fertilizer production line – Page 10

Windrow compost turning machines offer a standardized, complete process for recycling chicken manure

Written by fertilizer production line on October 29th, 2025. Leave a comment

Chicken manure, a common waste product in the livestock industry, is rich in nitrogen, phosphorus, potassium, and organic matter. However, its direct use without treatment can easily cause soil contamination and crop burn. The windrow compost turning machine uses a scientific processing process to transform chicken manure into high-quality organic fertilizer, effectively recycling pollutants.

The first step is raw material pretreatment. Fresh chicken manure has a moisture content of approximately 60%-70% and a low carbon-nitrogen ratio. Straw, sawdust, and other auxiliary materials are added proportionally to adjust the carbon-nitrogen ratio to 25-30:1, and the humidity is controlled at 55%-65% to create a suitable environment for aerobic microbial fermentation. After mixing, a loose pile is formed.

The second step is pile construction and initial fermentation. The mixed material is piled into a long, 3-5 meter wide and 1-1.5 meter high pile. The windrow compost turning machine, with its crawler tracks, can operate directly on the soft pile, avoiding sinking. After the equipment is started, the turning gears penetrate deep into the pile, thoroughly mixing the bottom and top layers. Air is introduced simultaneously, promoting the growth of aerobic microorganisms and rapidly raising the pile temperature to above 55°C.

The third step is continuous turning and temperature control. During the fermentation period, the compost turner operates at a set frequency: once daily in the early stages and every other day in the later stages. This turning process not only replenishes oxygen and removes fermentation waste gases, but also stabilizes the pile temperature at 55-65°C. This temperature effectively kills harmful substances such as E. coli and roundworm eggs in the chicken manure, while also accelerating the decomposition and conversion of organic matter.

The entire processing cycle takes approximately 25-35 days. After being processed by the windrow compost turner, the chicken manure is transformed from sticky, foul-smelling waste into a loose, odorless, and mature material. It can then be crushed and screened to produce organic fertilizer.

Windrow compost turning machine: Efficient equipment for converting livestock manure into organic fertilizer

Written by fertilizer production line on October 29th, 2025. Leave a comment

In the resource utilization of livestock and poultry waste, windrow compost turning machines, with their flexible and efficient operation, have become a core piece of equipment for converting livestock manure into organic fertilizer. Through mechanized turning and plowing, they accelerate manure composting and fermentation, transforming livestock pollutants into high-quality organic fertilizer, addressing environmental challenges while also promoting resource recycling.

The core advantage of windrow compost turning machines lies in their adaptability. Their crawler-type design allows for free movement in muddy composting areas. The large ground contact area and low pressure prevent them from sinking into the manure pile, making them suitable for various sizes of fermentation workshops or open-air sites. Equipped with a hydraulically driven turning gear shaft, the equipment can reach a turning depth of 0.8-1.5 meters, thoroughly mixing the bottom layer of manure with the surface material, breaking up compacted materials and ensuring uniform fermentation.

In the livestock manure processing process, windrow compost turners play a key role in promoting fermentation. First, livestock manure is mixed with supplementary materials such as straw and sawdust in appropriate proportions, adjusting the carbon-nitrogen ratio to 25-30:1 and the humidity to 55%-65% to create optimal conditions for microbial fermentation.

Subsequently, a compost turning machine regularly turns the pile, introducing sufficient oxygen to support aerobic microbial activity and rapidly dissipating the heat generated by fermentation, keeping the pile temperature between 55-65°C. This temperature range effectively kills pathogens, insect eggs, and weed seeds in the manure, preparing the compost for subsequent operation in the fertilizer granulator.

This equipment boasts high efficiency and a high degree of automation. By setting the turning frequency and path, continuous operation is achieved, reducing labor input.

Flat die granulators: Common failures and solutions

Written by fertilizer production line on October 29th, 2025. Leave a comment

Poor pellet formation is a common problem with flat die granulators. Improper material moisture is the primary cause. Excessively high moisture content can cause the material to stick together, making it difficult to form; while excessively low moisture content can lead to a lack of cohesiveness and loose pellets. Die wear can also cause forming problems, resulting in irregular die holes and poor pellet quality. Insufficient roller pressure can also prevent the material from being fully extruded. Solutions include strictly controlling material moisture content to maintain it within the appropriate range; regularly inspecting and replacing severely worn dies; and adjusting roller pressure to ensure uniform and adequate pressure.

Abnormal equipment noise is often caused by multiple factors. Bearing damage is a common cause, producing abnormal noise during operation. Loose components, such as loose screws and connectors, are also important, as they can generate vibration and noise during operation. Gear wear can also increase noise, as worn gears mesh poorly. If these problems occur, promptly inspect the bearings, tighten loose components, and replace damaged gears as necessary to reduce noise and ensure proper operation.

Routine maintenance is crucial to minimizing flat die granulator failures. Regularly check the wear of equipment components, such as rollers, dies, and bearings, and replace wearing parts promptly. Keep the flat die granulator clean to prevent residual material from corroding the equipment. Lubricate the equipment regularly to reduce friction between components. These routine maintenance measures can effectively reduce the incidence of equipment failures, extend equipment life, and improve production efficiency.

Efficient production in the organic fertilizer industry

Written by fertilizer production line on October 29th, 2025. Leave a comment

The organic fertilizer industry is experiencing rapid growth. With the growing adoption of green agricultural development, market demand for organic fertilizer continues to grow, driving both innovations in raw material processing and the upgrading of production technologies.

Granulation is a key step in the organic fertilizer production process, directly impacting the product’s granule shape and application efficiency. Flat die granulators play a crucial role in this process. These machines extrude fermented and decomposed organic materials into uniform, solid granules, facilitating transportation and storage while also facilitating mechanized fertilization.

The advantages of flat die granulators lie in their adaptability, ability to process a wide range of organic materials, and relatively relaxed requirements for raw material moisture content. This relatively simple structure and easy operation and maintenance make them widely used by small and medium-sized organic fertilizer manufacturers. Flat die granulators offer a high granulation rate and moderate granule strength, helping to reduce dust issues during use.

Currently, the organic fertilizer industry is moving towards scale and standardization. Technological advances in production equipment, particularly the continuous optimization of the granulation process, have provided strong support for improving product quality and production efficiency. With the iteration of technology, organic fertilizer production in the future will be more efficient and energy-saving, contributing more to sustainable agriculture.

Turning Chicken Manure into Gold: Innovative Organic Fertilizer Method

Written by fertilizer production line on October 28th, 2025. Leave a comment

Background: Soil Challenges in Modern Agriculture

Modern agriculture’s over-reliance on chemical fertilizers has created serious challenges for global soil quality, with issues like soil compaction, organic matter depletion, and microbial community imbalances increasingly threatening crop yields and food security. However, innovative organic fertilizer technology offers a sustainable solution through advanced processing equipment.

The transformation begins with efficient composting using a large wheel compost turner or wheel compost turner that aerates organic materials to accelerate decomposition. This critical first step in the organic fertilizer production line ensures proper fermentation of raw materials.

The granulation phase employs specialized equipment like the rotary drum granulator, drum granulator, and fertilizer roller press machine to transform composted material into uniform granules. These various fertilizer granulator technologies, particularly the versatile organic fertilizer granulator, create slow-release nutrients that rebuild soil structure while restoring vital organic matter and supporting beneficial microbial life.

Innovative Solution: Chicken Manure Organic Fertilizer Method

This invention provides a simple and efficient method for preparing organic fertilizer from chicken manure, converting agricultural waste into high-quality organic fertilizer through scientific fermentation processes.

Core Formula (per 1 ton of finished product)

Chicken manure: 1.8-2.0 tons
Straw powder/leaf powder: 0.3-0.5 tons
Corn meal: 2.5-4 kg
Quick-fermenting agent: 1-1.2 kg

Preparation Process

Stage 1: Chicken Manure Pretreatment

Fresh chicken manure is piled in fermentation tanks with appropriate fermenting agents, covered with agricultural film for initial fermentation lasting 10-20 days. This step effectively eliminates harmful microorganisms and initiates organic matter transformation.

Stage 2: Mixing and Composting

Deep-fermented chicken manure is mixed with supplementary materials in proportion, with moisture content controlled at 40-45%. The mixture is formed into windrows 1.5-2 meters wide and 0.3-0.4 meters high, covered with straw mats for aerobic fermentation.

Stage 3: High-Temperature Fermentation

The compost temperature rises to 50°C within 24 hours and reaches 60-70°C within 48 hours. This high temperature effectively eliminates pathogens, insect eggs, and weed seeds. The fermentation period is 6 days in spring/summer and 7 days in winter.

Stage 4: Post-treatment

When white hyphae appear on the fertilizer surface, fermentation is complete. The fertilizer is air-dried and screened to obtain the final organic fertilizer product.

Technical Advantages and Global Significance

This method offers the following outstanding advantages:

Simple Process: Easy operation suitable for farms worldwide
Low Cost: Utilizes agricultural waste to reduce production costs
Environmentally Friendly: Effectively treats livestock manure, reducing environmental pollution
Soil Improvement: Increases soil organic matter and improves soil structure
Growth Promotion: Provides comprehensive nutrition for crops and improves agricultural product quality

Application Prospects

This innovative approach to chicken manure processing is particularly suitable for small farms in developing countries, offering a complete organic fertilizer production line solution that addresses both livestock manure pollution and quality fertilizer production. The system typically begins with a large wheel compost turner (also known as wheel compost turner) for efficient decomposition, followed by versatile granulation options including the double roller press granulator, organic fertilizer granulator, or rotary drum granulator to transform waste into valuable agricultural inputs.

The core granulation technology offers multiple equipment choices to suit different farm needs. The fertilizer roller press machine (also referred to as double roller granulator) provides a dry granulation method, while the drum granulator utilizes the drum granulation process for moist materials. These various fertilizer granulator options enable farmers to select the most appropriate technology for their specific conditions and production requirements.

While distinct from the more industrial npk production line and its complex npk production process involving specialized npk fertilizer granulator equipment, this organic approach achieves similar quality outcomes through simpler means. Through this circular economy model, we can not only turn waste into treasure but also contribute significantly to global food security, ecological environmental protection, and sustainable agricultural development.

Disc Granulator: Why Is It Preferred?

Written by fertilizer production line on October 28th, 2025. Leave a comment

In modern fertilizer production, the disc granulator stands as a master craftsman, becoming the preferred equipment for numerous enterprises within the NPK manufacturing process. While the rotary drum granulator offers an alternative approach, the disc granulator’s unique design philosophy and exceptional performance for creating uniform fertilizer granules make it indispensable. For materials requiring fertilizer compaction, the fertilizer compactor and roller press granulator production line provide specialized solutions for fertilizer granules compaction. A reputable fertilizer machine manufacturer typically integrates both technologies into a comprehensive NPK fertilizer production line, ensuring optimal equipment selection for each production stage. This sophisticated fertilizer production machine ecosystem, whether utilizing a drum granulator or specialized fertilizer compaction machine, contains profound engineering wisdom that transforms powder materials into valuable agricultural nutrients through precise mechanical design and controlled agglomeration processes.

Precision Structure: Every Component Is Indispensable

Core Granulation Disc

As the heart of the equipment, the granulation disc is welded from high-quality steel plates with wear-resistant lining on the inner wall, ensuring long-term stable operation. With diameters ranging from 1-5 meters, depths of 0.3-1.5 meters, and adjustable inclination angles between 30°-60°, it meets diverse production requirements.

Precision Transmission System

The transmission device, composed of motor, reducer, and pulley, ensures the granulation disc rotates steadily at 5-30 rpm. This precise power system is key to ensuring uniform particle quality.

Intelligent Control System

Equipped with advanced feeding devices and water spray systems, it achieves uniform material feeding through screw feeders or belt feeders, combined with precise water spraying to ensure optimal material moisture content.

Component	Technical Parameters	Features
Granulation Disc	Diameter 1-5m, Inclination 30°-60°	Core working part with wear-resistant lining
Transmission System	Rotation Speed 5-30 rpm	Ensures stable operation and uniform particles
Frame Structure	Steel Section Welding	Provides stable support and equipment stability

Outstanding Advantages: Redefining Granulation Standards

Excellent Pelletizing Effect

Particle sphericity exceeds 80%, smooth surface, high uniformity, and excellent strength

Easy and Flexible Operation

Simple and intuitive structure, precise control through speed and angle adjustment

Wide Adaptability

Processes various materials, from powders to viscous materials with perfect results

Energy Efficient Operation

Lower energy consumption compared to other equipment, more competitive operating costs

Particularly noteworthy is the remarkable flexibility disc granulators demonstrate when processing different materials. Whether dealing with fine powders or somewhat viscous raw materials, they can achieve optimal granulation results through precise adjustment of process parameters. This powerful adaptability ensures excellent performance in varying production environments.

Production Efficiency: Driving Force of Continuous Innovation

Disc granulators employ continuous production methods with hourly outputs ranging from several tons to dozens of tons, fully meeting production needs of different scales. Their efficient operation and stable product quality make them indispensable key equipment in modern fertilizer production lines. Meanwhile, the modular design concept makes equipment maintenance more convenient, significantly improving overall operational efficiency.

The disc granulator represents not only an outstanding example of mechanical engineering technology but also the perfect embodiment of modern production process wisdom. From precise component design to intelligent operating systems, from excellent pelletizing effects to efficient operational performance, every detail demonstrates the sophistication and innovation of engineering technology. As global fertilizer production continues to pursue efficiency, energy conservation, and environmental protection, disc granulators are consistently providing strong technical support for global agricultural production with their exceptional performance and reliable quality.

A brief discussion on the key role of extrusion in the organic fertilizer industry

Written by fertilizer production line on October 28th, 2025. Leave a comment

In organic fertilizer production lines, there’s a seemingly simple yet crucial process: extrusion granulation. It transforms loose, uneven powdered organic raw materials into uniform, solid granules. This isn’t just a change in form; it’s a crucial step in improving the quality and modernizing the development of organic fertilizer.

Although rich in nutrients, unprocessed powdered organic fertilizer faces numerous challenges in practical application. First, its low density and bulk increase storage and transportation costs. Second, during application, powdered fertilizer is easily dispersed by the wind, resulting in fertilizer loss and environmental pollution. Extrusion technology specifically addresses these issues.

The extrusion process applies tremendous pressure to a fertilizer granulator, forcing the fine fertilizer powder through a specialized die, where it is squeezed into uniform, high-density, and strong granules.

The widespread adoption of extrusion granulation technology marks a significant shift in the organic fertilizer industry from extensive to refined, and from traditional to modern. This enables the standardization and commercialization of organic fertilizer products, shedding their image as “earth-based fertilizer” and making them more readily accepted and trusted by large-scale farms and specialized agricultural practitioners.

In short, these tiny fertilizer pellets embody not only rich organic matter but also the wisdom of modern processing technology. Extrusion molding, as a core component, continues to provide solid technical support for improving quality, increasing efficiency, and promoting green development in the organic fertilizer industry.

Small pellets, big impact: The evolution of organic fertilizer through granulation

Written by fertilizer production line on October 28th, 2025. Leave a comment

In organic fertilizer production, granulation is more than just a cosmetic enhancement. Its primary purpose lies in practicality. Powdered organic fertilizers have a low density and are bulky, taking up a lot of space during storage and transportation. They are also prone to generating dust, leading to nutrient loss and environmental pollution. Granulation compacts the material, significantly reducing its volume, making long-distance transportation and economical storage possible.

More importantly, granulation profoundly impacts the ease and efficiency of fertilization. Uniform granules facilitate mechanized spreading, adapting to the operational needs of modern large-scale farms. Furthermore, their compact structure regulates the release rate of nutrients into the soil, preventing rapid decomposition and providing a more stable and long-lasting nutritional supply for crops.

So, how are various agricultural and forestry wastes transformed into uniform granules? Currently, mainstream granulation processes, such as disc granulators and double roller press granulators, each have their own advantages.

The advancement of granulation technology, from dusty powder fertilizer to uniform, uniform granules, is a significant step toward the modernization and standardization of traditional organic fertilizers. It has transformed organic fertilizer from a traditional “homegrown” method into a standardized commodity that can be integrated into modern agricultural production systems. These tiny granules embody the industry’s unwavering pursuit of efficiency, environmental protection, and practicality.

The “Competition” between large wheel compost turners and traditional compost turning equipment

Written by fertilizer production line on October 28th, 2025. Leave a comment

In the field of organic waste treatment, compost turning equipment is a critical tool. The emergence of large wheel compost turning machines has disrupted the traditional compost turning system, creating a fierce competition with it.

Traditional trough compost turning machines typically require the construction of fixed fermentation tanks, which not only limits the equipment’s flexibility but also takes up a significant amount of site space. For example, a small organic waste treatment project with a daily processing capacity of 10 tons would require the construction of at least two fermentation tanks, each 10 meters long and 3 meters wide. Including the spacing between the tanks and the operating space, the total area required is approximately 100 square meters.

Large wheel compost turning machines, on the other hand, have relatively low site requirements. Without the need for fixed fermentation tanks, they can operate in more open areas. To process the same 10 tons of organic waste, a large wheel compost turning machine may only require approximately 60 square meters of site space, significantly saving space.

Traditional compost turning equipment has a relatively limited turning range, typically 5-10 meters wide and 1-1.5 meters deep. Large-wheel compost turning machines, on the other hand, can reach widths of up to 30 meters and depths of 1.5-3 meters, enabling them to cover a wider area and greater depths.

Conventional equipment can have blind spots, resulting in incomplete fermentation of some materials. Large wheel compost turning machines, through symmetrical turning and a speed-adjustable, shifting trolley, achieve seamless turning, ensuring more even mixing and more complete fermentation.

Disc granulator: An efficient “Pellet Former” in fertilizer production

Written by fertilizer production line on October 28th, 2025. Leave a comment

In fertilizer granulation production, disc granulators, with their simple structure and easy operation, have become a common tool for small and medium-sized fertilizer companies. They are particularly widely used in granulating compound and organic fertilizer raw materials.

In terms of its core structure, a disc granulator primarily consists of an inclined disc, a transmission system, a distributor, a spray system, and a frame. The disc’s tilt angle and rotational speed are key parameters. Typically, the tilt angle is controlled between 15° and 30°, and the rotational speed is maintained between 15 and 30 rpm. By adjusting these two parameters, fertilizer raw materials of varying moisture and particle size can be accommodated. The transmission system often utilizes a gear reduction design to ensure smooth disc operation and prevent uneven particle size due to speed fluctuations.

During operation, the mixed fertilizer raw materials are evenly delivered by the distributor into the rotating disc. As the disc rotates, the raw materials roll along the inner wall of the disc under the combined effects of centrifugal force, gravity, and friction. At this point, the spray device precisely applies the binder, gradually agglomerating the raw materials into small particles. As the particles continue to roll, they absorb the raw materials and grow larger. Once they reach the desired particle size, they overflow from the edge of the disc and enter the subsequent stages.

This disc granulator offers advantages in highly uniform granulation, low energy consumption, and low maintenance costs; only regular inspections of the disc wear and lubrication of the transmission components are required.