fertilizer production line – Page 148

How does wet Organic fertilizer granulator produce fertilizer?

Written by fertilizer production line on August 5th, 2023. Leave a comment

Common wet organic fertilizer granulating machine includes:drum granulating machine, disc granulating machine, new organic fertilizer granulating machine, new two-in-one organic fertilizer granulating machine, flat mold granulating machine, ring mold granulating machine, all kinds of granulating machines have their own production characteristics, granulating machine price.

Step 1 Prepare

You need to ferment, crush, and mix the organic material before granulating. Inorganic materials need only be ground and mixed into powder. Huaqiang Heavy Industry provides you with quality composters, fertilizer breakers and fertilizer mixers to complete the work.

2. Wetting process

Add just the right amount of adhesive to help with clumping, a process you can also call wetting. You can spray the adhesive solution into the machine or add the liquid in foam form. The type of adhesive solution varies from material to material. There are two kinds of solvents, water or organic. An aqueous solution is cheap and safe, but takes longer to dry. Organic solvent volatile, suitable for moisture sensitive materials. But they are more expensive and bad for the environment. Wet granulators use steam and steam wetting materials, which are inexpensive and environmentally friendly.

3. Granulation

After the raw material becomes wet and some chemical reactions occur, the powder begins to roll with the organic fertilizer pelletizer. Under the combined action of centrifugal force and interparticle compaction, the material gradually forms the particles we want.

4. Drying process

There is still a lot of water in the granulated product. You need to dry them to make them easy to carry or store. At this time, a rotary drum dryer is needed to quickly complete the work. It will dry the particles evenly.

5. Cooling process

Long exposure time of fertilizer particles under high temperature drying is unfavorable. So you need a drum cooler to preserve nutrients and active substances in the particles. Our coolers can do the job quickly and reliably.

How to check and maintain the granulator of Organic fertilizer in the complete set of Organic fertilizer equipment

Written by fertilizer production line on August 5th, 2023. Leave a comment

The complete set of Organic fertilizer equipment for chicken, duck, goose, cattle, sheep, pig manure is suitable for animal manure, Industrial waste, sludge, biogas residue, crop waste, etc., and the moisture content of raw materials ranges from 60% to 40%. After biological fermentation, ingredients, and stirring, the raw materials are transported by belt to the crusher for crushing, and then transported by belt conveyor to the granulator. The columnar particles (with a diameter of 5-8mm and a length of 5-10mm) produced by the granulator are directly fed into the drying, cooling, screening machine and bagged. After drying, the moisture content of the granular fertilizer can be controlled between 29% and 16%.

How to check and maintain the Organic fertilizer granulator?

1. Check whether each part of the Organic fertilizer granulator works normally, check the wear degree of easily worn parts, and pay attention to replacing worn parts at any time.

2. The newly installed tyre must be checked frequently because it is easy to loosen, which will have the greatest impact on the granulation opportunity of Organic fertilizer.

3. Bearing: it is the load bearing center of the whole Organic fertilizer granulator, so it is very important to maintain the bearing. Its quality directly determines the service life and operation rate of the machine. Therefore, the injected lubricating oil must be clean and the seal must be good.

4. If the oil temperature of the bearing of Organic fertilizer granulator rises, stop the machine immediately to check the cause and eliminate it.

5. Dust and other impurities shall be removed to avoid serious accidents due to the movable bearing can not move on the underframe when the Organic fertilizer granulator encounters unbreakable materials.

6. Use standardized tools and strictly adhere to mechanical maintenance requirements. Standardized tools can reduce damage to all parts of the Organic fertilizer granulator and enable them to be loaded and unloaded in place.

7. Use the specified oil. The lubricating grease and cooling grease used by Organic fertilizer granulators are different due to different types of machinery and different requirements of each part. The lubricating grease and cooling grease specified by the manufacturer of Organic fertilizer granulators must be followed to ensure the good performance of Organic fertilizer granulators.

8. Timely maintenance and repair, and operate without any problems. The reasonable overhaul and timely maintenance of Organic fertilizer granulation equipment is the guarantee for Organic fertilizer granulator to achieve high yield and efficiency.

9. When replacing Organic fertilizer raw materials, production tests must be carried out to ensure that the Organic fertilizer granulator plays its best role.

10. Reasonable raw material composition, fineness, water content, and reliable finished products are the basis of Organic fertilizer granulator.

Application of drum granulator in Manure production line

Written by fertilizer production line on August 5th, 2023. Leave a comment

The production of efficientorganic fertilizer production line is also a state-supported environmental protection project. In order to conform to the national policy, to develop green circular agriculture as its own duty, improve customer economic benefits, the invention of organic fertilizer granulator is a better choice of organic fertilizer production equipment, the whole production process is in an aerobic state, odorless production, no secondary pollution.

Commonly used organic fertilizer granulator equipment are: disc granulator, drum granulator, wet granulator drum extrusion granulator, flat mold granulator, stirring teeth granulator. The selection of granulator should be determined according to the local organic fertilizer sales market. If the shape of the particle requirements are different, then the processing process of the organic fertilizer production line is different, and the price of the organic fertilizer production line is different according to the specific process requirements to choose the right organic fertilizer granulator, granulator has a variety of models, the specific use has a great difference, below to understand the roller granulator.

Organic fertilizer drum granulator no sticky material phenomenon, conducive to wet and dry particle classification, the relative granulation ratio is low, generally in 40%-60%. Therefore, the reverse rate is high, but the requirement of material mixing uniformity and degree in the mixing process is relatively low.

The new organic fertilizer granulator has a wide range of applications, especially suitable for light fine powder granulation. The finer the basic particles of fine powder material are, the higher the spherical degree of particles is, and the better the quality of particles is. Typical application materials are chicken manure, pig manure, cow manure, charcoal, clay, kaolin and so on. Due to the particularity of raw materials such as animal manure, organic manure, green manure, sea manure, peat, soil manure, three wastes, microorganisms and other municipal solid waste granulation, the particles are irregular particles.

Equipment composition of fertilizer granulator in Organic fertilizer production line

Written by fertilizer production line on August 5th, 2023. Leave a comment

Organic fertilizer granulator adopts high-speed rotation, the material with the barrel high-speed turnover, so that the powder adhesion under high-speed movement, and in the internal continuous mixing, granulation, spheroidization, densification and other processes, so as to achieve the purpose of granulation.

1. Bracket part: the whole power part of the body is supported by the bracket, the force is large, therefore, the machine’s support wheel frame part recycled carbon steel plate and channel steel welding, and through the strict quality control and special process requirements, to achieve the purpose of using the machine.

2. Transmission part: The transmission part of the whole pelletizer is better than the important parts of the whole body. The transmission frame is welded by high-quality channel steel and has passed the strict quality requirements. The main electrical concept and reducer installed on the transmission frame are domestic products, reliable quality. The electric concept starts the drive of pulley, triangle belt and reducer to the spindle, so that the main substance of the spindle, the drive reducer, the recovery of nylon against the coupling bit to pay attention to the transmission.

3. Big gear: firmly placed on the body, with the transmission gear teeth, face to face to read the head of things, its recovery of high-tech wear-resistant materials, so that the machine’s service life is longer.

4. Roll straps: Firmly support the whole body at both sides.

5. Fuselage part: the most important part of the whole pelleting machine is the fuselage part, the recycling quality of carbon steel plate is welded, built-in special rubber lining or acid-resistant stainless steel lining, to achieve automatic removal of scar, tumor, eliminate the traditional scraping device, and through strict quality control and special process requirements, to achieve the purpose of using the machine.

The low configuration of animal manure organic fertilizer equipment only requires a grinder, mixer, granulator, screening machine, and packaging machine to complete production. This is a basic configuration, and equipment can be added according to the actual needs of customers. Therefore, the prices of the entire set of organic fertilizer processing equipment range from tens of thousands to hundreds of thousands. Users are considering making granular organic fertilizers and powdered organic fertilizers, and can choose appropriate equipment configurations based on their own investment situation.

Maintenance method of Organic fertilizer granulator in Organic fertilizer production equipment

Written by fertilizer production line on August 5th, 2023. Leave a comment

Organic fertilizer production equipment granulators are divided into ring mold Organic fertilizer granulators, flat mold Organic fertilizer granulators, roller Organic fertilizer granulators, disk Organic fertilizer granulators, drum Organic fertilizer granulators and other types. The use of Organic fertilizer granulator requires frequent maintenance in order to operate more stably. At present, the spherical granule Organic fertilizer equipment used more often are disc granulator, drum granulator, horizontal centrifugal high-efficiency Organic fertilizer granulator, etc. The maintenance points of these Organic fertilizer granulators are as follows:

Organic fertilizer production equipment Maintenance methods of various Organic fertilizer granulators:

1. Do a good job in insulation work. The climate and environment make the transmission parts of Organic fertilizer granulator start slowly or fail to start due to freezing, which requires that the workplace of Organic fertilizer granulator or the Organic fertilizer granulator itself must have certain thermal insulation measures. And the raw materials used by the Organic fertilizer granulator shall also be subject to anti freezing treatment. The water content of Organic fertilizer raw materials is too high, and antifreeze treatment is also critical for the winter use of Organic fertilizer granulator.

2. Use specialized lubricating oil. Low temperature and frequent use of techniques may cause the lubricating oil to encounter freezing and retention, which will affect the lubricating oil supply of the Organic fertilizer granulator. Timely adding lubricating oil to this popular Organic fertilizer granulator can maintain a better use effect.

3. Reasonable maintenance. After each work, the Organic fertilizer granulator must be inspected and maintained, mainly focusing on the drive part, lubrication part, residual material cleaning and other parts. Overhaul and maintenance are the basis for the use of Organic fertilizer granulator in winter. In addition, the faulty parts of the Organic fertilizer granulator should be replaced in time to avoid the operation of the Organic fertilizer granulator with faults, reduce the production and use costs caused by the machine faults, and reasonable maintenance should also be completed regularly to ensure the maintenance and attention of each part in order to make the Organic fertilizer granulator produce better results.

How to control the residence time of fertilizer in the drum granulator?

Written by fertilizer production line on August 5th, 2023. Leave a comment

The process flow of complete sets of equipment in npk production line can usually be divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and final finished product packaging.

Then the material in the equipment (drum granulator) how long can reach the expected quality, residence time is the amount of time the material is processed in the given equipment. In most npk fertilizer manufacturing process Settings, the manufacturer must be able to reach a specific retention time to achieve its desired goal.

While retention time seems simple in theory, it gets complicated when using continuous procedures. In a continuous production run, there are no batches and no real boundaries between “start” and “end”; Material is constantly in and out of the drum at the same time, so it is difficult to determine the true length of time to process a given part of the material.

1. Introduce tracers

Tracers such as dyes or chemicals are not always allowed due to product composition or contamination issues. However, when allowed, tracers can be a very useful tool for determining retention time; The average retention time can be determined by measuring where the tracer begins to flow out of the drum and where the tracer is no longer seen.

2. Measure the drum volume

Retention time can also be defined by measuring the volume of material in the drum or the weight of material in the drum when the process is in a steady state. In a steady state, the material is fed and discharged at the same rate. Average retention time can be determined by dividing the material bed volume or material bed weight by the volume flow rate or mass flow rate. It is important to understand that the retention time is always an average across successive Settings.

In the npk production line, we have encountered two situations due to the different friction between the material and the cylinder wall of the granulator. The internal surface finish of the granulator is large, which reduces the friction between the material and the cylinder wall and weakens the upward movement force of the material. If the material does not roll, it will not produce particles. In view of this situation, we can solve it by adjusting the rotating speed of the granulator and installing a small board inside.

Advantages of new type Organic fertilizer granulator in chicken manure Organic fertilizer production line

Written by fertilizer production line on August 5th, 2023. Leave a comment

At present in the fertilizer industry, chicken manure organic fertilizer is more and more popular, the amount is also more and more large. After microbial fermentation, chicken manure odor free, disinfection and detoxification links, harmful bacteria and harmful substances in chicken manure can also be effectively removed, the effect of farmers applying organic manure is much better than using chicken manure or chemical fertilizer alone.

Chicken manure organic fertilizer granulator is the production of organic fertilizer special machinery. It has become more and more popular in recent years. The market feedback of organic fertilizer granulator is very good. Organic fertilizer granulator manufacturers are also developing in the competition. Why organic fertilizer granulators become the main force of organic fertilizer equipment?

Now people’s living standards continue to improve, organic fertilizer production equipment and technology is also developing, people’s preference for high-quality pollution-free agricultural products and green products is more and more high, the planting requirements of green pollution-free agricultural products are very harsh, not we choose organic fertilizer to grow or green pollution-free agricultural products, but need scientific fertilizer. The scientific fertilizer mentioned here is a mixture of organic and inorganic fertilizers to achieve the best application results, which can be achieved through a single fertilization produced by the organic fertilizer pelletizer.

In terms of ecological and environmental benefits: increasing the amount of organic fertilizer can effectively solve the pollution of organic waste to the environment in livestock and poultry industries, reduce the nitrate content of fertilizer to groundwater, reduce surface water eutrophication caused by non-point source pollution, which is conducive to improving the safety and quality of agricultural products, preventing and controlling input pollution, and the ecological and environmental benefits are extremely significant.

Do chicken manure organic manure must have workshop and warehouse, need to ferment organic materials and heating drying granulation machinery. Because fertilizer is a seasonal product, it needs a large amount of stock, a large production scale, the production of raw materials need more, and a certain amount of storage to ensure the continuity of production, the storage amount is dozens of times that of the previous production of micro-ecological preparations, enterprises must establish or rent large warehouses. The production scale becomes larger, to improve the quality, the manufacturer must add chicken manure organic fertilizer production equipment, organic fertilizer production equipment horizontal mixer can make microorganisms can be evenly mixed in chicken manure and other raw materials, the use of organic fertilizer turning machine after full fermentation, the use of chicken manure dryer to remove the water in the fermentation products, and the selection of disk granulation mechanism grain after fertilizer packaging scale.

Process of disc granulator in organic and inorganic fertilizer production line

Written by fertilizer production line on August 5th, 2023. Leave a comment

The disc angle of the disc granulator adopts an overall circular arc structure, and the granulation rate can reach over 93%. The disc granulation disc is equipped with three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor of the disc granulator are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving the service life of the disc granulator equipment. The bottom of the disc granulator is reinforced with multiple radiating steel plates, which are sturdy and durable, and will never deform. The thickened, weighted, and sturdy base design of the disc granulator the need for anchor bolts for fixation and ensures smooth operation. The main gear of the disc granulator adopts high-frequency quenching, which doubles its service life. It has the advantages of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life, making it an ideal equipment for users to choose from.

The production line of organic and inorganic fertilizer disc granulator can be divided into five main parts:

1. Frame part: Due to the fact that the entire transmission and rotating parts of the machine body are supported by the frame and subjected to significant force, the frame part of the machine is welded with high-quality carbon channel steel and has passed strict quality certification and specific technical requirements, achieving the purpose of using this machine.

2. Adjustment part: The most important part of the entire machine is the granulation disc, and the entire center of gravity of the granulation disc is installed on the adjustment part. Our company specializes in welding high-quality carbon steel plates and channel steel, and has passed strict quality certification, all of which meet the requirements for use in this machine.

3. Transmission part: The optimization of the transmission part of the entire machine is crucial, and the overall work is carried out accordingly. The electric motor and reducer installed on the transmission adjustment frame are all selected from ISO/9001 quality system certified inspection free products, with reliable quality. The electric motor drives the pulley and V-belt. The reducer and small gear are driven by the small gear to drive the large gear on the granulation plate, which operates the granulation plate. In addition, both large and small gears adopt high-frequency quenching, with a service life twice that of the original. The entire granulation plate is fixed on the driving shaft on the regulating plate, and the column head connection part adopts a taper fit, which is more reasonable in design;

4. Pelleting disc part: The angle of the granulation disc of this machine adopts an overall arc design, with a granulation rate of over 93%. The bottom of the granulation disc is also reinforced with multiple radiating steel plates, which is sturdy and durable, and will never deform;

5. Automatic cleaning part: This part is installed above the granulation plate, forming a lower frame shape, and is equipped with an automatic cleaning plate to remove materials adhering to the plate wall during the production process, greatly improving the service life of the machine and saving labor.

Precautions for Operation of Organic fertilizer Disc Granulator

Written by fertilizer production line on August 5th, 2023. Leave a comment

Organic fertilizer granulation equipment: the granulation of mixed fertilizer is an important process of granulation process, it is not only related to the internal and external quality of the product, but also related to the size and cost of production, and the granulation production process in addition to the material and chemical properties of the material itself, but also closely related to the form and mechanical properties of granulation equipment. The main types of Npk fertilizer granulating equipment are disc granulator, drum granulator, biaxial granulator, extrusion granulator and spray granulator and so on.

Matters needing attention when operating disk granulator:

1. Water quantity: control of water content in operation of disc granulator of organic fertilizer equipment. When the disc granulator is running, the skew disk granulator is used. The granulation process requires a high water content, and poor water control can lead to a decrease in granulation speed.

2. Materials: Pay attention to the quality of various materials to ensure that sundry, large and large particles are not mixed into the feed. In addition, they should also pay attention to the temperature of the equipment feed, because if the temperature of the die head is too high, the material can easily break and stick to the die head after starting.

3. Disk inclination: pay attention to the change of disk granulator inclination when operating. The disk granulator has a certain dip Angle. If the inclination changes due to accidents, it will also affect the granulation rate of organic fertilizer particles, and also affect the service life.

4. Body temperature: The operator should also pay attention to the temperature change of the body at any time. During the normal operation of the granulator, the operator should maintain a stable machine temperature, do not let the temperature rise and fall.

5. Speed: When using the disk granulator, in order to ensure that the particles produced are uniform, smooth and complete, attention should be paid to ensure that the feed is uniform and sufficient. The feed speed and feed speed of the equipment should be properly matched to avoid the decline of particle quality and output.

Commissioning steps for complete equipment of Organic fertilizer production line

Written by fertilizer production line on August 2nd, 2023. Leave a comment

The small-scale manure Organic fertilizer production line fundamentally improves the pollution problem of agriculture and animal husbandry. A large amount of livestock manure produced by the farm is used to produce green Organic fertilizer. Organic fertilizer is returned to the field to plant organic agriculture. Agricultural wastes and agricultural fruits are fed to various livestock and poultry to form a natural green ecological biological chain, maintain Balance of nature, and let us find a new pastoral life.

Commissioning steps for complete equipment of Organic fertilizer production line:

1. Before starting the complete set of equipment for Organic fertilizer production line:

Due to the fact that the components of the new equipment have not yet been worn in, it is necessary to warm up the equipment during startup, which usually takes 40-50 minutes. For specific operations, first raise the temperature to the point where you can manually pull the triangular belt of the motor until it is free, and then continuously pull the motor 8-10 times according to the normal working option. Continue heating up for about 10 minutes.

2. Temperature control after startup of complete equipment of Organic fertilizer production line:

We have preliminarily adjusted the temperature of the equipment before startup. The treatment of materials by the complete set of equipment of Organic fertilizer production line in the production process is determined by the characteristics of the materials themselves. Therefore, after startup, we need to continue to heat up, because normal production needs to continue to supplement heat; Adjust different temperatures based on different properties of plastic.

3. When the Organic fertilizer production line works normally:

During normal operation, the machine temperature should remain stable and not fluctuate from high to low. Near the vent hole, the temperature of the machine head should be maintained at around 200 ℃. At this temperature, most materials can generally be processed well.

4. Shutdown of complete equipment of Organic fertilizer production line:

First of all, cut off the power supply of the host machine, and remove the head plug (with wrench) of the complete set of equipment for Organic fertilizer production line. Preheat separately before next use.

The installation sequence of complete sets of equipment for Organic fertilizer production line is scientific. The installation plan of complete sets of equipment for Organic fertilizer production line is considered from many aspects. The demonstration of relevant technical factors and the installation sequence are scientific and cannot be changed at will. Only by purposeful, planned and orderly installation of complete sets of equipment for Organic fertilizer production line can the best installation effect be achieved and work efficiency be improved. In addition, safety factors are also considered in the installation plan of complete sets of equipment for the Organic fertilizer production line. To ensure that there are no accidents in the use process is the real quality assurance.