In the agricultural era, people pay more attention to environmental protection, fashion, green and organic. Therefore, in terms of fertilizers, organic fertilizers are mostly used instead of granular fertilizers. There are also many manufacturers of organic fertilizer granulators. At present, it is a kind of environmental protection equipment that is supported by the whole country and even the world, and with the continuous increase and use of organic fertilizers, China has begun to phase out the production and use of chemical fertilizers and compound fertilizers. Organic fertilizer production line to accelerate the development of green organic agriculture, green organic agriculture generation and development of historical inevitability, human since the beginning of history, agricultural production has roughly experienced from primitive agriculture, traditional agriculture, petroleum agriculture to green organic agriculture development stage. Nowadays, the world’s environmental protection, resource recovery and recycling are important topics in the 21st century.

How to use advanced organic fertilizer equipment technology to convert the decomposing organic matter in the increasingly piled up mountains of garbage into treasure, and make efficient organic fertilizer back to nature for use to ensure the quality of human life has become a major problem we are currently facing. The advanced technology and method of converting American waste into efficient organic fertilizer with extremely high social and economic benefits. In short, the environmental protection era of organic fertilizer granulator has come, as people increasingly value the significance of environmental protection, the sales of organic fertilizer granulator equipment in China will continue to rise, which is the welfare of the society and the Gospel of the people. The spring of organic fertilizer granulator is just coming.
Organic fertilizer equipment is developed for ecological and green organic industries. It is suggested to use organic fertilizer equipment to treat chicken manure, reduce fertilization and improve the environment. Applying organic fertilizer in intensive agriculture is the only way to fertilize soil. However, modern farmers no longer like to use traditional agricultural fertilizers. The development of commercial organic fertilizer industry has become a new fertilizer industry in China. Long term application of chemical fertilizers will harden the soil How to solve the problem of soil compaction and improve soil quality,

The complete set of compound fertilizer equipment is mainly made from chicken and pig manure, with a certain amount of phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances added. Rice bran, yeast, and sugar are fermented for a certain period of time as biological bacteria, and mixed fermentation is carried out under the action of sulfuric acid. This organic compound fertilizer can eliminate soil compaction, increase crop yield, and has ripening promoting function. It can be widely used in agricultural production with low application cost and no environmental pollution. Beneficial for improving soil, customer service for soil compaction caused by long-term use of chemical fertilizers due to salt alkali damage. Suitable for crops such as wheat, rice, peanuts, and fruit trees, it improves crop quality and fruit quality, which is beneficial to human health. It is an ideal fertilizer for planting pollution-free green food. This product can also be used as a feed additive for feeding fish, cattle, pigs, etc.

The complete set of compound fertilizer equipment is an equipment for mass production of organic fertilizers. The complete set of compound fertilizer equipment covers the use of organic fertilizer production equipment from organic fertilizer raw material collection to organic fertilizer packaging and sales, such as organic fertilizer raw material stacking, organic fertilizer raw material dehydration, organic fertilizer corrosion, organic fertilizer, organic fertilizer fermentation, raw material drying, organic fertilizer granulation, organic fertilizer packaging, etc.

The complete set of compound fertilizer equipment has low investment, fast effectiveness, and good economic benefits. The layout of the complete equipment process is compact, scientifically reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc., with high product granulation rate. It can produce various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetized fertilizers, etc.). Especially for the granulation of rare earth and ammonium carbonate series compound fertilizers, it fills the domestic gap, and the complete set of compound fertilizer equipment ranks at the leading level in China.

Organic fertilizer equipment manufacturers highlight the automation of equipment. Now the most important thing in the development of science and technology is the full automation of equipment, improve efficiency, promote production and speed up production. Organic fertilizer equipment manufacturers need to consider the characteristics of demand in the entire market when selling. Driven by the industry, step by step to get rid of backward, with a strong strength to serve the public. Although through past efforts, compared with the original equipment strength improved a lot, but these can only represent the past, and can not guarantee that in the face of future challenges and competition can easily cope with, to achieve sustainable development.

In the face of the changing market, we should always keep a clear mind, and carry out systematic reform and innovation on the organic fertilizer production line based on market demand for development, so as to meet the market development trend, expand the application space, and strive for more development opportunities. Only by following this pace of development, continuous learning and continuous reform can we go further and further on the road of development. Whether in order to better serve the society, or in order to more fully show their own value, will maintain a firm development attitude, in the difficult growth of the road forward. Firm belief, unremitting efforts will be able to push the organic fertilizer production line to a new height, so that the overall technical level of the machine industry on a new level, the future will be able to create more miracles and values, it is worth our common expectations. So customers do not have to worry about how to transform organic fertilizer equipment, let us believe that the equipment will have a great breakthrough. In this era of fierce competition, enterprises need to make unremitting efforts to improve themselves and realize humanized intelligence as soon as possible, which is not only the development direction of enterprises but also our common expectations.
Organic fertilizer equipment is the key to the success of chemical fertilizer enterprises and the production of high-quality fertilizer. It helps farmers to realize the development of agricultural cycle. The equipment of bio organic fertilizer production line is used for harmless treatment of agricultural organic wastes. We need more and more organic fertilizer production equipment to help farmers realize the organic transformation of agricultural production and develop green agriculture.

Many organic fertilizer equipment companies develop a certain technology and sales strategy, often on a whim, imagination, think more, do the effect is not ideal. All said that any organic fertilizer equipment price research and development and sales are based on reality, fabrication, out of the market is just empty joy. Conduct a detailed analysis of the market, understand the market demand, and then work out the corresponding development plan. Organic fertilizer production line equipment is to follow such a research and development process, based on this concept of the plan to better meet the requirements of users, put into the market with the fastest speed to conquer the market, sustainable development. Changwei organic fertilizer production equipment design and R & D personnel first work is not in the office to work hard, but to do a lot of research in the market. For example, simple and fashionable organic fertilizer production equipment is the most popular consumer demand.

In addition to unique skills, the equipment itself is also very small, can be operated in any environment, coupled with a simple operation process, organic fertilizer equipment is welcomed by enterprises of different sizes, becoming the highest sales in the industry, the most widely used equipment. Organic fertilizer production equipment needs the spirit of seeking truth from facts, integrating, combining high-tech achievements with actual market demand, improving the overall level of equipment, and complying with market demand, otherwise it will be eliminated by the market one day. As an enterprise, interests are always the pursuit, so for higher interests, faster development, will choose the best, most suitable for their own development of equipment, so if the organic fertilizer equipment can not bring benefits to customers, but the enterprise self-created self-thought can increase sales, that is contrary to the market.
The equipment included in an organic fertilizer production line includes: fermentation tipping machine, pulverizer, blanking machine, horizontal mixer, organic fertilizer granulator, dryer, cooler, screening machine, weighing and packaging machine. This set of organic fertilizer production line can be used to produce granular organic fertilizer and powdered organic fertilizer. For example, the annual output is 10 million tons of organic fertilizer, and the equipment investment of an organic fertilizer production line is about 300000-450000. The annual output of organic fertilizer is 80000-100000 tons, and the equipment investment of organic fertilizer production line is about 150000-200000.

There are many raw materials for the production of small cow and sheep manure organic fertilizer production lines, which can be specifically divided into the following categories: 1. Agricultural waste, such as straw, soybean meal, cotton meal, etc. 2. Animal manure: such as chicken manure, pig manure, cow manure, sheep manure, horse manure, and rabbit manure; 3. Industrial waste: such as vinegar residue, wine residue, sugar residue, cassava residue, furfural residue, etc; 4. Household waste: such as kitchen waste, etc; 5. Urban sludge: such as sewage sludge, river sludge, etc.

The footprint of a small-scale organic fertilizer production line varies depending on the equipment configuration. Simple configurations require a smaller footprint, while complete configurations require a larger footprint. The simplest configuration of equipment covers an area of approximately 300-1000 square meters, and the smallest fermentation site requires 400-2000 square meters. The entire factory area also includes warehouses and expected warehouses, all of which need to be taken into account before site planning. I suggest that when choosing a factory area, it should be as large as possible rather than small. If the site is larger, and the production scale is expanded later, only other equipment needs to be added. If the chosen site is smaller and only suitable for current use, once the scale is expanded later, it will need to be re selected.

The characteristics of the small-scale cow and sheep manure organic fertilizer production line are advanced technology, scientific and reasonable, compact process layout, energy-saving and consumption reduction, stable operation, no three emissions, reliable operation, wide adaptability of raw materials, and convenient maintenance. Organic compound fertilizers, bio organic fertilizers, urban sludge, and organic fertilizers for household waste that are suitable for various ratios have filled the domestic gap and are at the leading level in China. Chicken manure is a promotion project of practical environmental protection technology in the country, rich in organic matter, which can provide the nutrients needed for crop growth and improve soil fertility.

Organic fertilizer granulator enterprises should pursue cost reduction, so that the price of equipment is cheap. The same kind of organic fertilizer equipment products, the model, specifications, quality is the same, but because one of the organic fertilizer granulator products is attractive in price, compared with, customers are more willing to choose cheap organic fertilizer granulator products. Organic fertilizer equipment enterprises should practice strict economy in addition to personnel salaries, bonuses, welfare costs, and all other expenses. Improve production and management methods. Take advantage of new and efficient machinery. Train employees to enhance proficiency. Through these methods to improve the productivity of organic fertilizer production line, reduce costs, enhance competitiveness.

Organic fertilizer granulator product quality reliability, to provide customers with high-quality organic fertilizer equipment products. Quality is divided into organic fertilizer equipment product quality and process quality. Quality organic fertilizer products can win customer loyalty. High quality organic fertilizer granulator products can be set high prices. If customers feel value for money, they are willing to pay for high-quality organic fertilizer equipment products. To establish organic fertilizer equipment product quality standards, establish a total quality management system. Organic fertilizer granulator enterprises should strengthen customer response and win with delivery speed. Time is money. If you work on time, on time delivery or early delivery, it is a competitive advantage. The ability to respond to changes in demand. Change their own products, increase flexibility and the development of new organic fertilizer granulator products. Support organic fertilizer equipment products, with specific organic fertilizer equipment products related standards. The main connotation of changing organic fertilizer granulator equipment and supporting organic fertilizer production equipment products is to achieve product differentiation and win competition.
1、 Improve soil and fertility. After the organic fertilizer is applied to the soil, the organic matter can effectively improve the physical and chemical status and biological characteristics of the soil, ripen the soil, enhance the soil’s ability to maintain and supply fertilizer and buffer, and create good soil conditions for the growth of crops.
2、 Increase output and improve quality. Organic fertilizer is rich in organic matter and various nutrient elements, providing nutrition for crops. After the decomposition of organic fertilizer, it can provide energy and nutrients for soil microbial activities, promote microbial activities, accelerate the decomposition of organic matter, and produce active substances that can promote the growth of crops and improve the quality of agricultural products.

Biogas fertilizer is the residue of crop straw, green grass, and livestock manure produced by microbial fermentation in a biogas digester. Rich in organic matter and essential nutrients. Biogas fermentation is slow, organic matter consumption is low, nitrogen, phosphorus, and potassium losses are minimal, nitrogen recovery rate reaches 95%, and potassium is above 90%. Add about 2Kg of functional bacteria to biogas water for flushing and fertilization as top dressing in dry land; The residue fertilizer should be used as the base fertilizer for paddy fields. If it is used as the dry foundation fertilizer, the soil should be restored after application. After the biogas fertilizer is released from the tank, it should be fermented by microorganisms for about 12 days before use. Mixing tools, weighing equipment, conveying equipment, etc. required for production.

Process flow and operational skills of biogas residue organic fertilizer production line

1. If the moisture content of the biogas residue is above 70%, it can be mixed with the auxiliary materials in a 3:1 weight ratio. Add 1% quicklime and stir, then add the expanded volume of bacterial agent to the biogas residue, stir evenly, and pile it up.

2. The moisture content of the stirred fermented product should be controlled at around 60% (gently grip it into a ball, release it to crack three to five cracks, at least ensuring that water does not drip from between fingers when held hard).

3. Stack the stirred fermentation products, with a height of about 1.2m, a width of about 2m, and an unlimited length.

4. Fermentation takes 24-48 hours, and the temperature can exceed 55 ℃. After heating up, the deodorization effect can be achieved within three days.

5. After 15 to 20 days of fermentation, it can be used as a biological organic fertilizer.

If enterprises want to establish themselves in the economic market in the long term, they must have the core competitiveness of the market, have their own unique organic fertilizer equipment, have independent technical intellectual property rights, and constantly update the technology to follow the development of The Times. The current development of the world is green environmental protection development, green manufacturing is obviously in line with the trend of modern economic development, staff grasp the mainstream of the current development, and vigorously promote green organic fertilizer granulator equipment low energy high return is the first choice for investment, but also to make full use of recyclable resources, in the economy to find a reasonable development path. Organic fertilizer pelleting equipment on the road to the development of a broader international perspective, flexible and diverse forms of operation, the use of all advantageous resources to enhance the influence of the brand, to adopt the structural adjustment of the crusher, to strengthen the core competitiveness of the advantages of characteristic technology in the market, and constantly open up domestic and foreign markets, to promote the organic fertilizer pelleting machine to maintain rapid and stable growth.

Further improve the precision of accessories, the efficiency of equipment, on the basis of automation, intelligence and networking, gradually develop to a strong, enhance the ability of independent innovation, improve the comprehensive competitiveness of compound fertilizer equipment, adhere to the green innovation avenue. With the rapid development of society, the high efficiency and low energy consumption of organic fertilizer granulation equipment meet people’s requirements, people’s demand for the organic fertilizer equipment continues to increase, and it has achieved good economic and social benefits. In order to prevent too much material from being added to the equipment to affect its working performance, it is crucial to reasonably control the feed amount in the production process of the organic fertilizer production line.
Small and medium-sized powdered organic fertilizer production lines have low energy consumption, small footprint, no odor in the operating environment, zero pollution, good ventilation, and only 1-2 days for deodorization. The organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resourceful and industrialized treatment, low energy consumption, and stable product quality.

Sheep manure is a good raw material for organic fertilizer processing, and it contains high nutrient content and properties for crops and soil: sheep manure contains 65.5% water, 31.4% organic matter, 0.65% nitrogen, 0.47% phosphorus, and 0.23% potassium. Sheep manure has a fine and dry texture, rich in nutrients, and is a type of “hot fertilizer”. It is often mixed and piled up with pig and cow manure with high moisture content to improve the quality of pig and cow manure.

Fermentation granulation process of sheep manure organic fertilizer production line:

1. Mix sheep manure with an appropriate amount of straw powder, and the amount to be added depends on the moisture content of the sheep manure. Generally, fermentation requires a moisture content of 45%, which means kneading it into a ball with your hands, seeing water between your fingers, but not dripping. Release your hand and dissolve it immediately. Then add corn flour and bacterial strains. The function of corn flour is to increase sugar content for bacterial fermentation, allowing multi-dimensional complex enzyme bacteria to quickly gain an advantage.

2. Add the prepared mixture to the organic fertilizer mixer for stirring, making sure to mix evenly, thoroughly, and without leaving any clumps.

3. The mixed ingredients are stacked into long strips with a width of 1.5-2 meters and a height of 0.8-1 meters, and flipped with an organic fertilizer flipper every 2 days.

4. Piling takes 2 days to heat up, 4 days to have no odor, 7 days to loosen, 9 days to become fragrant, and 10 days to become fertilizer. On the second day of stacking, the temperature can reach 60 ℃ -80 ℃, killing diseases and pests such as Escherichia coli and insect eggs; On the fourth day, the odor of sheep manure was eliminated; On the 7th day, the compost became loose and dry, covered with white mycelium; On the 9th day, it emits a fragrance of koji; On the 10th day, the bacterial fertilizer will ferment and mature;

5. After slightly drying, it can be crushed by a semi wet material crusher, granulated by an organic fertilizer granulator, dried and dehydrated by a dryer, and then screened by a screening machine. The finished organic fertilizer is ready and can be packaged and stored

As one of the relatively large poultry industries in China, the utilization value of sheep manure is constantly being applied to crops, and the production of organic fertilizer is constantly increasing every year.

Animal manure is a relatively high-quality organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.085%. Livestock and poultry manure must undergo maturation with a composting agent before application, to inactivate and deodorize parasites and their eggs, as well as infectious pathogens present in livestock and poultry manure, through the process of maturation.

The process flow of the organic inorganic compound fertilizer production line: Fermented biomass is added with nitrogen, phosphorus, and potassium – the total nutrient content is not less than 25%, and organic inorganic compound fertilizer can be produced. The materials are prepared in proportion, and after being fully mixed, they are uniformly and continuously fed into the granulator by a belt conveyor for granulation. The finished particles enter the granulator for rounding and shaping, and then are dried at low temperature and high air volume (≤ 65 ℃) by a dryer before cooling, screening The finished particles are coated by a coating machine (with brightening agent and anti caking agent added), transported by a belt conveyor to the finished material warehouse, measured by a computer automatic quantitative packaging system, packaged into 40-50kg/bag finished products, stacked and stored, and finally made into round fertilizer particles. The material transportation between various equipment in the entire production process is configured with a belt conveyor and a herringbone belt according to the equipment configuration requirements, to prevent material return during the material transportation process, Adopting a groove structure to prevent material slipping.

The equipment configuration of the organic inorganic compound fertilizer production line can be selected according to its own investment situation. It can be used for granular fertilizer and powder fertilizer. Equipment selection: If you want to reduce investment costs, you can choose small-scale equipment configurations such as fermentation flippers, crushers, mixers, granulators, screening machines, packaging machines, etc. Wait until the time is ripe to expand the investment scale in the future. The main process of organic fertilizer fermentation equipment is to mix organic solid waste with a moisture content of less than 60%, auxiliary materials (such as plant straw), microbial fermentation agents, etc. evenly, and through continuous aerobic fermentation in a pool, make it fully decomposed, sterilized, deodorized, and dehydrated. The moisture content of the decomposed material is generally within the range of 30-35%. After screening and magnetic separation, it can be directly used for granulation to produce spherical organic fertilizer, or further dried to produce powdered organic fertilizer.