fertilizer production line

The chicken manure fermentation tank type tipping machine is an efficient mechanical equipment specifically used for the fermentation treatment of livestock and poultry manure, especially chicken manure. The following is a detailed introduction about the device:

The chicken manure fermentation tank type tipping machine is a modern agricultural machinery equipment mainly used for the fermentation treatment of livestock and poultry manure. By operating the tipping machine, it is possible to achieve uniform flipping, mixing, and ventilation of chicken manure, thereby accelerating the fermentation process of chicken manure and improving the yield and quality of organic fertilizers.

Working principle: The working principle of the slot type tipping machine is mainly to achieve the flipping of compost through the movement and flipping of the tipping shovel device. When the tipping shovel device moves upwards, it will flip the compost up, and when it moves downwards, it will flatten the compost. At the same time, the function of the baffle and skateboard is to control the movement and position of the compost, so that it will not scatter during the flipping process. The stacker needs to be flipped in a certain order to ensure that the compost can be fully mixed and fermented.

Technical features:

Efficiency: The slot type tipping machine can quickly and evenly flip and mix chicken manure, greatly accelerating the fermentation speed and increasing the yield of organic fertilizers.

High degree of automation: The equipment adopts advanced control systems, which can achieve automated operations, reduce manual intervention, and reduce labor intensity.

Strong adaptability: The stacker is suitable for breeding farms and fermentation tanks of different scales, and can be customized and adjusted according to actual needs.

Environmental protection and energy conservation: By operating the tipping machine, the accumulation and pollution of chicken manure can be reduced, while promoting the recycling of organic matter, which meets environmental protection requirements.

main parameter

Production capacity: According to different models and specifications, the output can be adjusted within a certain range to meet the needs of different scale aquaculture farms.

Power: Depending on the size and performance requirements of the equipment, the motor power also varies, generally ranging from several thousand watts to tens of kilowatts.

Flipping width: The equipment’s flipping width is usually between 2 meters and 5 meters, and can be adjusted according to the actual width of the compost.

usage method

Preparation stage: Mix chicken manure and other auxiliary materials in proportion and lay them in the fermentation tank.

Start the equipment: Start the stacker and perform the stacker operation according to the set parameters and sequence.

Monitoring and adjustment: During the flipping process, close attention should be paid to the operating status of the equipment and the fermentation situation of the compost, and adjustments and optimizations should be made as needed.

End operation: After the chicken manure is fully fermented and meets the predetermined requirements, stop the operation of the turner and prepare for the next batch of fermentation treatment.

The chicken manure fermentation tank type tipping machine is an efficient and environmentally friendly agricultural machinery and equipment, with broad application prospects in the field of livestock and poultry manure treatment. By using this device, rapid and uniform fermentation treatment of chicken manure can be achieved, improving the yield and quality of organic fertilizers, while reducing environmental pollution and resource waste.

A complete set of organic fertilizer equipment is a mechanical equipment system used for processing organic waste, such as livestock manure, crop straw, etc., to produce organic fertilizers. The following is a clear answer to the complete set of organic fertilizer production equipment, including equipment type, function, and reference price information:

Equipment type

Animal manure organic fertilizer production line: This type of equipment usually includes multiple links such as collection, crushing, mixing, fermentation, drying, granulation, and packaging of animal manure, achieving harmless treatment and resource utilization of animal manure.

Organic fertilizer box fermentation equipment: a device specifically designed for the fermentation of organic materials, which accelerates the maturation process of organic materials by controlling factors such as temperature, humidity, and oxygen supply.

Roller squeezing granulator: used to produce granular fertilizer from fermented organic materials, facilitating storage, transportation, and use.

Fertilizer granulation equipment: including various types of granulators, such as disc granulators, drum granulators, etc., suitable granulation methods are selected based on the characteristics of raw materials and production needs.

2. Equipment functions

Harmless treatment: By using methods such as biological fermentation, organic waste is transformed into stable and harmless organic fertilizers.

Resource utilization: Transforming animal manure, crop straw, and other waste materials into valuable organic fertilizers to achieve resource recycling.

Improving fertilizer quality: Through professional processing equipment and technology, the efficiency and quality of organic fertilizers can be improved to meet the needs of different crops and soils.

3. Precautions

When choosing a complete set of equipment for organic fertilizer production, comprehensive consideration should be given to factors such as one’s own production scale, raw material characteristics, and market demand, and the appropriate equipment type and specifications should be selected.

When purchasing equipment, attention should be paid to issues such as quality, performance, and after-sales service to ensure the stable operation and long-term benefits of the equipment.

 Application scope of sheep dung organic fertilizer turner

Organic fertilizer plant, lignite humic acid plant, microbial fertilizer plant, sewage treatment plant, large, medium and small farms and other enterprises.

Application of sheep dung compost turning machine

1. Sheep manure fermentation dumper is a common fermentation equipment which uses modern technology to transform agricultural waste, livestock manure and organic domestic waste into bio organic fertilizer. This product is suitable for the production of bio organic fertilizer by surface strip pile fermentation. Its mechanical equipment has the advantages of less investment, low energy consumption, fast fertilizer formation and large output.

2. Put the materials into the fermentation tank, and the materials will be stirred and broken regularly by the compost turning machine, and the organic matter will be decomposed under aerobic conditions. It also has the function of crushing, which greatly saves time and labor, improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost.

3. Bio organic fertilizer dumper is a kind of bio organic fertilizer, which is made from livestock manure, agricultural waste, sugar mill filter mud, sludge, domestic garbage and other pollutants through the principle of oxygen consumption and fermentation, and then processed by NPK fertilizer granulator to improve soil quality.

4. Sheep manure fermentation turning machine can mix livestock and poultry manure, sludge with microbial preparations, and straw powder evenly, creating a better aerobic environment for the fermentation of materials.

The cost of the fertilizer production line for producing organic fertilizer with an annual output of 30000 tons of sheep manure may vary due to various factors such as region, equipment configuration, technology selection, raw material prices, and labor costs. The following is a rough analysis of cost composition and possible factors that may affect costs:

Equipment cost: including crusher, mixer, fermentation equipment, fertilizer granulator, dryer, screening machine, packaging machine, conveying equipment, etc. These are the main equipment of the organic fertilizer production line, and the cost will vary depending on the size of the equipment, degree of automation, brand, and supplier.

Civil and factory building costs: The construction and decoration costs of buildings such as factories, warehouses, and office areas required for the production line.

Installation cost: The cost of installing and debugging the equipment upon arrival at the site.

Auxiliary system costs: including power system, water supply and drainage system, dust removal system, automation control system, etc.

Cost of environmental protection facilities: Environmental protection facilities such as wastewater treatment, exhaust gas treatment, and noise control.

Labor cost: The wages and benefits of the employees required for the organic fertilizer production line.

Raw material cost: In addition to sheep manure, additional auxiliary materials, microbial agents, etc. may also be required.

Operating costs: including water and electricity costs, maintenance and repair, replacement of vulnerable parts, etc.

Market and sales costs: market research, product promotion, sales channel construction, etc.

Working capital: The cash flow demand during the operation of the organic fertilizer production line.

Risk reserve: to cope with risks such as market fluctuations and unstable raw material supply.

According to market conditions and specific project details, the total investment for an annual production line of 30000 tons of sheep manure organic fertilizer may range from millions of yuan to tens of millions of yuan. To obtain more accurate estimates, it is recommended to contact equipment suppliers and industry experts to provide detailed quotations based on specific production line configurations and technical requirements.

The 10000 ton/year organic fertilizer production equipment is a comprehensive system that typically includes multiple key equipment and process flows to ensure efficient production and quality of organic fertilizers. The following is a detailed answer about the main components and characteristics of the 10000 ton/year organic fertilizer production equipment:

Main supporting equipment for 10000 tons/year organic fertilizer production equipment

Fermentation and flipping machine: This equipment is the core equipment in organic fertilizer production, used for the fermentation and flipping of materials. It has the advantages of high accumulation of fermentation materials, large flipping yield, and thorough flipping of materials, making it suitable for large-scale organic fertilizer fermentation. The power of the equipment varies according to production needs, with common motor powers ranging from 7.5kw to 11.0kw.

Organic fertilizer crusher: used to crush fermented materials to achieve a uniform state. A large semi wet material crusher is a common choice, with an electric motor power of up to 21kw and an hourly output of 3-5 tons.

Organic fertilizer mixer: The mixer mixes the crushed materials with various raw materials such as nitrogen, phosphorus, potassium inorganic fertilizers, and other additives in a certain proportion. The horizontal mixer model 900 is a commonly used choice, with an electric motor power of 7.5kw.

Organic fertilizer granulator: Granulates the mixed materials into granular products suitable for transportation and storage. The disc granulator is a commonly used equipment, with an electric motor power of 11kw and an hourly output of 5-6 tons.

Organic fertilizer dryer: further removes the moisture content inside the processed material particles to meet the moisture content standard. A rotary dryer is a common choice, with a length of 12 meters and an electric motor power of 11kw.

Organic fertilizer cooler: Cools the dried granular materials for easy storage and transportation.

Screening machine: There may be differences in the size of the particle materials produced from the granulation process, and unqualified particles need to be screened out through the screening machine for secondary processing.

Coating machine: Wrap a layer of thin film on the surface of material particles, which is beneficial for particle shape reinforcement and appearance improvement.

Packaging machine: Weighs and packages material particles that have undergone a series of processing. The automatic packaging scale is controlled by a microcomputer and has functions such as high weighing accuracy, automatic clamping, and sewing.

The process flow of the 10000 ton/year organic fertilizer production equipment usually includes steps such as raw material fermentation, automatic batching of raw materials using computer belt scales, crushing, mixing, granulation, drying, cooling, screening, coating, and packaging. Through these steps, the raw materials are transformed into high-quality organic fertilizer products.

The 10000 ton/year organic fertilizer production equipment is a comprehensive system that requires selecting appropriate equipment and process flow based on production demand and market conditions to ensure efficient production and quality of organic fertilizers.

The user has purchased NPK fertilizer manufacturing process, and after the installation of the equipment, it needs to carry out trial run or trial production. In the process of trial production, we need to constantly adjust and modify to produce high-quality and qualified fertilizer materials. So what should we pay attention to in the process of fertilizer production equipment operation?

What should be paid attention to in the installation and commissioning of fertilizer equipment

1. Attention should be paid to the installation of fertilizer equipment, which should be installed on a horizontal concrete foundation and fixed with anchor bolts.

2. When installing fertilizer equipment, the main body should be vertical to the horizontal.

3. After installation, check whether the bolts of each part are loose and whether the main engine compartment door is tight. If so, tighten it.

4. We should carry out according to the power of fertilizer equipment, and configure the power line and control switch according to the power of equipment.

5. Finally, we should pay attention to that after the installation and inspection, the NPK fertilizer granulator will carry out the no-load test run, and the production can be started when the test run is normal.
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The production process of chicken manure organic fertilizer production line equipment and the environmental advantages it brings. Organic fertilizer, as an important agricultural resource, can not only improve soil quality and increase crop yield, but also reduce the impact of chemical fertilizers on the environment. It can be said to be an important support for the sustainable development of modern agriculture.

1、 Raw material collection and processing

The production process of chicken manure organic fertilizer production line starts from the collection and processing of raw materials. These raw materials include organic waste such as agricultural waste, livestock manure, and plant straw. These wastes are processed through composting and other methods, decomposed and fermented, and gradually transformed into organic matter, providing a foundation for the subsequent production of chicken manure organic fertilizers.

2、 Fermentation treatment

During this process, chicken manure will be stacked in the fermentation pile, and through the action of microorganisms, organic matter will gradually decompose into organic acids, ammonia, and other substances. This process requires attention to controlling temperature, ventilation, and other conditions to promote microbial growth and organic matter decomposition.

3、 Flipping and conditioning

The fermentation process usually requires multiple flipping and conditioning to ensure uniformity and sufficient oxygen supply inside the material pile. This process helps to accelerate the fermentation process and improve the efficiency of organic matter decomposition. In this step, it is necessary to use equipment such as organic fertilizer turners for operation to reduce manual labor intensity.

4、 Drying and crushing

The organic fertilizer after fermentation has a high moisture content and needs to be dried. The drying process usually uses equipment such as a rotary dryer to evaporate the moisture in the fertilizer and achieve a suitable storage level. Subsequently, the dry organic fertilizer will be sent into a crusher for fine crushing treatment, ensuring that the particle size of the fertilizer is moderate and convenient for application.

5、 Packaging and storage

After drying and crushing, organic fertilizers will be packaged for transportation and storage. Common packaging methods include bagging, bulk packaging, etc., which should be selected according to actual needs. In addition, quality testing is required before packaging to ensure that organic fertilizers meet national standards.

Through the above steps, the equipment of the chicken manure organic fertilizer production line has completed the entire production process from raw material collection to finished product packaging. In this process, the coordination and application of various professional equipment played a crucial role, not only improving production efficiency, but also ensuring the quality and stability of organic fertilizers.

When producing 10000 tons of cow manure per year for organic fertilizer, the accompanying overturning equipment is one of the key links. The following is a clear answer about the overturning equipment:

Slot type stacker:

Function: A mechanical equipment specifically designed for organic fertilizer processing, with the core function of efficiently composting organic waste, achieving rapid fermentation, decomposition, and transformation of organic waste.

Advantages of slot type stacker:

Improving production efficiency: Compared to traditional manual composting methods, slot type composting machines can quickly process a large amount of organic fertilizer.

Ensure fertilizer quality: The processed organic fertilizer has stable quality and balanced nutrients.

Reduce labor intensity: Reduce the labor intensity of workers.

Resource conservation: achieving the resource utilization of organic waste and reducing environmental pollution.

The scope of application of slot type tipping machine: various types of organic waste treatment, including cow manure.

Self moving stacker:

Classification: It is divided into two types: tracked stacker and wheeled stacker.

Function: The fermentation equipment in the complete set of equipment for producing bio organic fertilizers, which can perform flipping, fluffiness, and stacking of fertilizer based raw materials

Advantages of self-propelled stacker:

Advanced fermentation technology: designed using the principle of microbial oxygen consumption fermentation.

High efficiency: The mini machine can mix 400-500 cubic meters of fresh cow manure per hour, equivalent to a large amount of manual labor.

Easy to control: One person can control and drive the vehicle, with good rigidity, balanced force, and safe and reliable performance.

Specification and quantity of organic fertilizer flipping equipment

Specifications: Based on the production scale of 10000 tons of cow manure per year, appropriate specifications of flipping equipment need to be selected. The specific specifications need to be customized based on factors such as production site, raw material characteristics, and product requirements.

Quantity: The number of flipping equipment should be comprehensively considered based on factors such as production scale, equipment efficiency, and working time. Multiple overturning equipment may need to be configured to meet production needs.

When producing 10000 tons of cow manure per year for organic fertilizer, the supporting overturning equipment should be a trough type overturning machine or a self-propelled overturning machine. These devices have advantages such as high efficiency, environmental protection, energy conservation, and safety, and can meet the needs of large-scale production. The specifications and quantity of specific equipment need to be customized according to the actual situation to ensure production efficiency and product quality.

The organic fertilizer manufacturing process is suitable for chicken manure, duck manure, goose manure, pig manure, cow manure, sheep manure, pigeon manure, rabbit manure and other common animal manure to produce organic fertilizer. If 10-20% plant straw is added, the effect is better.

Treatment methods of organic fertilizer manufacturing process

1. Raw materials: livestock manure, straw powder (grass powder, sawdust, bran, mushroom substrate, cake), starter, organic fertilizer equipment.

2. Production method: Sprinkle 20-30 cm of manure. After sprinkling straw powder, sprinkle the manure starter diluent. Spread the manure, straw powder, and diluted bacterial liquid again. After turning all over, check the dry humidity of the fermented material. , The dry humidity is about 60%, that is, hold the fermented material tightly with your hands, and feel that there is watermark on your hand but no water drops. If the fermented material is too dry, splash an appropriate amount of water when turning it again, the fermented material is too wet, you can add it Dry excrement or dry soil can be used. After mixing, pile up and cover with a layer of straw or film for fermentation. Use the compost turning machine to process the fermented materials on time.

3. Fermentation time: 7-10 days in summer, 10-15 days in spring and autumn, and fermentation in plastic greenhouse in winter. During the fermentation process, there was an obvious warming process, the fermented organic fertilizer was dark brown, and the odor was reduced.
Fermented organic fertilizer

1. Mix the starter and fermentation material evenly in proportion to start fermentation.

2. The fermentation process needs oxygen supply. The compost dumper is used to turn the materials and increase the oxygen supply. Generally, the fermentation can be completed in 5-7 days.

The organic fertilizer fermented by this method can be directly used as base fertilizer for crops. If further processing, it also needs other organic fertilizer equipment, fertilizer granulator granulation, drying, cooling, bagging and selling as commercial fertilizer.

The yield calculation of organic fertilizer production lines is usually based on factors such as the consumption of raw materials in the actual production process, the efficiency of production equipment, and the net weight of the product. Here are two common calculation methods:

The first method is based on calculations of raw materials and fermentation products. Firstly, it is necessary to know the product content of each ton of raw material in the organic fertilizer production line after solid fermentation, as well as the moisture content correction coefficient. These two parameters are determined based on the actual situation. Then, the theoretical production amount of organic fertilizer can be obtained by multiplying the production amount of raw materials by the content of solid fermentation products, and then multiplying it by the moisture content correction coefficient. For example, if the product content after solid fermentation of each ton of raw materials is 400kg and the moisture content correction coefficient is 0.8, then the theoretical weight of organic fertilizer that can be produced from 1 ton of raw materials is 1 ton x 400kg x 0.8=320kg.

The second method is to directly calculate the yield by weighing the physical weight of the product. Specifically, the organic fertilizer produced is weighed to obtain its actual weight, and then divided by the net weight of the product to obtain the yield. This method is more direct, but it should be noted that the net weight of the product may be affected by factors such as moisture content and impurities, so appropriate correction is needed in practical operation.

In addition to the above two methods, other factors may also need to be considered in actual production, such as the operational efficiency of the equipment, the stability of the production line, and the supply of raw materials. Therefore, when calculating the yield of organic fertilizer production lines, multiple factors need to be comprehensively considered to ensure the accuracy and reliability of the calculation results.

Please note that the above is only a general calculation method, and the specific calculation method may vary depending on the organic fertilizer production line. In practical operation, it is recommended to calculate based on the specific production process and equipment characteristics, combined with the actual situation. At the same time, professional technicians or production line suppliers can also be consulted for more accurate and detailed guidance.