fertilizer production line – Page 188

Chicken manure organic fertilizer production line process needs three steps

Written by fertilizer production line on April 11th, 2023. Leave a comment

The process of chicken manure organic fertilizer production line — using chicken manure organic fertilizer production line equipment to add organic fertilizer requires three steps: early fermentation, deep processing powder making and deep processing granulation.

Chicken manure organic fertilizer production line is a series of production equipment for the production of organic fertilizer with chicken manure as raw material and through fermentation and processing of high-tech equipment. It needs fermentation overturning machine, organic fertilizer grinder, drum screening machine, horizontal mixer, organic fertilizer granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

The early fermentation of chicken manure organic fertilizer production prcess is mainly premixing, turning and refining. However, advanced organic fertilizer fermentation uses fermentation tank, which eliminates the process of premixing. One of the core equipment depends on which fermentation equipment you choose.

Chicken manure organic fertilizer production line process needs three steps

Further processing and milling of chicken manure organic fertilizer. The fermented materials can not be sold directly as commodities because of the caking and other phenomena caused by long-term composting. At this time, the remaining bulk materials need to be finely broken by a high moisture material crusher, and the powdered organic fertilizer can be obtained after crushing.

The deep-processing granulation of chicken manure organic fertilizer production line is mainly to produce the fermented powdered organic fertilizer into granules. The process requires more equipment, such as blender, pulverizer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, etc.

What are the necessary equipment included in the small-scale chicken manure organic fertilizer production line

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The content of antibiotics and heavy metals in chicken manure is often high, and antibiotics mainly come from feed. Due to the high density of chicken farming and high requirements for epidemic prevention, the use of antibiotics in livestock and poultry is relatively high. In addition, the short digestive tract of chickens makes it easier for very few farms to add antibiotics to their feed and excrete them through feces. After thorough fermentation of chicken manure, it is a relatively high-quality organic fertilizer with rich nutrient content. It contains both a large amount of organic matter and a high content of three essential nutrients, making it an efficient organic fertilizer.

Small organic fertilizer production lines require essential equipment such as organic fertilizer crushers, organic fertilizer mixers, organic fertilizer granulators, organic fertilizer screening machines, belt conveyors, and granulators. The small-scale organic fertilizer production line has low energy consumption, small floor area, no odor in the operating environment, zero pollution, good ventilation, and deodorization in only 1-2 days. The organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, and achieve harmless, resourceful, and industrialized treatment. The energy consumption is low, and the product quality is stable.

If professional organic fertilizer production lines are not used to thoroughly ferment chicken manure, when the appropriate temperature and humidity are reached, the chicken manure begins to ferment, and the heat generated will burn seedlings, rot roots, black roots, yellow leaves, yellowing, and in severe cases, cause plant death. Especially in winter and spring, the use of chicken manure poses the greatest safety hazard, as the temperature inside the greenhouse is high and the fermentation of chicken manure releases a large amount of heat, leading to root burning. The organic fertilizer production line utilizes composting treatment technology (mainly aerobic composting), and after high temperature and fermentation, it can basically degrade 60% to 70% of antibiotics in chicken manure, meeting the requirements of harmless treatment. Chicken manure organic fertilizer is generally used as base fertilizer for cash crop such as vegetables and fruit trees, which can effectively improve crop quality and soil structure.

Farm often uses organic composting machines to ferment agricultural waste

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Agriculture is always the top priority, and only by developing agriculture well can we have more confidence to develop other technologies. Therefore, our country’s agricultural policies are also quite good. However, due to years of excessive use of fertilizers, the problem of soil compaction is becoming increasingly serious, which is why there is a strong support for organic fertilizers. Organic fertilizer equipment is specialized in producing organic fertilizers, Organic fertilizers are also very effective in solving the problem of soil compaction and increasing soil organic matter, so it can be seen that the development of organic fertilizers in the future is very good. To achieve circular and safe development in agriculture, it is necessary to use more organic fertilizers to increase the content of soil organic matter.

Organic fertilizer fermentation equipment is a production line composed of multiple equipment links, and the higher the output, the larger the equipment model. The price of different configurations is naturally higher than that of small output. A set of organic fertilizer fermentation equipment is not a fixed set of equipment, but needs to be determined based on the on-site site and materials. For example, chicken manure has a high amount of moisture, and during fermentation, the moisture must be reduced. Corn cobs that are crushed with straw can be added, otherwise they cannot be made into particles; Sheep manure is relatively dry, and when fermenting, it can be directly granulated without the need for adding straw or other materials. The equipment used varies depending on the process.

Special functions of organic fertilizer composting machine:

1. The control cabinet is centrally controlled and can achieve manual or automatic control functions.

2. Equipped with a soft starter, low impact load during startup.

3. Equipped with a gear shifting hydraulic lifting system.

4. The gear teeth are sturdy and durable, with certain crushing and mixing functions for materials.

5. The limit travel switch plays a safety and limit role.

The organic fertilizer composting machine is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines. When used in conjunction with transfer machines, it can achieve the function of multiple tanks in one machine. The fermentation tanks it is equipped with can continuously discharge or batch discharge, with high efficiency, stable operation, durability, and even flipping.

Why we use the organic fertilizer?

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In the international market,due to the long-term application of chemical fertilizer,the shortageg of organic fertilizer and the imbalance of various nutrients,the ecological environment of farmyard,the physical and chemical properties of soil and the microbial area of soil have been damaged to varying degress,which to a certain extent affects the yield and safety of agricultural products.Due to the limited and land and higher health awareness in Europe and America,the problem has been recognized earlier.It is suggested to use organic fertilizer to develop organic agriculture.The importance of organic fertilizer has been gradually recognized.Organic fertilizer machine to be designed and used in the process of the organic fertilizer production to finish the production process.

The design and production of organic fertilizer production machine further improve the production efficiency of organic fertilizer.Organic fertilizer machine manufacturers designed a special organic fertilizer production line to be usd to produce organic fertilizer.There are different series of production equipment in the organic fertilizer production line.For example,the production of organic fertilizer fermentation compost turner machine,organic fertilizer mixer machine,organic fertilizer granulation machine and a series of products.Among them,the fertilizer granulator machine is the main equipment in the granulation process.Granulator is designed into different types and models.Meanwhile,different types of equipment are used in different fertilizer production lines.For example,the design of rotary drum granulator can be used to produce organic fertilizer,and this equipment can also be used in the fertilizer manufacturing process of npk,compound fertilizer.
The designing of the organic fertilizer machine not only improve the organic fertilizer producing efficient,it also at the same time improve the using of the organic fertilizer.

Organic fertilizer production line vigorously solves the problem of land pollution in aquaculture plants

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In recent years, we have all understood that the country has made great efforts to control environmental protection, especially with strict requirements for agriculture and animal husbandry. Organic fertilizers need to be used to regulate and improve the soil in agriculture, so that it is rich in organic matter, so that the soil can not be damaged. For animal husbandry, it is necessary to strictly treat animal manure, Using organic fertilizer equipment to ferment and process animal manure into organic fertilizer for soil use is also a win-win solution that organic fertilizer equipment can achieve. Under this premise, it also solves the pollution problem caused by animal manure.

For the problem of soil pollution, the country is currently vigorously addressing it, and development needs to rely on agriculture. Agriculture is not booming, let alone moving forward. There are reasons why the country is vigorously promoting the use of organic fertilizers. Using organic fertilizer granulators to produce organic fertilizers can not only improve soil compaction, but also effectively increase soil organic matter. Only when the soil has a high organic matter content can it develop towards health, This also confirms the significant contribution of organic fertilizer equipment to agriculture.

Strong support and advocacy from the country. Because the use of organic fertilizers is effective and the processing and production process is a way to turn waste into treasure, it can alleviate the problems encountered in agricultural production such as soil compaction, salinization, and chemical residues. It has many advantages for the soil and also supports the country’s sustainable development strategy to a certain extent. Therefore, the country strongly supports the related industries of organic fertilizer production lines, At the same time, it is precisely due to the strong support of the country and the promotion of the use of organic fertilizers that the organic fertilizer production line has rapidly developed and become a highlight in the mechanical industry.

The main task of organic fertilizer equipment is to sterilize livestock and poultry manure and produce organic fertilizer. This not only solves the problem of livestock and poultry farmers dealing with poultry manure, but also promotes the development of ecological agriculture and circular economy. The organic fertilizer production line has the characteristic of using manure as organic fertilizer, which can also create economic benefits for enterprises and promote the development of human environmental protection engineering, making a huge contribution to this.

What are the raw materials for processing fertilizers using organic fertilizer granulators

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The current synonym for organic fertilizer equipment is environmental protection and organic. Why is this? Because organic fertilizer equipment is specialized in handling animal manure, using animal manure to produce organic fertilizer using an organic fertilizer granulator, and then using organic fertilizer to protect the soil, making the soil more and more fertile. When people know that organic fertilizer can protect the soil that nurtures us, organic fertilizer equipment is destined for an extraordinary path in the future. Both our country and other countries in the world are emphasizing sustainable and green development, Because both resources and the environment are crucial for our human survival, organic fertilizer equipment not only achieves sustainable development but also achieves the goal of treating livestock and poultry manure to protect the environment.

The raw materials for producing and processing organic fertilizers are relatively diverse, with a wide range of sources and relatively low prices. For example:

1. Crop straw and other plant residues, which mainly come from rice straw, wheat straw, corn stalks, garden waste, etc;

2. Animal manure, such as pig manure, cow manure, sheep manure, and other livestock manure;

3. Agricultural and sideline product residues, such as soybean meal, rapeseed meal, monosodium glutamate residue, mushroom residue, etc;

4. Household waste, such as kitchen waste, plant ash, etc;

5. Other raw materials, such as biogas residue, peat, plant ash, sludge, urban household sludge, etc.

The complete set of organic fertilizer production line mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, and finished product packaging system; The fermentation system for harmless treatment of livestock and poultry excrement includes: feed conveyor, biological deodorizer, mixer, proprietary tipping machine, oxygen supply system, and automatic control system.

Function and production equipment of humic acid fertilizer

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Humic acid fertilizer plays an important role in maintaining soil activity. In industry, manure, straw, mushroom residue, sawdust and other wastes are fermented by organic fertilizer production equipment, and then processed into organic fertilizer. Such organic fertilizer products are rich in humic acid.

1. Humic acid can improve nitrogen use efficiency

Nitrogen fertilizer is an indispensable fertilizer for plant growth, mainly urea and carbamine. When urea and ammonium bicarbonate are applied to the field, they will soon lose with the air and water flow. Only 30% of the nitrogen can be absorbed and utilized by crops. The aromatic core, hydroxyl group, carboxyl group and other acidic functional groups in humic acid can react with nitrogen to form stable new ion groups. These complexes remain in the soil for a long time, and gradually decompose and release nitrogen element, so that plants can slowly absorb it.

2. It has synergistic effect on phosphate fertilizer

When the available phosphorus fertilizer is applied into the soil, the phosphorus element will be fixed by the metal ions in the soil, so that the available phosphorus can be transformed into delayed phosphorus or ineffective phosphorus. The acid functional groups such as aromatic nucleus, hydroxyl group and carboxyl group in humic acid can react with phosphorus element to make it become soluble phosphorus, which increases the activity of phosphorus element and is easy to be absorbed by plants. According to statistics, the fertilizer efficiency of phosphate fertilizer can be increased by 5-10% after adding humic acid fertilizer.

3. It has synergistic effect on potassium fertilizer

The functional groups in humic acid can also absorb and store potassium ions, which can not only prevent the loss of potassium ions with water in sandy soil, but also prevent the fixation of potassium in cohesive soil, which can improve the utilization rate of potassium fertilizer by about 5%. In order to improve fertilizer efficiency, NPK fertilizer and humic acid organic matter will be processed by fertilizer granulator in organic fertilizer production process.

4. It has the effect of retaining water and fertilizer

Humic acid interacts with calcium ions in the soil to form a flocculent precipitated gel, which can cement the soil together, turning the soil particles into small reservoirs and fertilizer reservoirs that retain water and fertilizer, increase soil voids, and improve Improve soil water and fertilizer retention capacity.

The use of organic fertilizer equipment is the beginning of agricultural mechanization

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With people’s attention to food health, organic products and organic agriculture are increasingly favored by consumers, and the development of organic fertilizer production lines is to meet this market demand. In the era when green agriculture, organic fertilizer equipment and organic fertilizer production line were popular, the state vigorously carried out green agriculture. The cultivation industry should first strengthen the understanding of the application of organic fertilizer. The organic fertilizer granulator should reduce the harm of traditional fertilizers and pesticides to fruits and vegetables as much as possible, and produce green organic food that reassured buyers.

Most of the raw materials for organic fertilizer are made from poultry manure, and there are many rural farms, so some poultry manure can be seen everywhere. However, in the past, we used to directly put these poultry manure into the fields, causing a waste of many resources. Since we started using organic fertilizer equipment, these resources can be truly utilized, The function of organic fertilizer equipment is to make full use of these wasted resources and manufacture them into recyclable resources. Therefore, the use of organic fertilizer equipment is the beginning of agricultural mechanization, and many nutrients in the feces of these animals are discharged from the body without passive absorption. Therefore, it is necessary to use these resources to produce resources beneficial to crops, For example, in the past, our farmers often planted garlic or leeks, which required a lot of nutrients for their growth. Therefore, the fertilizer we made using organic fertilizer equipment can be fully used in these vegetables, and the effect is very obvious. Previously, we conducted experiments where one piece of land used organic fertilizer materials, and another piece of land did not use organic fertilizer materials. After two months, the difference in their results exceeded one time, So it indicates that the raw materials used in the manufacturing of organic fertilizer equipment do have a very good promoting effect on plant growth.

The application effect of organic fertilizer produced by the organic fertilizer production line is good, which can improve problems such as soil compaction, salinization, and chemical residues. However, our excessive dependence on fertilizers in long-term agricultural production has caused varying degrees of harm to the soil. The specific manifestations of these hazards are mostly soil compaction and salinization, and such soil has become unsuitable for crop growth, and the fruits produced will also contain more or less chemical residues, People’s consumption can also cause certain harm to their own health. The application of organic fertilizer produced and processed by organic fertilizer production lines can alleviate and improve soil pollution. The improved soil can also have an impact on crop yield and quality when planting crops. Therefore, the application effect of organic fertilizer produced by organic fertilizer equipment is a major factor in the popularity of organic fertilizer production lines in the market.

How much is the total cost of the entire sheep manure organic fertilizer production line

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In the current process of agricultural development, organic fertilizer equipment is an important type of equipment used in rural areas for agricultural development. It can improve some of our living environment and also use organic fertilizer equipment to create some profits. Why do we say so? The main reason is that the raw materials produced by our organic fertilizer equipment are considered as pollutants in the garbage environment in rural areas, so the raw materials are very cheap, Although the raw materials are cheap, the organic fertilizers produced are high-quality organic fertilizers that have great benefits for the soil. Only after being recognized by people can more people purchase organic fertilizers and earn profits from them.

Price selection guide for the complete set of organic fertilizer production line:

Small organic fertilizer equipment worth around 11000 yuan is highly welcomed by ordinary farmers. There are many raw materials for organic fertilizer, such as livestock and poultry manure, agricultural waste, plant ash, mushroom residue, etc. The majority of livestock and poultry manure is treated, many of which are owned by farmers. Small organic fertilizer production lines can meet this requirement, not only solving the problem of emission reduction and disposal of livestock and poultry manure, but also making money from livestock and poultry manure, bringing significant profits.

Organic fertilizer equipment ranging from 23000 to 800000 yuan has been accepted by medium-sized professional fertilizer processing enterprises and large-scale breeding enterprises.

Specialized organic fertilizer equipment priced from 36000 to 1.5 million yuan or higher is favored by large-scale organic fertilizer production line projects.

The sheep manure organic fertilizer production line is a series of production equipment that uses sheep manure as raw material and produces organic fertilizer through fermentation processing. The pollution of livestock and poultry manure has attracted strong attention from society. Under the pressure of environmental protection, more and more farms are starting to solve this problem, attempting to change the current passive situation. When large-scale farms across the country are seeking breakthroughs in the utilization of manure, processing livestock and poultry manure resources into organic fertilizer is undoubtedly a win-win approach, which can not only meet environmental requirements but also achieve income generation and value-added. So how much area does the sheep manure organic fertilizer production line need to cover? The organic fertilizer production line with an annual output of 5000 tons covers an area of approximately 3 acres, the production line with an annual output of 10000 tons covers an area of 5 acres, and the organic fertilizer production line with an annual output of 50000 tons covers an area of approximately 15 acres.

Working principle and advantages of organic fertilizer fermentation equipment

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Organic fertilizer fermentation equipment is the first choice of organic fertilizer production enterprises, because it has great advantages in practicability and cost control, and is one of the better equipment combined with the operation mode of agriculture and animal husbandry. Here is a brief introduction to the working principle and advantages of this organic fertilizer production equipment.

1. Working principle of organic fertilizer fermentation equipment

The comprehensive treatment technology of solar aerobic fermentation is adopted in compost tipper. It is composed of solar fermentation chamber, electric follow-up device, overturning and throwing machine, shifting car and aeration system. It can make full and effective use of solar energy and ferment and decompose the sewage sludge, river sludge, livestock manure and organic matter after garbage separation under the action of microorganism. The compost is further processed by an organic fertilizer granulator.

Aerobic fermentation by solar energy is a very important link in organic fertilizer production. During this period, the treatment of organic solid waste must solve the problems of drying, fermentation, sterilization, deodorization, and finally obtain higher economic benefits with lower cost. Before fermentation, various raw materials to be fermented are mixed according to a certain proportion, so as to meet the fermentation conditions such as water, carbon and nitrogen ratio, and finally achieve the purpose of shortening the fermentation cycle and achieving the best fermentation effect.

2. Advantages of organic fertilizer fermentation equipment

Compared with other similar equipment, organic fertilizer fermentation equipment has great advantages. By comparison, it is found that the windrow turner is flexible, but covers a large area; the fermentation period of fermentation tank is short, but the cost is high, and it is not suitable for popular demand. At present, the more widely used is the trough type compost turner, and the high-grade ones are double screws compost turning machine and chain compost turner, etc. there are many types of products, which can be ordered according to their own needs.