work is carried out in a pre built fixed fermentation tank, and the design of the fermentation tank provides a stable space for material fermentation.

The driving system is the key to the movement of the trough type organic fertilizer turning machine along the length direction of the fermentation tank. It is usually composed of components such as tracks, wheels, and drive motors. The driving motor drives the wheels to run smoothly on the track, allowing the entire flipping machine to operate at different positions in the fermentation tank as needed, ensuring comprehensive coverage of the materials in the tank for flipping.

The flipping system is the core part of the equipment. It generally includes one or more sets of flipping tools, which are installed on a rotating shaft. When the device is running, the rotating shaft rotates at high speed under power drive, driving the flipping tool to rotate synchronously. The cutting tool penetrates deep into the material pile, shredding, flipping, and mixing the accumulated organic materials. In this process, the materials that were originally in the lower layer are flipped to the upper layer, and the materials in the upper layer are flipped into the lower layer, achieving full transposition of the materials.

The transmission system is responsible for transferring the energy from the power source to various working components. The power output by the motor is precisely distributed to the wheel drive shaft of the driving system and the rotating shaft of the flipping system through transmission components such as couplings and reducers, ensuring that each component can work together at the set speed and torque.

The control system endows the trough organic fertilizer turning machine with an intelligent “brain”. Operators can precisely set parameters such as equipment operating speed, flipping depth, and operation time through the control panel. Some advanced control systems also have automated programs that can automatically complete a series of flipping actions according to preset instructions, greatly improving production efficiency and operational accuracy.

The trough type organic fertilizer turning machine achieves efficient turning of organic materials in the fermentation tank through the collaborative operation of various systems. This not only creates good ventilation and air permeability conditions for material fermentation, allowing oxygen to fully integrate into the material, promoting the growth and reproduction of aerobic microorganisms, accelerating the maturation rate of the material, but also ensuring uniform material fermentation, improving the quality and production efficiency of organic fertilizers.

In the field of organic fertilizer production, trough and chain organic fertilizer turners are commonly used equipment, but they have significant differences in multiple aspects.

From a structural design perspective, the trough type stacker usually operates in a fixed fermentation tank, and its flipping components move along the length direction of the tank to flip the materials inside the tank. This design ensures stable operation of the equipment and is suitable for large-scale, long-term fermentation operations. The chain type flipping machine drives the flipping components through chain transmission, with a relatively flexible structure that can operate in relatively open areas without the need for specific fermentation tanks.

In terms of homework scope, the trough type stacker is limited to the fermentation tank, and the size of the fermentation tank determines its working space. However, it can fully utilize the tank space and achieve a high material stacking height, making it suitable for handling large amounts of materials. The chain type stacker is not limited by fermentation tanks and can flexibly adjust its operating position according to needs. It can adapt to fermentation sites of different shapes and sizes, and is more suitable for small or irregular sites.

In terms of flipping effect, the trough flipping machine operates in a fixed trough, with relatively stable flipping depth and force, ensuring sufficient mixing and uniform fermentation of materials. The flipping action of a chain type flipping machine is relatively flexible and can quickly flip surface materials, but it may not be as thorough in handling deep materials as a trough type flipping machine.

In terms of operational convenience, the trough type flipping machine is relatively simple to operate, only requiring control of the device’s movement and flipping actions within the trough. But equipment installation and maintenance need to consider the matching of fermentation tanks. The chain stacker is more maneuverable in operation and can transfer the work site at any time, but the transmission components such as chains require more frequent maintenance to ensure normal operation.

In terms of energy consumption, the trough type stacker has relatively low energy consumption due to the fixed working space and relatively stable operation of equipment such as motors. During the operation of the chain stacker, the energy consumption may be slightly higher due to the chain drive and frequent movement.

Both trough type and chain type organic fertilizer turning machines have their own advantages and disadvantages. When choosing, enterprises should comprehensively consider factors such as their own production scale, site conditions, and fermentation process requirements to determine the most suitable equipment and improve the efficiency and quality of organic fertilizer production.