Building an organic fertilizer production line on a pig farm to produce pig manure organic fertilizer

Organic fertilizer refers to a type of fertilizer containing organic matter, which can not only provide various organic and inorganic nutrients for crops, but also fertilize the soil. It is rich in a lot of beneficial substances, including: a variety of organic acids, peptides and rich nutrients including nitrogen, phosphorus and potassium, and is a fertilizer for green food production.

The process of pig manure processing organic fertilizer is to first mix fresh pig manure with plant straw, adjust the moisture to about 55%, and use a fermentation turning machine to stir evenly to start fermentation. The fermentation period is about 20 days. The pig manure is dark brown, and then the material is poured into the forklift silo with a forklift, and the silo transports the raw material into the pulverizer, uses the organic fertilizer granulator machine to make granules, and sieves the impurities through the drum screener, and finally uses automatic packaging. The whole process of pig manure organic fertilizer processing is completed by machine packaging into bags.

Small pig manure organic fertilizer equipment configuration: The configuration of small pig manure organic fertilizer equipment only needs a pulverizer, a mixer, a granulator(disc granulator machine,rotary drum granulator etc), a screening machine and a packaging machine to complete the production. The configuration of small organic fertilizer equipment belongs to the low-medium configuration. Whether it is capital investment or personnel configuration, small organic fertilizer equipment is generally acceptable to ordinary processors, and the quality of organic fertilizer equipment configuration directly affects the level of benefits. Therefore, when we choose small organic fertilizer equipment, we must not blindly choose. We must choose a good small organic fertilizer production line configuration.

The pig manure processing organic fertilizer equipment has a reasonable design and stable operation. It can well treat the fresh pig manure harmlessly and meet the organic fertilizer standard. The finished pig manure organic fertilizer is rich in a variety of organic microorganisms and can Provide nutrients to crops and improve soil quality.

Equipment Usage and Characteristics of Straw Organic Fertilizer Tracked Flipper

The main source of raw materials for straw organic fertilizer is extensive and readily available. Crop residues such as corn, wheat, vegetables, fruit trees, tea, and livestock manure can all be used as raw materials. It can be applied to various economic crops and crop cultivation. For example, economic crops such as fruits, vegetables, tea, as well as various non agricultural crops such as rice and corn. It can also be used as a cultivation soil for flower breeding, and so on.

The working principle of the crawler type tipping machine: The bio organic fertilizer tipping machine is a green, environmentally friendly, and soil improving bio organic fertilizer made from pollutants such as poultry manure, agricultural waste, sugar factory filter mud, sludge, and household waste through the principle of aerobic fermentation. It can achieve one day heating, 3-5 days deodorization, sterilization, and seven days of composting, which is faster and more efficient than using other mechanical fermentation methods. According to customer requirements, some auxiliary facilities can also be added, such as automatic sprinkling devices.

The crawler type tipping machine is equipped with rollers and knife shaped teeth, mainly used for flat stacking fermentation. It has dual functions of flipping and crushing. It can evenly stir materials and bacterial strains such as fecal base materials and sludge, and effectively crush the plate lumps in the fermented materials. It is an essential specialized tool in fertilizer production operations.

The purpose and characteristics of the crawler type tipping machine equipment:

1. The ground walking stacker is more suitable for the production of biological fertilizers in ground strip fermentation factories. Its mechanical equipment has obvious advantages such as low investment, low energy consumption, fast fertilizer production, and large output. The main feature is that it saves a lot of civil engineering and manpower and material engineering, making the scalability of fertilizer production scale more arbitrary.

2. A specially developed equipment for the production of organic fertilizer and bio organic fertilizer through the stack fermentation process. This device is an automatic walking device and is an ideal device for using modern technology to convert agricultural waste, poultry manure, and organic household waste into high-quality bio organic fertilizer.

3. This machine is designed to travel on tracks, effectively preventing slipping. It can turn around and turn in place, making it easy to operate and with a small turning radius.

The working principle and fermentation advantages of organic fertilizer tank tipping machine

The slot type compost tipping machine is one of the main supporting fermentation equipment for organic fertilizers, suitable for slot type fermentation; It is the core organic fertilizer equipment for industrial harmless treatment of animal husbandry, urban garbage, and urban sewage sludge. This machine is designed with a reasonable structure, high efficiency, low energy consumption, high automation level, convenient use, low cost, and widely used. It is a highly efficient flipping and stirring machine that is popular among users.

Tank type fermentation equipment mainly refers to tank type tipping machines. The slot tipping machine is a type of tipping equipment that is matched with a fermentation tank. There are tracks installed on the top of both sides of the fermentation tank, and the tipping machine can run back and forth on the tracks. The general configuration of a slot type tipping machine is one machine with multiple slots, and the transfer of the tipping machine between fermentation tanks can be achieved through a transfer machine. The slot type tipping machine is mainly composed of a frame, tipping device, walking mechanism, cable drum device, electric control system, etc., mainly driven by electricity. The tank fermentation system has the advantages of small footprint, high composting depth (0.8-2.5 m), fast heating, and large processing capacity.

The tank fermentation process can maintain and ensure the formation of an alternating state of medium temperature high temperature medium temperature high temperature, effectively shortening the fermentation cycle. A device for adding bacterial strains is installed on the flipping machine, which can evenly and proportionally spray during the fermentation process. At the same time, ventilation pipes can be laid at the bottom of the groove to increase ventilation capacity. There are also devices that use electricity, without exhaust pollution, and can effectively control odor and water seepage. The slot tipping machine is suitable for precision and large-scale production, which is conducive to production management and cost control.

The slot type compost tipping machine is a tipping equipment that operates on pre laid tracks. Therefore, the slot type tipping machine must be used as a fermentation tank, and the fermentation tank must be laid with tracks. It is mainly used for the fermentation and composting of livestock and poultry manure, sludge waste, biogas residue cake, and organic waste. It is mainly used for the composting and fermentation of manure in organic fertilizer production plants, compound fertilizer plants, garbage sludge plants, horticultural farms, and mushroom plantations, as well as various breeding farms. The slot type tipping machine can be improved in terms of walking safety, reliability of the tipping system, adaptability to compost materials, and automation of operation. The flipping machine that produces products with high efficiency, stable and reliable operation, durability, and even flipping is highly praised by the market.

The technological process of using organic fertilizer granulator to produce fertilizer

With the rapid development of livestock and poultry farming, the intensive and centralized livestock and poultry manure produced by animal husbandry is too large in some areas, which cannot be absorbed by traditional fertilization treatment methods. On the other hand, due to the rapid development of the chemical fertilizer industry, people use a large amount of chemical fertilizers, which makes the amount of organic manure idle, and the basic soil nutrients show a gradual downward trend in some places.

In order to improve the utilization value of livestock and poultry breeding waste and reduce the environmental pollution caused by traditional treatment methods, it is necessary to increase the application of organic fertilizer technology. At present, the process of producing organic fertilizer from livestock and poultry breeding waste mainly includes the use of organic fertilizer granulator machine to granulate after fermentation, to make powdered products after fermentation, and to add microbial inoculants to make bio-organic fertilizer.

The processing flow of livestock and poultry manure organic fertilizer production line: raw material treatment → harmless treatment → mixed ingredients → granulation → cooling and screening → metering and sealing → finished product storage.

For example, the production process of chicken manure organic fertilizer production line is as follows: organic fertilizer raw materials (animal manure, domestic waste, dead branches, rotten leaves, biogas residue, waste bacteria, etc.) are fermented and then enter the semi-wet material pulverizer for pulverization, and then add nitrogen, phosphorus and potassium. and other elements to make the contained mineral elements meet the required standards, and then a mixer is used for mixing, and then enters the granulator (drum granulator, disc granulator machine, new organic fertilizer granulator, etc.) Dried, sieved through a sieving machine, qualified products are packaged, and unqualified products are returned to the granulator for granulation.

The use of livestock and poultry waste to produce organic fertilizer has a broad market prospect and outstanding ecological benefits, which is an important development trend of livestock and poultry waste treatment in the future.

The working principle and advantages of the straw organic fertilizer chain crusher

The organic nutrient content in straw organic fertilizer is rich, and there is a large and abundant amount of probiotic microorganisms, which can provide high-quality organic and humus nutrients for crop growth environment soil. At the same time, numerous beneficial bacteria and soil nutrients accelerate the decomposition, thereby achieving the rapid release of N, P, K and other various nutrients, and improving the comprehensive nutrient utilization of organic fertilizers. In this way, the quick effect of organic fertilizer on crops and the long-term effect of organic fertilizer on crops are achieved. We have to say that straw organic fertilizer plays a significant role in improving the soil environment and supplementing nutrients, and is an environmentally friendly organic fertilizer.

The straw organic fertilizer chain crusher uses high-strength wear-resistant hard alloy chain plates with synchronous rotation speed during the crushing process. The inlet and outlet design is reasonable, and the crushed materials are uniform, not easy to stick to the wall, and easy to clean. The crusher adopts the latest technology, selects high-quality steel, and carries out system optimization design, resulting in a large output and high reliability.

The straw organic fertilizer chain crusher has the characteristics of reasonable structure, fast feeding, stable performance, and strong impact resistance. It can be widely used to crush fibers such as leaves, bagasse, crushed bamboo, wood chips, waste paper, as well as hard materials such as broken bricks, tiles, crushed stones, and coal slag, without affecting the crushing effect on soft and hard materials.

The straw organic fertilizer chain crusher is specially designed for the crushing of organic fertilizers and compound fertilizers. After entering the crusher through the feeding port, the materials are rotated and crushed into materials that can pass through radial gaps through multiple layers at high speed, and discharged through the discharge port. The inner wall is made of rubber or stainless steel (according to customer needs) to achieve a smooth surface and easy cleaning, which changes the phenomenon of rough, easy to accumulate powder, and difficult to clean on the inner wall of ordinary crushers, making food, drug, chemical and other production more in line with national standards and meeting GMP hygiene requirements.

Equipment Structure and ZOA of Organic Fertilizer Production Granulator

Commonly used granulation equipment for organic fertilizers are: disc granulator machine, wet granulator, roller extrusion granulator, flat die granulator, ring film granulator, and drum granulation. How does the granulator work and what structures are included?

The organic fertilizer granulator machine adopts high-speed rotation, and the material is turned over at a high speed with the barrel, so that the powder adheres under the high-speed movement, and continuously realizes the processes of mixing, granulation, spheroidization, and densification in the interior, so as to achieve the purpose of granulation.

1. Bracket part: The whole power part of the car body is supported by the bracket, and the force is large. Therefore, the support wheel frame part of the machine is recycled with medium carbon steel plate and channel steel welding, and has passed strict quality control and special Process requirements, to achieve the purpose of using the machine.

2. Transmission part: The transmission part of the whole granulator is superior to the important parts of the whole body. The transmission frame is welded by high-quality channel steel and has passed the strict quality requirements. The main electrical concepts and reducers installed on the transmission frame are all domestically produced products with reliable quality. The electrical concept starts the drive of the pulley, the V-belt and the reducer to the main shaft, so that the main material of the main shaft, the transmission reducer, and the recycled nylon anti-corrosion coupling are bitten and driven.

3. Big gear: It is firmly placed on the body, and the gear teeth are used to read the things on the head face to face. The recycled high-tech wear-resistant materials make the machine last longer.

4. Tape: Firmly support the whole body on both sides of the body.

5. Body part: The most important part of the whole granulator is the body part. The recycled quality medium carbon steel plate is welded, built-in special rubber lining or acid-resistant stainless steel lining, which realizes automatic scar removal, tumor removal, and elimination of traditional scraper devices. And through strict quality control and special process requirements, the purpose of this machine is achieved.

Equipment and process for producing powdered organic fertilizer from cow manure production line

In recent years, the livestock and poultry breeding industry has developed rapidly and gradually formed a series of specialized production. At the same time, it has also brought a series of environmental problems. The livestock and poultry manure produced by large-scale farms, coupled with the flushing water from intensive production, results in a large amount of wastewater discharge. If discharged on site without treatment, serious non-point source pollution will form around the city. Dealing with farm manure well is a requirement to ensure a reasonable environment for the farm, as well as a legal and regulatory requirement to avoid polluting the surrounding environment and causing public hazards. At the same time, reasonable utilization of manure can also generate certain economic benefits by turning waste into treasure.

The  producing powdered organic fertilizer production line from cow manure refers to a complete set of equipment that uses animal manure as the main raw material to produce organic fertilizer. The entire equipment includes the process of fermenting cow manure into organic fertilizer and the process of making organic fertilizer into granules and packaging. Some customers with less investment directly choose fermentation equipment, crushing equipment, screening equipment, and packaging equipment to form a set of powdered organic fertilizer production lines.

The  producing powdered organic fertilizer production line made from cow manure is indispensable for every process, whether it is the production of powdered organic fertilizer or granular organic fertilizer. However, due to financial constraints, traditional or automated models can be adopted. But since it is a project for organic fertilizer production, it cannot be the same as traditional production methods. If only one or two processes are used, traditional models can also be used, but they are suitable for small yields.

The equipment included in the organic fertilizer production line for producing powdered organic fertilizer from cow manure includes: a stacker, a wet material crusher, a horizontal mixer, a rotary drum dryer, a rotary cooling machine, a drum screening machine, a rotary coating machine, an automatic quantitative packaging machine, and a conveyor for material transfer between each process.

Working principle and maintenance method of organic fertilizer drum granulator

The chicken manure organic fertilizer production line adopts the working principle of the organic fertilizer collision granulator: this model adopts the two-way spiral countercurrent collision granulation technology, and the horizontally opposite auger is driven by the motor, so that the material can obtain continuous, High-speed, reciprocating mixing and shearing to form a colliding flow of high-pressure dynamic fluid, the temperature of the material rises to above 60°C within 20 seconds, rapidly changing the molecular structure and granulation of the material, making heat transfer between materials, The fluidization and extrusion processes are significantly enhanced, the granulation density and spheroidization rate are significantly improved, and the efficiency is more than 50% higher than that of traditional granulators. The organic fertilizer equipment has the following characteristics: heating granulation, strong production capacity; novel design, unique structure, small volume; high spheroidization rate, uniform, smooth, round, and high strength.

The complete set of equipment for organic fertilizer production line generally includes organic fertilizer granulator machine (disc granulator machine, drum granulator, organic fertilizer granulator, npk fertilizer granulator), tumbling machine, dryer, pulverizer, dust collector System and other equipment, the quality of the machine is inseparable from the maintenance. No matter how good the machine is, it will not last long without oiling and maintenance. The maintenance of the equipment is the guarantee to ensure the normal production of the entire system. It is also important to replace the vulnerable parts in the maintenance process. Correct selection is one of the usage specifications that users need to master. Choose high-quality organic fertilizer equipment instead of just coveting fertilizer granulator machine price is low.

In addition, when the product is maintained, pay attention to the “original match”, and if conditions permit, a set of wearing parts can be provided to the organic fertilizer manufacturer. Because original accessories are better matched to different equipment in terms of material, size or quality. And most of the original parts have a perfect after-sales service system. Therefore, it is recommended that consumers should go to the host manufacturer to buy.

The working principle and advantages of organic fertilizer drum granulator

Commonly used granulating organic fertilizer equipment are: disc granulator machine, drum granulator, wet granulator, roller extrusion granulator, flat die granulator, ring film granulator. The selection of the granulator should be determined according to the local fertilizer sales market. The shape of the granules is different, the process of the organic fertilizer equipment is also different, and the fertilizer granulator machine price is also different. Next, let’s talk about the drum granulator.

The principle of drum granulation is that the material relies on the surface tension, the right amount of liquid phase, the extrusion force generated by the rolling between the materials, and the material takes small particles as the core in the correct direction of movement in the granulator, and sucks in the rolling process. Small attached, glued into a ball. The higher the rolling frequency within a certain period of time, the higher the spheroidization rate, and the more rounded the pellets are after forming.

The rotary drum granulator adopts a variety of combined lifting devices. Set up a retaining ring at the feed end and the middle part of the simplified, and the tail is light. The middle retaining ring of the organic fertilizer drum granulator divides the simplified into two districts, the front district is the mixing granulation area, and the rear district is the particle polishing area. At the same time, High efficiency, reducing coal consumption by about 20%. The reasonable equipment structure of the organic fertilizer equipment conversion granulator reduces the floor space, the production capacity is large, and the operation is simple. Its technology is mature, high temperature industry, safe and reliable, energy saving and environmental protection, which greatly saves costs.

In addition, the internal surface finish of the granulator is large, which reduces the friction between the material and the cylinder wall, and weakens the upward movement of the material. In view of this situation, we can solve it by adjusting the speed of the granulator and installing a small copy board inside.

How to use animal manure to process powdered fertilizers on organic fertilizer production lines

The equipment for producing powdered organic fertilizer from animal manure is the process of decomposing chicken manure, pig manure, cow manure, sheep manure, horse manure, duck manure, rabbit manure, pigeon manure, and other animal manure into fertilizer by adding organic waste such as plant straw.

Animal manure production equipment for powdered organic fertilizer includes powder and granular forms, as well as cylindrical forms. Powder form is simple, and powdered organic fertilizer refers to the fertilizer produced by fermenting organic raw materials in a certain ratio without causing particles. There is a certain difference from traditional composting fermentation, with the national standard of 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple, mainly consisting of the three stages of fermentation, namely pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose the macromolecular materials of organic raw materials into small molecule materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation is also related to the quality and effectiveness of organic fertilizers.

The low configuration of the small-scale chicken manure powder organic fertilizer production line only requires a fermentation tipping machine, grinder, mixer, screening machine, and packaging machine. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, the prices of small-scale chicken manure powder organic fertilizer production lines range from tens of thousands to hundreds of thousands. At present, most of the automatic quantitative packaging machines in the domestic market are semi-automatic production, requiring manual bagging and personnel to take care of the packaging process. Generally, an automatic quantitative packaging scale requires two people to operate, which improves the efficiency of enterprise production.