Organic fertilizer fermentation compost windrow turner has many functions, but no matter how many functions, we all need to use it correctly. We must master the correct method when using it. If you don’t master the correct method, you can’t make the organic fertilizer windrow turner play its role completely. What are the correct use methods of organic fertilizer windrow turner?
Usage of trough compost windrow turner:
1. Check whether the oil system and lubrication system are unblocked. If not, inform the maintenance personnel to repair immediately;
2. Check whether the oil in the oil tank is enough, if not, add enough
3. Check whether there is leakage in the hydraulic system. Before starting up, carefully check whether all parts of the mechanism are in good condition, whether the position of each transmission handle and speed change handle is correct, and carefully lubricate and maintain the machinery as required.
4. Pay attention to observe the machine and make all preparations before starting the machine;
5. Before starting the machine, turn the parts of the machine that can rotate, observe whether there is any abnormality during the mechanical rotation, and timely inform the maintenance personnel to repair the situation
6. When the organic fertilizer machine is started, first turn on the power switch to make the machine power on, and then turn on the switch of the electric oil pump and each motor for trial implementation. After stopping the rail change vehicle, the operation can be carried out on the machine frame
7. During the operation of the equipment, if the main shaft vibrates, the noise is large, the pressure is high, the temperature is more than 65 ° C, and other abnormal conditions are found, check the situation with the machine maintenance personnel immediately, and take time to deal with it;
8. In case of mechanical failure, relevant personnel shall be informed immediately to find out the cause and eliminate the fault. It is not allowed to handle without authorization. It is strictly forbidden to work with the equipment with defects.
9. When the work is finished and the machine is stopped, the fan should be shut down first and the drum should be operated for 2-3 minutes to desliminate before shutdown. Then do a good job of maintenance, brush away the iron dust, lubricate and add oil, cut off the power supply.
What equipment is required for processing pig manure into powder and granular fertilizers
Pig manure can be processed into organic fertilizer through the organic fertilizer production line, starting from fermentation, which is the main link of harmless treatment. Through high-temperature fermentation, pathogenic bacteria and weed seeds in pig manure are killed, organic matter is humidified, and nutrients become easily absorbed by crops. The moisture content of fermented pig manure raw materials should be controlled at around 60%. Excessive or insufficient moisture can affect the fermentation effect. The fermentation method can be fermentation in a fermentation tank, tank fermentation, or stack fermentation. Customers can choose suitable fermentation equipment according to their own needs. During the fermentation process, an organic fertilizer tipping machine should be used to regularly flip the pig manure raw materials, with the aim of better oxygen absorption and more uniform and sufficient fermentation. After about 3 weeks of fermentation, the pig manure has basically matured, and then it can be stored in the tank for a few days. After a series of processes such as raw material crushing, adding auxiliary materials for stirring, and granulation, the finished pig manure organic fertilizer particles are packaged..jpg)
The first step in processing pig manure into organic fertilizer is fermentation, and the fermentation equipment is divided into the following types:
1. Organic fertilizer fermentation tank: The advantages of fermentation tanks are high environmental protection, short fermentation cycle, and small footprint.
2. Slot tipping machine: The advantage of slot tipping machine is its large processing capacity, which is suitable for large-scale organic fertilizer processing plants.
3. Crawler type tipping machine: The biggest advantage of a crawler type tipping machine is its flexible operation and does not require civil engineering.
Next, there are two situations: one is to make cow manure powder organic fertilizer, and the other is to make granular organic fertilizer.
Pig manure powder organic fertilizer equipment:
1. Feed bin: Provide raw materials evenly for the production line.
2. Crusher: Uniformly crush the fermented organic fertilizer raw materials.
3. Screening machine: After crushing, there will be some impurities in the raw materials that need to be screened out through the screening machine, and then the finished powder fertilizer will be produced.
4. Automatic packaging machine: The automatic packaging machine packages qualified powdered organic fertilizer into bags.
Pig manure granular organic fertilizer equipment:
Adding equipment on top of powdered organic fertilizer equipment
1. Organic fertilizer mixer: Powdered organic fertilizer enters the mixer to regulate water content or add auxiliary materials.
2. Organic fertilizer granulator: The stirred raw materials enter the granulator for granulation.
3. Screening machine: The produced particles may have varying sizes, and qualified particles can be screened out through the screening machine.
4. Automatic packaging machine: Qualified particles that have been screened can be packaged into bags through the packaging machine.
Advantages of disc granulators for organic fertilizer production lines
Once the diameter of the disc is determined, the height of the disc can basically be determined. Generally speaking, the larger the diameter, the higher the height of the disc. However, the height of the disc can affect the ball time of the fertilizer on the disc. The particles generated on the disc will be affected by the friction coefficient between the raw material and the disc surface. The difference produces a grading effect. Small particles stay close to the bottom of the disc, while larger particles are discharged beyond the edge. The higher the disc edge, the longer the ball formation time. The disc granulator is an organic fertilizer granulator. If the height of the disc is too low, the pelletizing time will be short, and the particles that come out are relatively small in size. Therefore, on the one hand, the height of the pan can affect the size of the particles discharged from the pelletizing pan, and on the other hand, it can also affect the output. Because if the material stays in the pan for too long, the discharge speed of the product will be slower, the larger the particles of the product, the more particles that do not meet the standard, and the lower the rate of ball formation. Therefore, it is reasonable to choose a high plate height. important.
In the fertilizer production process, since the particles will gradually grow up as they roll down along the surface of the disc, the more the material rolls in the disc per unit time, the faster the particles will grow up, that is, the working efficiency of the granulator It is proportional to the speed of the granulator. Because the basic powder fertilizer rises with the rotation of the disc with a certain slope, it rolls down under the action of gravity, and at the same time, it is thrown to the edge of the disc due to the centrifugal force, these powders collide and fuse with each other, and The liquid phase is bonded together by the surface tension. Therefore, the speed of the speed will affect the bonding and pelletizing process of the powder-grain fertilizer on the one hand. If the rotation speed is too fast, the powder fertilizer will not be formed in time, and it will be thrown out of the disc; too slow rotation speed will cause the powder particles to form a ball for too long, making the diameter of the particles overflowing the disc larger than the standard requirement; on the other hand, with the disc As the inclination angle increases, if the rotation speed of the disc is too slow, the material will accumulate in the lower part of the disc, and the drop and repeated rolling up and down will not occur, which will also affect the ball formation rate. We have some types of organic fertilizer machine.
As the speed of the pelletizing disc increases, the centrifugal force increases, which will make the particles close to the edge of the disc, preventing the particles from rolling down, and a funnel-shaped vortex will appear on the disc surface. In order to maintain the effective use of the disk surface area, the inclination angle of the disk must be increased while increasing the speed. As the inclination angle of the disc increases, the end speed of the particle rolling will increase accordingly, so the inclination angle of the disc should be maintained at a limit value to prevent damage to the rolling and granulation of the material. Therefore, the rotational speed of the disc is also a major influencing factor.
In the organic fertilizer production process, the material pelletized by the disc is generally fermented, and the fermentation tool used at this time is a compost windrow turner.
How to install and use an organic fertilizer granulator to process fertilizer?
How to properly install and use the organic fertilizer granulator?
People’s life water product increase gradually in recent years, is becoming more and more strict to the requirement of quality of life, just want to eat food, now attaches great importance to the green food, use too much synthetic fertilizers will inevitably remain some chemicals, affect the health of the people, the organic fertilizer in at this time appear in people’s field of vision is very heavy, is more and more attention and recognition, therefore organic fertilizer granulator sales, in short supply, the following is a heavy industry give you a summary of organic fertilizer granulator installation when using the matters needing attention.
1, organic fertilizer granulation machine installation should pay attention to balance, installed on the flat ground, the foot is fixed, fixed is not in the work of shaking accidents.
2. Pay attention to the horizontal vertical between the main engine and the ground during installation.
3. After installation, please check whether the screws of the machine are loose and whether the door air cabinet of the main engine barn is fastened. If so, please reinforce it to avoid accidents.
4. Connect the wires of the machine according to the instructions, and check whether the control switch is in good condition.
5. Test some aspects of the machine before use, and the production can be carried out after normal test run.
6, fertilizer granulator is the most important fertilizer equipment in the fertilizer production process, some fertilizer granulator can only be used for organic fertilizer granulator, but some fertilizer granulator can not only for organic fertilizer granulator can also be compound fertilizer granulator.
Chicken manure organic fertilizer production line processing fertilizer to increase revenue
Chicken manure is one of the best fertilizers you can use in your garden. In a larger scope, it is also very valuable for cash crop all over the world. Many companies produce chickens, eggs, and grow crops simultaneously. This is a reciprocal relationship that allows you to use the manure produced by chickens for crops you grow on the same land. Why is chicken manure so valuable? There are many reasons why you should consider using chicken manure for crops. Firstly, it contains abundant nitrogen, which is a major element often lacking in soil. It is also easy to collect, compost, and convert into usable particles. We suggest that you prepare a pile or piles of hot compost to produce this fertilizer for your farm or garden..jpg)
Process flow of chicken manure organic fertilizer production line:
1. Chicken manure raw materials and plant straw are mixed for fermentation. It is recommended to use a ground tipping machine for ground stacking, or a trough tipping machine for feeding materials in the fermentation tank. During fermentation, the raw materials need to be flipped irregularly.
2. The fermentation time varies depending on the temperature in different regions. Generally, the fermentation time is 7-15 days, and after complete fermentation and maturation, it is directly collected by forklift.
3. Use a forklift to transport the fermented sheep manure raw materials to the silo, where they are transported by a belt conveyor to an organic fertilizer crusher for crushing.
4. The crushed raw materials are sent to the organic fertilizer mixer through a belt conveyor for uniform mixing and stirring, and then sent to the organic fertilizer granulator.
5. After the raw materials are granulated using an organic fertilizer granulator, they are directly sent to the organic fertilizer dryer for easy transportation and storage.
To prevent organic fertilizer particles from clumping, the dried particles need to be sent to the organic fertilizer cooler for cooling to increase their particle strength.
7. The cooled particles are sent to the organic fertilizer screening machine for screening, and the unqualified particles are sent to the granulator for re granulation. The qualified particles enter the next process.
8. After screening, the qualified particles are packaged into bags using an automatic packaging machine or manually, and placed in a dry and ventilated place to complete the entire production process.
If you already have hundreds or thousands of chickens producing feces for you, you may want to convert this material into fertilizer pellets. Of course, you must compost the manure before using it. Once the process is completed, these machines will complete the remaining work. If you want to achieve the best results, this is one of the best methods to improve the soil quality of crop growth. Just ensure that the chicken manure fertilizer applicator is affordable.
The flipping and granulation process of chicken manure organic fertilizer production line
Regarding the issue of organic fertilizer, everyone is discussing more enthusiastically, so, how much do you know about chicken manure organic fertilizer? Let’s talk about the process of chicken manure organic fertilizer, and hope to help everyone understand the process of base fertilizer organic fertilizer.
1. The chicken manure and other auxiliary substances are fermented and decomposed through the compost windrow turner.
2. Transport the processed chicken manure directly to the raw material silo (or raw material mixer)
3. The chicken manure is transported to the disc homogenizer, and evenly added to the rotating disc of the disc granulator; the liquid component or an appropriate amount of water is sprinkled through the liquid component distributor of the disc granulator On the material in the disc, the amount of liquid phase required for ball formation is met; the rotating disc and the edge of the disc produce friction and centrifugal effect on the material, so that the material produces circumferential movement, and the powder particles are mutually rubbed and kneaded. Extrusion, gradually agglomerated into balls; fertilizer granulation is the most important step in the fertilizer production process.
4. Transported to the organic fertilizer dryer for heat exchange with the heat from the hot blast stove
5. Transported to the hot sieving to sort particles, and the fine particles are directly returned to the disc homogenizer, as the core to continue to participate in the adhesion of the particles into balls
6.Transfer to the organic fertilizer cooler, and cool the fertilizer through natural cold air or strong cold air
7. Transported to the finished product sieving machine, the large particles are crushed by the pulverizer and returned to the disc homogenizer to continue to participate in the ball formation
8. The qualified products after screening are transported to the coating machine for coating treatment
9. Transport to the automatic packaging scale for weighing, packaging, and storage
10. Drying, cooling and workshop dust are emptied up to the standard after being treated by cyclone dust collector, labyrinth dust removal room and wet scrubbing.
All of the above organic fertilizer machine are sold by our company. We are a fertilizer equipment manufacturer, an old factory of 22, welcome to visit.
The advantages and production process of organic fertilizer granulator in processing fertilizers
Organic fertilizer granulator includes flat mold organic fertilizer granulator, ring mold organic fertilizer granulator, double roller organic fertilizer granulator, hammer type organic fertilizer granulator, disc type organic fertilizer granulator, drum type organic fertilizer granulator Fertilizer granulator, drum type organic fertilizer granulator, etc., almost include all organic fertilizer granulators except tower granulation and condensation granulation, covering the common organic fertilizer granulation in the industry equipment. In fact, organic fertilizer powder is the best suitable fertilizer for crops. This kind of fertilizer has a simple production process, low processing cost, less harmful ingredients, and fast absorption by crops. However, with the popularization of mechanized fertilization and the existence of powder transportation People are slowly approaching organic fertilizer granulation because of the disadvantages of this. Therefore, the organic fertilizer granulator was born.The traditional organic fertilizer granulator is a disc-type organic fertilizer granulator, a drum-type organic fertilizer granulator, and a drum-type organic fertilizer granulator. These equipment play the role of connecting the past and the future for the later organic fertilizer machine. It has made great contributions to the accumulation of experience in organic fertilizer granulators. The advantages of disc granulator, drum granulator and drum type organic fertilizer granulator are simple process, convenient operation, less equipment failure and high output, but these organic fertilizer granulators have high moisture content in the finished granules. , Small particle density, high bagging rate of broken, high dust content during processing, uneven particle size and other defects. Through these defects, people gradually carried out equipment transformation and renewal.
The common organic fertilizer granulator on the market now is a combination of a flat die organic fertilizer granulator and a disc-type organic fertilizer granulator. The flat mold organic fertilizer granulator has the characteristics of high pressure, easy adjustment of the gap of the mold pressing wheel, high density of pressed particles, low dust content in the working environment, low particle moisture content, and easy drying of the finished product. The granulator can only compress columnar granules and is almost powerless for machine-seeded spherical granules. Combining the flat mold organic fertilizer granulator and the disc-type organic fertilizer granulator can reflect the superiority of the production of organic fertilizer particles, especially spherical particles. The basic use process is to use the rotation of the disc organic fertilizer granulator to polish and polish the columnar particles extruded by the flat-die organic fertilizer granulator, and finally produce spherical organic fertilizer particles. Different fertilizer granulators are selected for different fertilizer production process.
Building a small-scale organic fertilizer production line in a breeding farm to solve duck manure pollution
According to testing, a duck can excrete approximately 100 grams of feces per day, and 10000 ducks can excrete approximately 1 ton of feces per day. According to the breeding cycle, if calculated in 40 days, about 40 tons of feces will be excreted. A duck farm with a sales volume of 1 million per year will excrete around 4000 tons of feces every year. Due to the continuous discharge of feces, it is a problem that duck farms must solve,
The duck manure organic fertilizer production line utilizes organic rich raw materials such as duck manure and plant straw, and processes them into pure natural green organic fertilizers through the duck manure organic fertilizer production line. The duck manure organic fertilizer production line is mainly suitable for the harmless processing of duck manure, achieving resource recycling and utilization. Duck manure organic fertilizer is a new type of organic fertilizer that is not fully digested by ducks. It is specially treated and does not contain any chemical components. It is widely used for geological improvement in sandy, alkaline, and barren land, and can quickly improve soil moisture, increase soil permeability, and have a good effect on increasing agricultural crop yield..jpg)
Production process of organic fertilizer from livestock and poultry manure:
1. Raw material ingredients: Various animal excrement such as chicken manure, pig manure, cow manure, biogas residue, or fermentable and fertilizer efficient raw materials shall be prepared in a certain proportion;
2. Mixing of raw materials: Stir the prepared raw materials evenly to improve the overall uniform fertilizer efficiency content of the fertilizer particles;
3. Raw material granulation: The evenly stirred raw material is fed into a granulator for granulation;
4. Particle drying: The particles made by the organic fertilizer granulator are fed into the dryer to dry the moisture contained in the particles, increasing their strength and facilitating storage;
5. Particle cooling: The dried fertilizer particles have a high temperature and are prone to clumping. After cooling, they are easy to pack, store, and transport;
6. Particle classification: Classify the cooled particles, and regrind the unqualified particles through an organic fertilizer crusher to screen out the qualified products;
7. Finished product coating: coating qualified products to increase the brightness and roundness of particles;
8. Finished product packaging: Bag the finished product particles and store them in a ventilated place.
Points to note when using the compost windrow turner
There are many precautions when using the compost windrow turner after purchasing. You can use it without just assembling the compost windrow turner. It is necessary to train professional operators to operate the compost windrow turner safely in the future. At the same time, Professional repair personnel are also needed, so that the condition for repairing the compost windrow turner can be immediately repaired when the compost windrow turner is defective, and there are ways to deal with the various problems that the equipment may present, and the same must be paid attention to when the compost windrow turner is produced. Only under the guarantee of safety can better work. Here are some points that should be paid attention to when using the compost windrow turner:
(1) Grasp the function of the device. Understand the operation method, protection method, production capacity and application scope of the compost windrow turner, understand the effect of all the equipment controllers and alarm devices, and be sure to read the “Warning” carefully, and pay attention to the organic fertilizer equipment under low pressure, high temperature, etc. Safety accidents will occur during operation. The dumper is used in the fermentation and decomposing of raw materials in the fertilizer production process.
(2) Understand the operating procedures. The safe production of the compost windrow turner depends on the careful operation of the operator and the grasp of the technical functions of the equipment. Therefore, understand and grasp the operating requirements of the compost windrow turner, the hidden dangers and preventive measures at the job site, and discuss such issues with the management personnel. It is the responsibility of every operator.
(3) Check before launch. Before starting the compost windrow turner, you must acknowledge that the protection device is safe and undamaged, check whether the oil system is normal, whether there is oil leakage, and check whether the components in the compost windrow turner are fastened, etc., to ensure that the equipment is free of any hidden dangers Start again.
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The method and steps of treating duck manure with a slot type organic fertilizer tipping machine
The method and steps of treating duck manure with a slot type organic fertilizer tipping machine
1. Stir well the fermentation agent: Add an appropriate amount of organic fertilizer fermentation agent to about 3-5 tons of duck manure. Add an average of 20-30 kilograms of rice bran, corn, and bran to each kilogram of fermentation agent, stir well, and sprinkle them into the prepared materials (referring to the duck manure adjusted for dry and humidity in step 2) for the best effect.
2. Moisture regulation: During the process of fermenting organic fertilizers, it is very important to determine whether the moisture content is suitable. It should not be too high or too low, and should be kept at 60-65%. The judgment method is to tightly grasp a piece of material, see a watermark on the finger joint, but do not drip, and it is advisable to disperse on the ground (if the moisture is too high, dry straw powder, wheat bran, and bran can be added to neutralize the moisture).
3. Building a fermentation pile: When making a fermentation pile, it should not be too small or too short. If it is too small, it will affect fermentation. The height is generally around 1.5 meters, the width is about 2 meters, and the fermentation effect of a pile with a length of 2-4 meters or more is better. The top layer is covered with semi wet straw (especially during composting in winter to provide insulation). If it rains, it can be simply covered with plastic film, but there is no need to seal it (note: straw decomposition is aerobic fermentation, not sealed, and it is required to be stacked loosely as much as possible). On sunny days outside of winter, the plastic film can be opened once a day to facilitate aeration and aerobic fermentation. To avoid rain, If conditions permit, a rain shelter can be set up above the material to prevent it from getting wet. When building a pile, it is advisable to add organic materials such as straw powder, mushroom residue, peanut shell powder, or rice husk, sawdust, etc. to the material in order to regulate its aeration. If rice husk or sawdust are added, the fermentation time should be extended due to their high cellulose lignin content.
4. Mixing and aeration: This is compost fermentation, and oxygen fermentation is necessary. Therefore, during the fermentation process, oxygen supply measures should be increased. Stacking should not be tightly pressed, and natural looseness should be maintained. After stacking, a stick can be used to poke several holes in the manure pile to achieve mixing, frequent flipping, and aeration, otherwise anaerobic fermentation will affect the material fermentation effect.
5. Fermentation completion: generally, after 72 hours of duck manure accumulation, the temperature will rise to 50~60 ℃, and can reach more than 65 ℃ on the fourth day. Under this high temperature, it is recommended to start loosening the material, which can be overturned once, or inserted with a stick or a long rake to loosen the material for several times. In general, during the fermentation process, there will be 2-3 times of high temperatures above 65 ℃, which can be overturned 2-3 times to complete the fermentation, completely deodorize the material, ferment and mature, and sterilize and kill insects. The symbol of success is that the material has completely lost the foul smell of feces, and instead has a faint aroma after biological fermentation.
The fermentation time of the slot type organic fertilizer tipping machine depends on the degree of pollution of the raw materials used and whether the added straw is used for cutting short. Alternatively, if the manure is foul smelling, the corresponding fermentation time is longer, which may take more than 20 days. If compared to fresher manure, the fermentation can be successful in about 15 days. During this period, the manure is loosened every 3 days, and only needs to be loosened or flipped twice.