fertilizer production line

The measures such as keeping warm and moisture-proof of organic fertilizer production equipment, replacing mold rollers, repairing connecting parts, updating lubricating grease, cleaning gear boxes, maintaining power, improving and cleaning particle pressing rooms or particle forming rooms, and replacing bearings are all aimed at eliminating hidden dangers in organic fertilizer production equipment.

How to eliminate hidden dangers in organic fertilizer production equipment:

1. For parts that are prone to corrosion or damage, especially more expensive parts such as magnetos, motors, cutting knives, seed pipes, trenchers, conveyor belts, transmission chains, etc., they should be removed and stored indoors, and separated according to the machine category to prevent deformation or damage caused by mutual compression.

2. Firstly, clean the dirt and debris outside the organic fertilizer equipment. Clean and lubricate all bearings, and cover the friction surfaces such as plow walls, disc targets, rotary tiller blades, trenchers, etc. with anti-corrosion agents such as paint, black oil, waste engine oil, etc.

3. Organic fertilizer equipment parked in the open air must first lift the walking wheels, header, etc. off the ground and not come into contact with the soil. For components that are prone to deformation, they should be leveled or erected to eliminate the factors that cause deformation. For those with spring support, the spring should be relaxed.

What technical services do organic fertilizer production equipment manufacturers provide

1. Conduct on-site investigation and draw equipment layout drawings, and provide equipment foundation drawings;

2. Provide on-site guidance for installation, commissioning, and operator training;

3. The warranty period of the equipment is one year, and the seller shall repair it free of charge due to manufacturing quality issues during the warranty period;

4. Responsible for lifelong maintenance of equipment and providing spare parts year-round;

5. Responsible for providing production technology and processes for bio organic fertilizer fermentation.

Production process of sheep manure organic fertilizer production line

(1) Combine sheep dung with an appropriate amount of straw powder, and the amount of mixing depends on the water content of the sheep dung. Generally, 45% of the water content is required for fermentation, that is, the hands are kneaded into a ball, and the fingers see water but do not drip. Dismiss as soon as you let go.

(2) Then, mix the bio-composite bacteria with 1 ton of material (about 1.5 tons of fresh material) with the ratio of 3 kilograms of bio-composite bacteria stock solution. Dilute the bacterial solution and clean water at a ratio of 1:300 and spray them into the material pile evenly. Mix and ferment. Add appropriate amount of corn flour to provide sugar for the fermentation of the bacteria, so that the multi-dimensional complex enzyme bacteria will quickly take the best advantage.

(3) Add the prepared mixture to the mixer for stirring. The stirring must be even and thorough without leaving any lumps.

(4) The mixed ingredients are piled into strips with a width between 2.0 meters and 3.0 meters and a height between 1.5 meters and 2.0 meters. (The fermentation effect of piles with a length of more than 3 meters is better). Use the compost windrow turner to turn over the material once every 3 days, which is conducive to the faster decay of the material.

(5) Composting for 3 days, no smell in 5 days, loose in 9 days, fragrant in 12 days, and fertilizer in 15 days. 1. On the third day of compiling, the temperature can reach 60℃-80℃, which can kill E. coli, eggs and other pests;

2. The odor of sheep dung was eliminated on the 5th day;

3. On the 9th day, the compost became loose and dry, covered with white hyphae;

4. On the 12th day, a kind of distiller’s scent is emitted;

5. The bacterial fertilizer will be fermented and mature on the 15th day. The whole fermentation process is completed in 7-15 days.

The finished organic fertilizer is fluffy, dark brown, with a slight wine aroma or earthy taste, and rich in nutrients. It is used for fruits, vegetables, economic crops, nursery stocks and flowers, and its value is multiplied. 3. The production process can be used after drying. The semi-wet material is crushed by a grinder, granulated by an organic fertilizer granulator, dried and dehydrated by a dryer, and then screened by a sieving machine. The finished organic fertilizer is ready and can be packaged and stored

In recent years, with people’s love for green organic food, safe and environmentally friendly organic fertilizers have also attracted people’s attention. The demand for organic fertilizer market has increased, coupled with strong government support and changes in market methods, providing superior opportunities for the sustainable development of the organic fertilizer industry. The perspective of the organic fertilizer production line in small organic fertilizer factories is very good. More and more people are joining the organic fertilizer production camp. Farmers are building new organic fertilizer factories, which not only solve the pollution and safety problems of the farms, but also improve the living and working environment of the majority of practitioners. At the same time, it has become a new economic growth point for the farms.

What conditions do you need to meet to establish a small organic fertilizer equipment factory?

1. The establishment of organic fertilizer equipment factories should comply with environmental policy requirements. For environmental protection, it is not only the desire of the public, but also the policy demand for environmental maintenance in the development of agriculture and animal husbandry.

2. The surrounding radius of the raw material source determines your factory location, site investment, transportation investment, etc.

3. The type of raw materials depends on the detailed equipment used in each process stage, which affects equipment investment prices, etc.

4. A small-scale organic fertilizer production line refers to an annual output of between 5000 tons and 20000 tons, and the production scale determines the production capacity requirements of the equipment, thereby affecting prices.

5. The recycling of resources mainly comes from the recovery of various agricultural wastes, such as livestock manure, kitchen waste, and urban domestic sludge as raw materials for organic fertilizer.

6. Other uses of this small organic fertilizer production line process can be used as feed.

7. To build a factory site, it is necessary to determine the size and investment of the production site based on the planned production scale.

Organic fertilizer equipment can flexibly adjust production according to the needs of different customers. From the selection and use of raw materials, the main raw materials for organic fertilizer equipment are various chicken manure, duck manure, pig manure, and other feces. With relevant ingredients and harmless treatment, granular organic fertilizer can be formed by feeding, drying, stirring, pressurizing, compacting, granulating, and shaping. Due to the advanced technology and strong scientific rationality, organic fertilizer made through organic fertilizer equipment is easy to transport and store Easy to use, satisfied with nutrition, and able to provide customized and personalized services according to the different needs of different customers.

The organic fertilizer production line plays a significant role in promoting agricultural development. One needs organic fertilizer, and the other needs to solve the problem of livestock and poultry manure. Organic fertilizer equipment cleverly connects the two, processing organic fertilizer by processing livestock and poultry manure, while also helping to restore natural ecological balance in the soil.

Four major advantages of using organic fertilizer production lines:

1. Beneficial to human health and well-being.

Untreated livestock and poultry feces have high levels of sulfur, ammonia, and other substances, which breed mosquitoes, flies, and transmit various diseases. After disposal on the organic fertilizer production line, it has a corresponding preventive effect on human life and health.

2. Reduce the pollution of livestock manure to the environment.

With the assistance of organic fertilizer equipment, chicken manure from chicken farms can be cleaned and transported at any time. Fresh chicken manure is disposed of through a series of organic fertilizer production lines such as a pile flipper, semi wet material grinder, mixer, and dryer. The disposed chicken manure is used to remove the odor; Secondly, it completely eradicated various pathogenic bacteria, insect eggs, grass seeds, etc. in chicken manure; The third is to remove harmless substances from chicken manure, residues of chicken medication, and avian influenza virus. In this way, the maximum limit increases the purification of air and the transmission of hazards and losses to the environment, humans, animals, and animals.

3. Increase farmers’ income and solve the employment problem of affluent labor force.

The inorganic fertilizer produced by organic fertilizer equipment has caused changes in the quality of agricultural products, improved yields, and brought higher benefits to farmers. It has also dealt with local unemployment and slowed down the pace of farmers’ prosperity and pursuit of a moderately prosperous life in China. China continuously advocates for green food, pollution-free food, and inorganic food, encouraging green environmental protection. The emergence of organic fertilizer production lines provides fundamental guarantees for such food in China.

4. Beneficial to the export of agricultural products and foreign exchange earnings.

Due to the various export targets of agricultural commodities exceeding the standard, which indirectly affects China’s export of agricultural commodities to earn foreign exchange, it is urgent to produce high-quality agricultural commodities and strengthen international market competitiveness. The biological organic fertilizers produced by organic fertilizer production lines are of great significance in changing the unfavorable situation faced by China’s agricultural commodity exports.

The development of production lines and disinfection systems for organic fertilizer equipment for livestock and poultry manure, as well as the resource utilization of harmless treatment of livestock and poultry manure, will be conducive to promoting enterprise management, forming an industrial chain, achieving industrialization, marketization, and scaling, effectively promoting the development of ecological agriculture and circular economy.

Differences between organic and compound fertilizers processed on fertilizer production lines

(1) Organic fertilizers contain a large amount of organic matter and have obvious effects on improving soil and fertilizing; chemical fertilizers can only provide inorganic nutrients for crops, and long-term application will cause adverse effects on the soil, making the soil more greedy. The production of organic fertilizer generally requires fertilizer manufacturing equipment, which is simple and fast

(2) Organic fertilizers contain a variety of nutrients, which are fully balanced; while chemical fertilizers contain a single type of nutrients, long-term application is likely to cause an imbalance of nutrients in the soil and food.

(3) Organic fertilizers have low nutrient content and require a large amount of application, while chemical fertilizers have high nutrient content and a small amount of application.

(4) Organic fertilizers have a long effect time; chemical fertilizers have a short and violent effect, which can easily cause nutrient loss and pollute the environment.

(5) Organic fertilizers come from nature, and fertilizers do not contain synthetic chemical substances. Long-term application can improve the quality of agricultural products; chemical fertilizers are pure chemical synthetic substances, and improper application can reduce the quality of agricultural products.

(6) In the process of production and processing of the drum granulation production line of organic fertilizers, the application of organic fertilizers can improve the drought resistance, disease resistance, and insect resistance of crops and reduce the use of pesticides; long-term application of chemical fertilizers As the immunity of plants is reduced, a large amount of chemical pesticides are often required to maintain crop growth, which is likely to increase the harmful substances in food.

(7) Organic fertilizer contains a large number of beneficial microorganisms, which can stimulate the biotransformation process in the soil, which is conducive to the continuous improvement of soil fertility; long-term large-scale application of chemical fertilizers can inhibit the activity of soil microorganisms, resulting in a decline in the automatic regulation of soil.

Practice has proven that using animal manure to produce organic fertilizer is an effective method for large-scale harmless treatment and resource utilization. According to market demand, cow manure organic fertilizer production lines can be made into granules or powders. It is recommended to process organic and inorganic compound fertilizers into cylindrical and spherical granular products to achieve nutritional balance and facilitate transportation and storage. Requirement for moisture content of finished particles: organic fertilizer production line ≤ 20%, organic inorganic compound fertilizer ≤ 10%.

How to choose a small cow manure organic fertilizer production line manufacturer?

Firstly, from the current perspective, there is a good trend for organic fertilizer processing equipment in the fertilizer processing industry. Investment in organic fertilizer processing projects will naturally take into account the expenditure on equipment procurement. After all, once the project plan is established, it is necessary to have a clear plan direction for the investment project scale and investment funds. It is still important to choose a manufacturer that can produce complete sets of large, medium, and small organic fertilizer production line equipment, as the entire production line is produced by one manufacturer. Through long-term processing and running in, a relatively complete production system has been formed, and the equipment can operate in good condition.

Secondly, determine whether the organic fertilizer production process is in powder or granular form, as the organic fertilizer processing process determines which organic fertilizer granulators need to be purchased, and the size of the site determines the price of investing in the organic fertilizer production line. A common practice is for equipment manufacturers to send technical engineers to customer sites to measure the available building area of users and plan investment funds, in order to make production line configuration choices. Therefore, it is necessary to find a manufacturer with advanced technology and reliable technology to provide planning guidance during the planning stage.

3. The equipment and process of small cow manure organic fertilizer production line are basically divided into two categories: powder and particle. As users, not only should they have a clear understanding of the organic fertilizer production line process, but they also need to have a clear understanding of the equipment and parts they want to replace. Whether it is fermentation equipment, granulation equipment, or conveyor selection, we need to make reasonable choices based on process, site, and production capacity.

The cow manure organic fertilizer production line is used to comprehensively recycle the cow farm manure and breeding residue, so as to improve the pollution of the cattle farm. At the same time, the cow manure organic fertilizer production line can provide fertilizer nutrients for the development of green agriculture. In addition, the process and equipment functions of the cow manure organic fertilizer production line are becoming increasingly perfect, which can effectively maintain the long-term development of the organic fertilizer processing plant. The encouragement policies of various regions for the organic fertilizer industry point out the direction for the development of the organic fertilizer industry. Therefore, the large-scale breeding farm or independent organic fertilizer processing plant operating the cow manure organic fertilizer production line is a promising, green and environmentally friendly project with policy support.

What are the benefits of combining fertilizers and fertilizers processed on organic fertilizer production lines?

1. Chemical fertilizer has high nutrient content and fast fertilizer effect, but the duration is short and the nutrient is single. Organic fertilizer is just the opposite. The mixed use of organic fertilizer and chemical fertilizer can complement each other and meet the nutrient needs of crops in each growth period.

2. After chemical fertilizer is applied to the soil, some nutrients are absorbed or fixed by the soil, reducing the effectiveness of nutrients. After mixing with agricultural fertilizers, it can reduce the contact surface of chemical fertilizers with soil, reduce the probability of chemical fertilizers being fixed by soil, and improve the effectiveness of nutrients. Chemical fertilizer is produced through a npk fertilizer manufacturing process. Some npk fertilizer manufacturing process can produce organic fertilizer because the fertilizer granulator used in the fertilizer production process can granulate organic fertilizer. For example, the fertilizer granulator used in the drum granulation production line is a drum granulator. The drum granulator can be used for compound fertilizer granulation or organic fertilizer granulation.

3. General chemical fertilizers are highly soluble and cause higher osmotic pressure on the soil after application, which affects the absorption of nutrients and water by crops and increases the chance of nutrient loss. If mixed with organic fertilizer, it can overcome this drawback and promote the absorption of nutrients and water by crops.
 4. If only acidic fertilizer is applied to alkaline soil, after ammonium is absorbed by plants, the remaining acid roots will combine with hydrogen ions in the soil to form acid, which will increase acidity and increase soil compaction. If mixed with organic fertilizer, it can improve the buffering capacity of the soil, effectively adjust the pH, so that the acidity of the soil will not increase.

5. Because organic fertilizer is the energy source for microbial life, chemical fertilizer is the inorganic nutrition for the growth and development of microorganisms. The mixed use of the two can promote the vitality of microorganisms, thereby promoting the decomposition of organic fertilizer. The activities of soil microorganisms can also produce vitamins, biotin, nicotinic acid, etc., increase soil nutrients, improve soil vitality, and promote crop growth. The equipments required for biofertilizer production has technical requirements, because the addition of bacteria is subject to strict temperature and time restrictions.

Relevant departments also expressed that the use of organic fertilizers to replace some of the chemical fertilizers, reduce the amount of chemical fertilizers, and increase the amount of organic fertilizers, so that the combined use of organic and inorganic fertilizers is a scientific strategy for agricultural fertilization at present, and it is also the current and future direction and trend of fertilization! This is a very important way to improve soil fertility, protect agricultural environment, or stabilize soil fertility and increase yield.

With the continuous development of China’s economy, organic fertilizers are increasingly favored by farmers and are an indispensable part of the development of the organic green industry. Of course, they are also more in line with the current national policy guidance. It can not only make organic fertilizer processing enterprises more profitable, but also bring more practical and efficient commodity organic fertilizers to farmers.

The process method for small-scale powdered organic fertilizer production line is as follows:

1. Pile animal manure and other materials, household waste, sludge and other fertilizer base materials in strips on a flat ground. The width of the pile should be equal to the width of the equipment being overturned, with the height as high as possible and the length as long as possible. The ground should be flat, and both cement and land can be used.

2. Sprinkle the composting base materials such as piled animal manure and other materials, household waste, sludge, etc. with biological fermentation agents.

3. Use a composting machine to evenly mix and stir straw, livestock and poultry manure, other materials, household waste, sludge, fermentation agents, etc. Within 3-5 hours, it can be deodorized. After 16 hours, it can be heated to 50 degrees Celsius. When the temperature reaches 55 degrees Celsius, it will be composted again to increase oxygen content. In the future, every time the material temperature reaches 55 degrees Celsius, it will start flipping and stirring, achieving the effect of uniform fermentation, oxygen increase, and cooling. Repeat the next process until it is completely decomposed.

4. If the moisture content of livestock and poultry manure and other materials, household waste, sludge, etc. is too high, auxiliary materials containing organic matter that are relatively dry and can absorb water can be added or reflux method can be used. The last dried fertilizer can be placed below to form a chopped shape, and the high moisture content of livestock and poultry manure and other materials, household waste, sludge, etc. can be placed in the middle to allow the water above to seep into the bottom before flipping.

5. Generally, the process of fertilizer formation takes 7-10 days. Due to different climates, it may take 10-15 days. The materials will be completely decomposed to achieve no odor, no bacteria, insect eggs, weed seeds, high humus content, high potassium content, etc.

6. Then, equipment such as organic fertilizer pulverizer, grading and screening, and automatic packaging machine packaging will be carried out, and the powdered organic fertilizer can be stored and sold.

The above is a small-scale organic fertilizer powder production line process, which can be sold in the market after completion. As a commodity sales consideration for inventory time, fertilizer efficiency maintenance, etc., it is necessary to further process the above process into granular organic fertilizer.

Organic fertilizer equipment can effectively solve the environmental pollution caused by organic waste such as livestock and poultry farming, reduce water eutrophication caused by pollution, and improve the quality and safety of agricultural products. It lays a good foundation for the overall consumption of green and organic food, and the ecological environment is extremely beneficial. With the rapid development of livestock and poultry farming, a large amount of feces and sewage are produced. The harmful elements of these pollutants are too high, It cannot be handled using traditional methods.