fertilizer production line

The granulating organic fertilizer equipment commonly used in the production of organic fertilizers includes disc granulator machine, npk fertilizer granulator, drum granulation, wet granulator, roller extrusion granulator, flat die granulator, ring granulator, etc. The fertilizer granulator machine price varies. Let’s take a look at the flat die granulator.

Flat die granulator is suitable for granulation of rough fermented organic fertilizer. Mainly suitable for coarse fiber granulation, such as: wood chips, rice husks, cotton stalks, cottonseed husks, weeds and other crop straws, household garbage, waste plastics and factory wastes, granulation of materials with low adhesion rate and difficult to form , briquetting, bar making, and also suitable for low-temperature granulation of biological bacterial fertilizer, organic fertilizer, compound fertilizer, etc.

The advantages of the flat die granulator are: wide adaptability of raw materials, especially for organic substances, wide requirements on raw material density and raw material moisture, and raw materials do not need to be dried. The diameter of the pressing roller is large, the template can be used in both positive and negative directions, the material is evenly distributed in the compression chamber, the granulation is stable, the particle forming rate is high, the appearance of the finished particles is uniform and not easy to break, the production capacity: 1.0 ~ 4.0 tons / hour; % or more, less material is returned; power: 22 to 90 kilowatts. No water is added in the whole granulation and forming process, which saves the cost of subsequent granule drying. The requirements for the fineness of raw materials are not high, and the granulated raw materials (after composting) generally do not need to be finely pulverized, and small stones can be directly crushed.

The disadvantages of the flat die granulator are: the flat die granulation machine consumes a lot of energy, and the extrusion strength is large. When iron and steel waste is mixed into the organic fertilizer raw material, it is very easy to damage the granulation template and sometimes block the granulation template hole. Additional equipment care and replacement of consumables are required. At the end of each shift, it is best to add blocking materials to granulate to prepare for the next shift of workers.

Organic fertilizer also contains three elements of nitrogen, phosphorus and potassium 5%, and organic matter 45%, which can provide comprehensive nutrition for crops. The actual utilization rate of chemical fertilizers is only 30% to 45%, and some of the chemical fertilizers are fixed in the soil and cannot be directly absorbed and utilized by plants. When organic fertilizer is applied, due to beneficial biological activities, the soil structure is improved, the soil water and fertilizer retention capacity is increased, and the beneficial microorganisms can dissolve phosphorus and potassium, which can increase the effective utilization rate of chemical fertilizers to more than 50%.

Simple organic fertilizer equipment configuration includes pulverizer, mixer, granulator, screening machine and packaging machine. The  different configuration size fertilizer granulator machine price varies, and the whole set of equipment is only 50,000 to 60,000 yuan.

The complete set of equipment configuration includes fermentation equipment, pulverizer, mixer, disc granulator machine, dryer, cooler, screening machine, coating machine and packaging machine, as well as a conveyor for material transportation between the equipment. Such a complete set of equipment configuration requires 200,000 to 300,000, but the entire production line only needs five or six workers to complete the production operation and realize automated production.

If you invest in a small organic fertilizer production line with an annual output of 10,000 tons, it will cost about 220,000-250,000. This includes: the need to build a rain-proof steel structure greenhouse during the production process; labor wages; depreciation, electricity, and miscellaneous expenses. To open a small organic fertilizer factory, an organic fertilizer production line with an annual output of less than 10,000 tons is usually enough, and a high degree of automation requires 200,000 to 400,000 to 500,000 yuan. A more suitable individualized production line is generally a small organic fertilizer production line with an annual output of 5,000 tons of about 100,000 yuan, including organic fertilizer turning machines, animal manure pulverizers, conveyors and other equipment. For better ones, forklifts and horizontal mixers can be added, npk fertilizer granulator, screening machine, weighing packaging machine and other complete sets of equipment, need about 300,000 yuan.

The material of the stirring tooth granulator adopts a three combination type, combined with an organic fertilizer stirring tooth granulator and a rotating strand granulator. It is designed and manufactured using a new wet continuous push rod granulation process. This machine can not only granulate various organic substances, but also coarse fiber materials that are difficult to granulate using conventional equipment, such as crop straw, wine residue, bacterial residue, pharmaceutical residue, animal manure, etc., which can be granulated after fermentation, Moreover, the granulation effect of raw materials such as humic acid and urban sludge has also achieved good results.

The stirring teeth granulator utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix fine powder materials in the machine, achieving granulation, spheroidization, extrusion, collision, compaction, polishing, and other processes, thereby achieving the purpose of granulation. What is the humidity of the stirring teeth granulation material? The humidity of the stirring tooth granulation material is 60, and the particle shape is spherical with a sphericity of ≥ 0.7. The particle size is generally between 0.3 and 3 millimeters, and the particle formation rate is ≥ 90%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the higher the rotation speed, and the smaller the particle.

Advantages of Organic Fertilizer Agitator Granulator Products:

1. The principle is simple and the granulation speed is fast. By utilizing the mechanical stirring force of high-speed rotation and the resulting aerodynamic force, the fine powder material can be continuously mixed in the machine.

2. The granulation quality is high, and this machine is particularly suitable for granulating lightweight fine powder materials. The finer the basic particles of fine powder materials, the higher the sphericity of the particles, and the better the ball forming quality.

3. Without the need for binders, organic particles can be embedded and grow together under the action of force, so there is no need to add binders during granulation.

4. There are a wide range of sources of materials, including livestock and poultry manure, composting fertilizers, green manure, sea manure, cake manure, peat, and soil impurities.

5. Durable and sturdy. Tooth extraction is sturdy and durable, with crushing and mixing effects on materials.

The pig manure organic fertilizer equipment is suitable for the production of organic fertilizer production lines in breeding enterprises or large breeding areas. It can effectively reduce the pollution discharge of pig farms, realize the harmless treatment of breeding pollution, and achieve the purpose of resource utilization. Pig manure organic fertilizer equipment adapts to the strategy of commercialization of organic fertilizers, and promotes the formation of the production industry chain.

The general production process of organic fertilizer includes: organic material inoculation fermentation (pre-fermentation), main fermentation, crushing, compounding and mixing, drying, granulation, cooling, screening, measurement and packaging and other processes. The main equipment of the organic fertilizer equipment processing technology is fermentation tank, mixer, overturning equipment, belt conveying equipment, cylindrical screen, pulverizer, granulator and so on.

1. Forklift feeding bin: to ensure uninterrupted feeding of production

2. Stirring: It is mainly used for mixing raw materials and auxiliary materials to make the distribution of organic matter more uniform.

3. Granulation: the most common are the npk fertilizer granulator, disc granulator machine, tooth stirring granulator, drum granulator, the granules produced by each granulator are different, and the applicable materials are Inevitable requirements, the variety of granulator can be determined according to the selection of raw materials.

4. Drying and cooling: The equipment is in a cylindrical rotary type, the dryer dries the excess water in the pellets, and the cooler cools the pellets in time to facilitate and quickly enter the next process.

5. Screening: the most common are trommel screening machine and vibrating screening machine, and the qualified particles are retained and transported to the next separation process through belt conveyor.

6. Automatic packaging machine: automatically pack into bags according to the set weight

The high and low configuration of the organic fertilizer production line depends on the stability and quality of the product. The higher the configuration of organic fertilizer equipment, the more equipment is required, but the higher the stability and quality of the produced products. For example, low-configured granular organic fertilizer equipment requires fermentation equipment, raw material bins, crushing equipment, screening equipment, and granulation equipment (including disc granulator, npk fertilizer granulator, stirring tooth granulator, etc,fertilizer granulator machine price vary), drying and cooling equipment, packaging scales, and conveying equipment. The high configuration also includes additional batching equipment, stirring equipment, coating equipment, material return system, dust removal system, etc.

Organic fertilizer equipment turning and fermentation: The ground strip fermentation in the organic fertilizer production line is a production mode that saves civil engineering and human resources. The decomposition of organic matter is carried out under aerobic conditions. The cellulose-degrading bacteria are obtained by screening or other means, the cellulose-degrading bacteria cultured in shake flasks are added to the pig manure mixture at a certain dose, and then protease-producing bacteria are added, and the mixture is fully mixed with the pig manure mixture.

Pulverizing and sieving: The fermented pig manure mixture is pulverized with a pulverizer, and the pulverized material needs to pass through a 30-mesh to 40-mesh sieve.

Granulation and packaging: The crushed and sieved pig manure mixture is subjected to nutrient testing, and then sent to the mixer, and the pure natural organic fertilizer required for different crops is formulated according to the nutrient testing situation.

The prepared pig manure mixture is granulated and packaged as required. General granulation includes extrusion granulation, disc granulator machine, tooth stirring granulator, etc.

The principle of fertilizer granulator granulation is the process of material layer by layer wrapping, which requires a core. With a core, particles have a certain strength matrix, and particles are less prone to deformation. If all of the particles are produced with new materials, no returns or very little returns, and there is no core, the liquid phase will increase when encountering high temperatures, making the particles appear particularly soft. In addition, the internal copying board of the equipment will copy the particles to the top and drop them vertically, causing the originally round particles to fall into a round and flat shape. To change this situation, first lower the temperature of the dryer to reduce the solubility of the material; The second is that there must be enough in the return volume Ф 1-2 mm small particles.

If the formula is not reasonable, excessive use of viscous fillers can also cause particles to be out of round. When using PVC lining inside the fertilizer granulator, each shift must shovel all the accumulated materials inside (tools such as shovels cannot damage the smooth surface), and adjust the tilt angle to the appropriate level. The smoothness and sphericity of the product are still good. The roundness of particles is a quality indicator that every factory attaches great importance to. In the production process, the more round the particles are made, the higher the output, so it is also higher. Therefore, most manufacturers consider the roundness of their own products as a key content of technical research and an important indicator of measuring the technical level of a complex factory.

The formation process of high concentration composite fertilizer particles is as follows: initially, small particles with a diameter of 1~2mm in the returned material are used as the core. Under the conditions of 60~650C temperature and appropriate liquid phase, under the rolling of the powder material and mechanical power, the particles are wrapped layer by layer to form soft particles with a diameter of 2~4mm. Then, the moisture of the material gradually evaporates in the dryer, and the soft particles gradually solidify, forming normal particles with a certain strength.

The liquid phase exceeds the standard, and the powder content is low during the granulation process of the fertilizer granulator. The particles lack a flat and filling powder material during rolling. Therefore, the moisture inside the granulator should be controlled to be dry, as long as it causes Ф 1-2mm particles are recommended and should not cause damage Ф 2-4mm qualified particles. Due to the excessive liquid phase, there is material bonding and large particles on the lifting plate and cylinder wall inside the dryer. Due to the lack of smooth conditions in the dryer, the particles will be irregular.

A small amount of finished products and excessively high drying temperature can also cause particle breakage and the formation of irregular particles.

The general manufacturing process of organic fertilizer includes organic matter inoculation fermentation (pre-fermentation), main fermentation, crushing, compound mixing, drying, granulation (disc granulator machine, npk fertilizer granulator, etc.), cooling, sorting, sorting, including Weigh and pack.

Semi-wet material crusher is a professional equipment with many years of experience and advanced crushing technology at home and abroad. This machine completely solves the problem of crushing organic matter with high moisture content. It is a national initiative and has been declared a national patent. The successful development of this machine has played an important role in reducing the production process of bio-organic fertilizer and compost, reducing capital investment and saving operating costs. The moisture of this machine used for biological fermentation of organic fertilizer is 25-50%, and the particle size after crushing meets the requirements of granulation. The organic fertilizer made from municipal waste has a crushing effect on glass, ceramics, bricks, gravel, etc., and is safe to apply.

Installation and debugging of semi-wet material crusher:

1. Install on a horizontal concrete foundation and fasten with anchor bolts.

2. Pay attention to the vertical and horizontal directions of the host during installation.

3. After the installation is completed, check whether the bolts of each part are loose, and if they are loose, they should be tightened.

4. Configure the power cord and control switch according to your device power supply.

5. After the inspection, carry out no-load test drive.

What should I do if the semi-wet grinder is blocked during use?

During the working process of the semi-wet raw material crusher, the wet raw materials are finely crushed and then stick together. The fibers of the material are so strong that they won’t break easily even when hit with a hammer. The phenomenon of material blocking may also be caused by the high discharge pressure and the failure of the intake valve at the bottom of the crushing chamber to open. Improper operation of employees, etc.

Manure biomass organic fertilizer equipment supporting facilities need fermentation turner, organic fertilizer pulverizer, drum screening machine, horizontal mixer, organic fertilizer equipment disc granulator, organic fertilizer fermentation equipment to explore the reason for the deterioration of the soil layer Professional knowledge rotation Drying equipment, cooling machine, screening machine, outer film machine, automatic packaging machine, belt conveyor and other machinery and equipment. Commonly used granulation equipment for organic fertilizers are: disc granulator machine, npk fertilizer granulator, drum granulator, wet granulator, roller extrusion granulator, flat die granulator, ring film granulator granulator. If the shape requirements of the granules are different, the processing process of the organic fertilizer production line is also different, and the fertilizer granulator machine price is also different.

1. The disc granulator machine is powered by a motor to drive the inclined disc to rotate. The internal scraper prevents the material from sticking to the bottom of the disc. When the material rotates to the top, it rolls down by itself, and rolls into particles like a snowball. Suitable for non-sticky powdery materials.

2. The bottom of the disc organic fertilizer granulator is strengthened by a number of radiant steel plates, which are durable and permanently fixed. The organic fertilizer disc granulator has a thickened, heavier, and solid base decision, without anchor bolts, and runs smoothly.​​

3. The disc granulator machine is relatively small, the production capacity is low, and the price is relatively cheap, generally 30,000 to 50,000 yuan;

4. The control of water content in the operation of the disc granulator of organic fertilizer equipment. When the disc granulator is running, the inclined disc granulation process is adopted. The pelletizing process requires high moisture content, and poor moisture control can lead to a decrease in pelletizing speed. Therefore, during the processing, attention should be paid to observe the moisture control changes of the granulated raw materials with a sprayer.

The products produced by the sludge composite fertilizer production line configuration are made from fresh chicken and pig manure as raw materials, without any chemical components. However, the digestion ability of chicken and pig is poor, and only 25% of the nutritional components can be consumed. The other 75% of the nutritional components in the feed are discharged with the manure, resulting in dry products containing organic matter, amino acids, proteins, and other components.

The main equipment of the compound fertilizer equipment production line adopts forward and reverse operation, and uses a special internal spiral mechanism and unique three-dimensional structure to mix and output materials. The entire equipment has the characteristics of low price, small footprint, large output, and even mixing.

The compound fertilizer equipment production line is designed and manufactured according to the requirements of compound fertilizer factories and fertilizer distributors, with a production capacity of 1-100000 tons. It adopts a process of direct feeding from the lifting tank and direct unloading from the mixer, almost achieving the goal of “zero” feeding.

The product configuration of the compound fertilizer equipment production line includes raw material conveying system, ingredient metering system, material mixing system, product packaging system, and high-performance control system. This equipment overcomes the phenomenon of mixture chromatography or separation caused by different raw material densities and particle sizes, and improves the accuracy of batching.

The compound fertilizer equipment production line solves the impact of factors such as material characteristics, mechanical vibration, air pressure, voltage fluctuations, and cold weather on the system. It has the characteristics of high accuracy, fast speed, and long service life, making it an ideal choice for compound fertilizer (mixed fertilizer) manufacturers This equipment has multiple models to choose from, with a production speed of 6-18 tons/hour and 3-8 types of raw materials.

Unfermented chicken manure and cow manure belong to the category of farmyard manure. The unfermented raw material contains a lot of heavy metals, insect eggs, weed seeds, and other harmful bacteria. If it is not cleaned in time, it will produce unpleasant odors and pollute the air.

The resource utilization of manure through organic fertilizer equipment can not only reduce environmental pollution, but also improve the biosafety level of breeding enterprises, reduce the prevalence of infectious diseases of livestock and poultry, and produce high-quality organic fertilizers. On the one hand, the profit has doubled, and the rural economy has embarked on the fast track of “safe, environmentally friendly and efficient” development.

Factories with an annual output of less than 5,000 tons belong to small-scale processing. Small-scale organic fertilizer production lines are mainly divided into two types: powder lines and pellet lines. The complete set of equipment for the production line of small organic fertilizer equipment is the same as the large equipment, but the magnitude parameters are different. The same are: fermentation equipment, crushing equipment, mixing equipment, organic fertilizer granulator（npk fertilizer granulator,disc granulator machine,etc）, drying and cooling equipment, screening equipment, coating equipment and packaging equipment, the fertilizer granulator machine price varies with different equipment configurations, and the same is true for other equipment. Powder line can not use granulator equipment.

Advantages of purchasing small organic fertilizer equipment for small farms

1. Only 2-5 people can operate normally, saving labor costs;

2. Low investment cost and high profit return;

3. A small amount of raw materials can also be used for organic fertilizer production.

We are a professional chemical fertilizer equipment manufacturer, specializing in providing a complete set of chemical fertilizer manufacturing process equipment, direct supply from the factory, saving you the price difference of middlemen, ensuring the reasonable rights and interests of consumers, and perfect after-sales, which has been recognized by customers for a long time.