fertilizer production line

In organic fertilizer production enterprises, there are two commonly used types: open compost fermentation and sealed compost fermentation, which are commonly referred to as tank fermentation and tank fermentation. First of all, take tank fermentation as an example. There are electric power driven tank tipping machines that can meet the needs of full tank fermentation and large-span fermentation, and there are organic fertilizer tipping trucks powered by diesel engines that can easily complete the tipping work by operating and driving only staff.

The next thing to mention is the organic fertilizer fermentation tank. Based on further requirements for environmental protection and production efficiency, various types and models of fermentation tank equipment have emerged in the fermentation organic fertilizer production line market. This machine places materials inside the tank and greatly shortens the entire fermentation cycle through regular heating and stirring. In addition, in a closed tank, various harmful gases generated during fermentation will not have a significant impact on the working environment, which is quite advantageous compared to tank type fermentation equipment.

There are many benefits to fermenting cow manure organic fertilizer using an organic fertilizer dump truck. Here are a few examples:

1. Improve the soil and make the land fertile

Due to the fact that cow dung belongs to cold fertilizer, while cattle are herbivores, its protein content is low and there are many herbaceous fibers. It is suitable for application in fields where soil texture is severely damaged, which can improve soil permeability and increase soil nutrition.

2. Increase crop yield and improve quality

Organic fertilizer is rich in various nutrients such as crude protein, crude fat, and crude fiber. After decomposing organic fertilizer, it can provide energy and nutrients for soil microbial activities, promote microbial activities, accelerate the decomposition of organic matter, and produce active substances that can promote crop growth and improve the quality of agricultural products.

3. Improve fertilizer utilization

Organic fertilizer contains a large amount of nutrients, but its relative content is low and its release is slow, while chemical fertilizers are rich in nutrients, high in composition, low in composition, and quick in release. The application of the two is reasonable and complementary. The organic acids generated by the decomposition of organic matter can also promote the dissolution of mineral nutrients in soil and fertilizers.

There are so many benefits of using cow dung to produce organic fertilizer, so many people begin to collect cow dung on farms or in places where individuals raise cattle. Small amounts of cow dung can be produced manually. If a large amount of cow dung needs to be produced using organic fertilizer equipment, which saves time and effort, and is efficient.

 In the organic fertilizer production line, it is impossible to say that the organic fertilizers that have just been produced are packaged and transported in the use of organic fertilizers. Generally, some shapes are processed. At this time, organic fertilizers are required. Granulator, so what do you need to prepare before shape processing?

Preparation work of fertilizer granulator machine, for the production of organic fertilizers, the raw materials should reach the required monotonous requirements, and further monotony is required when required. And the raw materials are sieved to remove agglomerates and mechanical impurities.

When the fertilizer granulator machine is operating, reflect on whether the water, electricity, and gas systems in the equipment are normal, ensure that the water and gas roads are dredged and leak-free, whether the electrical system is normal, and that the heating system, temperature control, and various instruments can be reliable; Test the car at a low speed to observe whether the organic fertilizer production equipment can run normally; start the vacuum pump on the setting table and observe whether the obligation can be normal; lubricate the smooth parts of various equipment. Remove any shortcomings if found. Install the machine head and setting sleeve, choose the specifications of the machine head according to the product type and size, and install the machine head one by one according to the following.

Granulator operation can be started after the thermostat is turned on when the machine is turned on. The machine head and the granulator flange bolts should be tightened again before starting to eliminate the difference in thermal expansion between the bolt and the machine head. The tightening of the machine head bolts is diagonal. Tighten it evenly. When tightening the flange nut of the machine head, the tightness around the four sides is required, otherwise, the material will run away.

When the fertilizer granulator machine is in operation, press the “ready to drive” button, then connect the “drive” button, and then slowly change the screw speed of the healing knob, and the screw speed starts slowly. Then gradually speed up and add a small amount of material. And according to the needs to add enough material, the twin-screw granulator uses a metering feeder to uniformly and uniformly feed, making the organic fertilizer granulator more efficient.

The development of animal husbandry and crop cultivation in China is very rapid. At the same time, large-scale farming has a great advantage, which is that it can be managed centrally. However, it is the same as crop straw, and unreasonable treatment will become a relatively troublesome problem. Therefore, how to reasonably solve these problems has become an urgent problem at present, but when the organic fertilizer production line is launched, these problems will no longer be a headache for us. We can use organic fertilizer production lines to perfectly combine these livestock and poultry manure with crop stalks and process them into commercial organic fertilizers. However, there are also relevant standards for the construction of organic fertilizer production lines, and the process flow of organic fertilizer is even more cumbersome.

1. The product quality meets the national standards for organic fertilizers, green food special fertilizers, and organic compound fertilizers;

2. The product models are divided into five series: grain, vegetables (melons, fruits, and leaves), fruit trees, flowers, and lawns. Several models are formulated in each series according to the growth characteristics of crops;

3. The supply of raw materials is reliable. The main raw materials for this product are livestock manure, and auxiliary materials include: peat, sawdust, straw, bean cake, horn bone meal, and other wastes. The supply of surrounding materials shall not be less than 70 tons/day;

4. The main raw materials for organic fertilizer production include pig manure, cow manure, chicken manure, etc. from farms; Ingredients include: straw, straw, charcoal, straw charcoal, rice husk, etc;

5. The production process of organic fertilizer basically includes several processes such as inoculation and fermentation of organic materials (pre fermentation), main fermentation, crushing, compounding and mixing, drying, granulation, cooling, screening, metering and packaging.

The development of the industry drives the improvement of the economic level, which is a rule of market development and an inevitable result. As an important pillar of the agricultural machinery industry, the organic fertilizer production line has always been ahead of the industry. In recent years, with the support of high-tech, it has reached a higher technical level. In fact, through analysis, it can be found that success is achieved through the concerted efforts of everyone, and is gradually achieved through countless difficulties.

In the biofertilizer project process, each production process is irreducible in production. Each production process directly affects the product quality and output of the entire bio-organic fertilizer. What steps do we have to go through to produce organic fertilizer?

First, first add animal manure and straw to be fermented according to the proportion, then stack them together for simple stack fermentation, and then enter the fermentation tank to use the stacker for secondary fermentation. At around 50%, raw materials such as poultry manure and manure are fermented and rotted. The harmful bacteria can be killed during the entire fermentation process, which is also the most important part of the entire bio-organic fertilizer manufacturing process.

Second, the semi-wet material pulverizer of the organic fertilizer pulverizing equipment should be used for the preliminary decomposition of the raw materials.

Third, the mixing of ingredients is a key step in fertilizer production. Its main function is to add the right ingredients in proportion and the right mix to improve the quality of the fertilizer.

Fourth, after the materials are evenly mixed, granulation is carried out. The organic materials with a good proportion are fed into the fertilizer granulator machine for granulation. At this step, a granulator can be selected according to the customer’s demand for the appearance of the granules. This step is also the most important part of the entire process.

Fifth, the organic fertilizer equipment is born in the drying process. The materials get high temperature during the drying process. The particles are dried by the dryer to reduce the water content to a certain level, and then the cooling is needed because water cannot be used for cooling. Therefore, it is necessary to use a cooling device to isolate the contact between the material and the water. This step plays a secondary role in reducing moisture.

Sixth, the sieving process requires sieving the fertilizers of unqualified granules. The unqualified granules are transported to the crushing area for pulverization and then granulated. The qualified granulated products are transported to the packaging machine through the conveyor. It has the advantages of high efficiency and easy operation.

Seventh, packaging is the last link in fertilizer equipment.

The above are the various processes in the biological organic fertilizer production line. The processes of organic and compound fertilizers, compound fertilizers, and BB fertilizers are different. According to the needs of the manufacturer, positioning, and output, to select the appropriate production line.

After harvesting crops, the remaining straw waste is difficult to handle. In the past, incineration was used for treatment, but it would cause serious environmental pollution. If it is processed into fertilizer or fuel, secondary utilization of resources can be achieved. Taking the investment in a small-scale straw organic fertilizer production line as an example, straw itself contains a large amount of organic matter, dry matter, ash, nitrogen, phosphorus, potassium, and other nutrients. Processing it into organic fertilizer through fertilizer production equipment is indeed a good choice.

After being processed by a large straw crusher or other crushing machinery, crop stalks are mixed with a certain type of livestock and poultry manure, added with relevant fermentation agents, and sterilized by high-temperature fermentation to kill eggs. In order to produce organic fertilizer raw materials, but the key is the organic fertilizer equipment. As the main equipment for processing organic fertilizer, it has a significant impact on the production of organic fertilizer. Different prices and different quality of organic fertilizer equipment also have different effects on the production of organic fertilizer. Therefore, if we want to produce hot selling organic fertilizer in the market, we need to refer to peer suggestions, conduct field visits, and conduct on-site testing when purchasing organic fertilizer equipment. In this way, high-quality and low-cost organic fertilizer equipment can be selected, and standard commercial organic fertilizer can be produced. Only in this way can green organic food be grown. This is also why many friends believe that organic fertilizer equipment is the key to growing green organic food.

While using straw as raw material in organic fertilizer production lines is a good choice in terms of nutritional composition, it is not as convenient to collect as livestock manure, and of course it is relatively better for large-scale crop cultivation. Some organic fertilizer plants use the remaining vines after harvesting vegetables in greenhouse as raw materials, as it is inevitable to mix with residues such as plastic films, and early screening of raw materials is also a necessary process.

When straw raw materials are sufficient, a large-scale straw organic fertilizer production line can be built, which makes the production environment of the factory much better than that of the livestock manure organic fertilizer factory. When straw raw materials are scattered and not sufficient, the production method of using livestock and poultry manure as the main material and straw as the auxiliary material can be selected to produce organic fertilizer. In this way, straw can not only absorb excess water in the manure, but also adjust its inherent proportion of finished products to produce suitable organic fertilizer products.

Organic fertilizer granulator is an important part of the entire organic fertilizer production line, so we should pay special attention to inspection and maintenance for this part, so as to ensure the core interests of the enterprise. Of course, other equipment also needs to be inspected from time to time, and the inspection direction is similar to the granulator; so, the following will tell you in detail how to properly inspect and maintain the organic fertilizer granulator during use. 

1) Check whether the various parts of the organic fertilizer granulator machine are working properly, do a good job of checking the wear of the easy-wear parts, and pay attention to replacing the worn parts at any time.

2) For newly installed wheel hubs, frequent inspections must be performed, as loosening is prone to have the greatest impact on organic fertilizer granulation opportunities.

3) Bearing: It is the entire bearing center of the whole organic fertilizer granulator, so it is very important for the maintenance of the bearing. Its quality directly determines the service life and operating rate of the machine. It must be clean and the seal must be good.

4) If the oil temperature of the bearing of the organic fertilizer granulator machine rises, it should be stopped immediately for inspection to eliminate the cause.

5) The removal of impurities such as dust should be done to prevent the movable bearing from moving on the chassis when the organic fertilizer granulator encounters unbreakable materials, resulting in serious accidents.

6) Use standardized tools and strictly adhere to mechanical maintenance requirements. Standardized tools can reduce the damage of each part of the organic fertilizer granulator and put it in place.

7) Use the specified oil. Due to the different types of machinery and the requirements of various parts, the organic fertilizer granulators have different lubricating greases and cooling oils. It is necessary to follow the lubricating greases and cooling oils specified by the organic fertilizer granulator manufacturers to ensure organic fertilizer production The good performance of the granulator was demonstrated.

8) Timely maintenance and overhaul, no sick work. The reasonable maintenance and timely maintenance of the organic fertilizer granulation equipment are the guarantee for the high yield and efficiency of the organic fertilizer granulator.

9) For the replacement of organic fertilizer raw materials, production tests must be performed to ensure that the organic fertilizer granulator can achieve the best results.

10) Reasonable raw material composition, fineness, water content, and reliable finished products are the basis of the organic fertilizer granulator machine.

Many factors should be considered in the construction of an organic fertilizer plant,such as market sales of organic fertilizer,development prospect of organic fertilizer industry,raw materials of organic fertilizer production,equipment of organic fertilizer production line and investment of organic fertilizer production line.After plant is built,the maintenance of the organic fertilizer equipment should be considered when the organic fertilizer is put into production.
After using the organic fertilizer production equipment for a period of time,there will inevitably be wear and failure.The organic fertilizer production line needs all organic fertilizer machines to operate together,and the failure of some machines will certainly affect the progress of the whole production line.How to reduce the wear of equipment,the occurence of productionn failure and extend the severice life of organic fertilizer equipment is particularly important.
Maintain the equipment from the production process of organic fertilizer
The production process of organic fertilizer mainly includes fermentation,throwing,crushing,mixing,granulation,screening,drying,cooling and packaging.The main used organic fertilizer equipment hich these machine are also to be equipped in biofertilizer project,are crusher,mixer,fertilizer granulator machine,screening machine,dryer machine,cooler,packaging machine.
Then from the production process of organic fertilizer,this paper focuses on the mainntenance methods of several organic fertilizer machines.

Composter machine:
1)After the use of the tipping ioeration,the residues and surplus materials on the tipping machine and the surrounding site shall be removed,and the lubricating point.
2)Check the oil quantity of the gearbox of the dumper,and add enough gear oil.
3)Remove the accumulated materials in the unloading port of the tripper and keep it unblocked.
4)Check the contact condition of each contactor in the electric control cabinet,and replace it immediately if it is damaged.
Before using the crusher,check whether the shape of the machine is damaged and whether all parts are complete.Before the crusher is connected to the power supply,first,confirm whether there is any iron foreign matter in the crusher,and manually rotate the flywheel for more than one turn.Never move the flexible knife by hand to ensure safety.To ensure that the main machine of the crusher turns correctly,the motor can be started and put into production.
The use time of the internal cutter of the crusher varies.If there is any wear,please replace the blade in time.When installing the tool,the rotating tool must be fastened.The crusher has been running for about 500hours.Check the left and right main bearings,clean and lubricate them if necessary.The working load of the crusher is heavy.It is necessary to check the tightness of the transmission traingle belt frequently to ensure the smooth and reliable transmission of moving knife.It s not allowed to increase the rotation speed of the crusher at will.When the crusher works with a large power machine,it is necessary to control the flow and make the flow uniform.