fertilizer production line

There are a large number of cattle in the farm. Due to the large amount of cattle food, the daily excretion of feces and urine is more than other livestock and poultry, and the nutrient content is also more. Therefore, cow dung is also an important source of fertilizer in agricultural production. What are the benefits of processing cow dung by organic fertilizer manufacturing process? Let’s have a look.

1. The excretion of cattle varies with breed, age, body weight and management conditions. According to the nutrient content of cow dung and urine, each cow could provide 38.0 kg of nitrogen, 47.6 kg of potassium and 5.3 kg of phosphorus.

2. The main components of cow manure are cellulose, hemicellulose, protein and its decomposition products and various inorganic salts. Cow is a ruminant. After repeated chewing, its feces are fine and dense. In addition, it has a lot of drinking water, high water content in the feces, difficult air circulation, difficult decomposition of organic matter in the feces, and slow maturity. It is a cold organic fertilizer. The fertilizer efficiency of uncooked cow dung urine is low, which can be improved by fermenting with organic fertilizer equipment and processing with rotary drum granulator.

3. The application of cow dung organic fertilizer can loosen the soil, make it easy to cultivate, and has good effects on improving clay. The average total nitrogen content of fresh cow manure is 0.38%, total phosphorus 0.10%, total potassium 0.23%, moisture content 75.0%, and crude organic matter 14.9%.

The aerobic fermentation of organic fertilizer manufacturing process is the main way to realize the harmlessness and resource utilization of livestock and poultry manure in cattle farms. Our equipment can not only solve the environmental pollution problem of livestock and poultry manure, but also contribute to the development of bio-organic fertilizer and promote agriculture. Sustained development is of great significance.

How much is a set of cow dung organic fertilizer equipment? What is the price of NPK fertilizer manufacturing process? What is the profit of opening a small organic fertilizer factory? Consult us for details.

The organic liquid fertilizer production line is a modern production line specifically designed for producing organic liquid fertilizers. This production line usually covers multiple stages such as raw material collection, pretreatment, fermentation, mixing, reaction, filtration, storage, and filling, aiming to convert organic raw materials into efficient and environmentally friendly liquid fertilizers.

Main features:

Diverse raw materials: The organic liquid fertilizer production line can accept various organic raw materials, such as animal and plant residues, waste, crop straw, etc., and convert them into valuable liquid fertilizers through scientific processes.

Efficient fermentation: The fermentation process in the fertilizer production line adopts advanced microbial fermentation technology, which promotes the proliferation of beneficial microorganisms by controlling environmental conditions such as temperature, humidity, and oxygen, and converts organic raw materials into nutrient rich liquid fertilizers.

High degree of automation: The entire production line adopts a computer control system to achieve automated production, packaging, and transportation, greatly improving production efficiency and reducing labor costs.

Stable product quality: Due to automation control, various production processes can be precisely controlled to ensure stable product quality and meet the needs of crop growth.

Environmental protection and energy conservation: The waste and wastewater generated during the production process can be recycled after treatment, reducing environmental pollution. Meanwhile, the production line adopts energy-saving equipment and technology to reduce energy consumption.

Main equipment:

Pre processing equipment: used for crushing, screening, and other preliminary processing of raw materials for subsequent processing.

Fermentation equipment: such as fermentation tanks, used for microbial fermentation to convert organic raw materials into liquid fertilizers.

Mixing and reaction equipment: used to mix fermented liquid with additives, etc., and further improve the quality of fertilizers through specific chemical reactions.

Filtering and storage equipment: Filtering equipment is used to remove impurities from liquid fertilizers and ensure product quality; The storage equipment is used to temporarily store liquid fertilizers for subsequent filling.

Filling and packaging equipment: used to fill liquid fertilizers into designated containers and seal them for easy transportation and use.

Application prospects:

With the development of modern agriculture and the increasing demand for environmental protection, organic liquid fertilizers have received increasing attention due to their high efficiency, environmental protection, and easy absorption. As a key equipment for producing this type of fertilizer, the organic liquid fertilizer production line has broad market prospects. In the future, with continuous technological innovation and market expansion, organic liquid fertilizer production lines will become more intelligent and efficient, providing higher quality fertilizer products for agricultural production.

In short, the organic liquid fertilizer production line is a modern production line that integrates multiple links such as raw material treatment, fermentation, mixing, filtration, storage, and filling. It has the characteristics of high efficiency, environmental protection, and high degree of automation, providing strong support for agricultural production.

Industrial salt plays an important role in multiple industrial fields, including alkali production, food processing, chlor alkali industry, metallurgical industry, textile industry, chemical industry, and building materials industry. However, there is no direct description or clear indication in the literature regarding the direct relationship between industrial salt and the complete production line of granulation equipment.

What granulation equipment does a complete industrial salt production line include

1、 Forklift feeder

The front-end equipment of the production line has the function of temporarily storing materials and continuously and uniformly conveying materials. 4 kW variable frequency motor; Accurate control of output quantity; There is a protective net at the top, which can prevent large pieces of material from entering the silo during production; The vibration motor of the feeder can effectively prevent the phenomenon of material bridging and not being discharged.

2、 Crusher

Crush large pieces of material into target powder. The crusher adopts a 5-layer blade chain composite structure, with a speed of up to 25 revolutions per second, to crush the material layer by layer. Double inlet, upper inlet and lower outlet, avoiding blockage and inability to discharge. Double discharge ports with baffle control, one end can directly output powder packaging, and the other end can enter the granulator for granulation production.

3、 Double roll extrusion granulator

The roller squeezing granulator is a key equipment in the complete production line of industrial salt roller granulator equipment, with an hourly output of 1.5 tons. The machine head is made of cast steel material, and the main shaft is quenched and tempered with 45 # steel. The roller skin is customized with high chromium 13. After surface adhesion treatment, the corrosion resistance and wear resistance effect are quite good.

4、 Particle drum screening machine

Suitable for screening various solid materials with particle size less than 300MM. Equipped with a striking and cleaning device, the screen is made of stainless steel material, which has a good corrosion resistance effect. Multiple discharge ports, qualified materials enter the packaging machine for packaging, and unqualified materials re-enter the crushing and granulation process.

5、 Quantitative packaging machine

We can produce granular powder materials with packaging of 10-60 kilograms.

The chain plate organic fertilizer turner is the main equipment for the production of bio organic fertilizer. The compost turning machine moves on the predetermined track of the fermentation tank, and does not need full-time personnel to operate. It can be operated remotely or even automatically.

Key parts such as: the chain adopts imported parts, durable. The depth of the stack can reach 0.8-1 m by using the lifting device. The vertical lifting height of the material can reach 2m, and it can stay in the air for a long time without aeration. For other forms of dumper, one chain plate dumper is enough for three fermentation tanks. The chain plate dumper can meet the material requirements of NPK fertilizer granulator.

The above are the performance characteristics of the chain plate turning machine for organic fertilizer processing equipment. Although the performance of organic fertilizer composting equipment is good, it must be maintained. Check the oil volume once a week. When the oil level drops, check for leaks. The oil department finds out the reason and adds gear oil to the lowest oil level. When it is necessary to change the oil, remove the upper oil pipe and discharge the air from the oil tank, unscrew the oil plug, collect the oil, and then tighten the oil plug. Lubricate the bearing parts regularly. Regularly clean up debris such as rope ends or iron wires attached to the chain plate.

The pig manure organic fertilizer manufacturing process has a compact structure and advanced technology. The use of harmless live bacteria starter is used to treat livestock and poultry manure, and the compost turning machine is used to process it on time. The material undergoes biological fermentation under the action of a variety of beneficial microorganisms to release nutrients, which can kill germs and eggs, detoxify and deodorize, and achieve harmlessness and resource utilization.

The following briefly analyzes the market prospects of pig manure organic fertilizer manufacturing process:

1. Pig manure is rich in organic fertilizer resources. There are many raw materials for pig manure organic fertilizer equipment, and the pig farm has rich raw materials.

2. Pig manure organic fertilizer has high quality. The manure produced by a pig in one year can be retted into 2000-2500kg organic manure by adding auxiliary materials. The comprehensive organic matter content is more than 45%, in addition, it is rich in nitrogen, phosphorus, potassium and other nutrients, and the content is more than 6%. It is a kind of organic fertilizer that meets the standard and applicable.
3. There is a large market demand for pig manure organic fertilizer. Commercial organic fertilizer manufacturing process, NPK fertilizer granulator professional targeted processing, can not only meet the needs of local fertilizer, but also meet the needs of the surrounding market. For soil improvement in farmland, fruit trees, tea and vegetables are especially effective.

4. Pig manure organic fertilizer equipment is suitable for pig farms or large-scale production trials, which can effectively reduce the pollution discharge of pig farms, realize the harmless treatment of breeding pollution, and achieve the purpose of resource utilization.

The pig manure organic fertilizer manufacturing process adapts to the strategy of organic fertilizer commercialization and promotes the formation of the production industry chain. It is a process equipment that integrates industrialization, marketization, and large-scale production development, which is conducive to the sustainable development of agriculture. Not only does it effectively promote the development of ecological agriculture, it is also the choice for the development of agricultural circular economy.

What is the application of cooler in NPK fertilizer manufacturing process and what is the application principle? Next, let’s learn about it together.

The cooler of the fertilizer production equipment is mainly used in combination with other fertilizer equipment through the induced draft fan. The application principle is that the air flow inside the rotary cylinder is accelerated under the suction force, and the lifting plate installed by the rotary arm is turned up to achieve The purpose of cooling. In the process of use, the machine is mainly used in the mixed production of organic fertilizer equipment and compound fertilizer.

The cooler can mix granular fertilizer at a certain temperature, and the rotary cooler can be used in conjunction with the dryer, which can greatly increase the cooling rate, thereby reducing labor intensity, and greatly increasing output. This can further reduce part of the moisture and reduce the temperature of the mixed compound fertilizer made by the rotary drum granulator. The rotary cooler can also be used for other powdery objects. The cooling equipment has a compact structure and relatively low cooling efficiency. It is relatively high, so the performance is also safe and reliable of the steel frame, and the use performance is also relatively strong.

The organic fertilizer production line is mainly used to measure the organic wastes of animal manure such as cow manure, sheep manure, pig manure, chicken manure, sludge, rice straw and corn straw in the material farm after fermentation and ripening. After crushing and screening, the organic wastes with about 30% – 35% water content, together with the raw materials of binder (bentonite and humic acid) and other components to be proportioned in the proportioning and mixing system according to the proportioning requirements (biological organic fertilizer can be produced by adding functional bacteria, and organic and inorganic fertilizer can be produced by adding nitrogen, phosphorus and potassium (the total nutrient content is less than 15%)) batching and mixing. The fully mixed materials are evenly and continuously fed into the granulator by the belt conveyor, rounded into spherical particles by the polishing and shaping machine, dried by the dryer at low temperature and large air volume (≤ 65 ℃) and then cooled, screened After coating, the finished product particles are transported to the finished product silo by belt, measured by the computer quantitative packaging system, packaged and put into storage.

The price of humic acid water-soluble fertilizer production equipment varies depending on factors such as equipment type, scale, material, and degree of automation. Generally speaking, the price of small-scale fertilizer production equipment may range from tens of thousands to hundreds of thousands of yuan, while the price of large-scale fully automatic fertilizer production lines may reach hundreds of thousands or even more yuan.

Specifically, the equipment for producing solid powder humic acid water-soluble fertilizer mainly includes batching equipment, mixing equipment, metering equipment, packaging equipment, sealing equipment, conveying equipment, and palletizing equipment. The prices of these devices depend on factors such as their model, specifications, and production capacity.

For the fertilizer production equipment of liquid humic acid water-soluble fertilizer, in addition to the above-mentioned batching and mixing equipment, a complete set of automated production equipment such as chelating equipment, filtration equipment, filling equipment, sealing equipment, spray coding equipment, boxing equipment, and palletizing equipment are also required. The prices of these devices may also vary depending on factors such as model, specifications, and production capacity.

Therefore, to determine the specific price of humic acid water-soluble fertilizer production equipment, it is necessary to clarify the specific requirements such as the type, scale, and automation level of the required equipment, and to consult and provide a detailed quotation with the equipment supplier.

In addition, when purchasing equipment, not only should the price of the equipment itself be considered, but also factors such as operating costs, maintenance costs, after-sales service, etc., to ensure that the performance and service life of the equipment can meet production needs.

Bio organic fertilizer is a kind of commercial fertilizer, which is composed of special functional microorganisms, chicken manure, duck manure, cow manure, sheep manure, crop straw, etc., and is harmless by organic fertilizer manufacturing process.

1. In the production process of bio organic fertilizer, it is necessary to effectively control the factors that affect the fermentation of organic waste and microbial reproduction. The main influencing factors were organic matter content, moisture content, C / N ratio, oxygen concentration, temperature and pH value during composting. On the one hand, through the control of various factors, the ratio of carbon to nitrogen, temperature, humidity, pH value, oxygen content and other nutrient elements necessary for the growth and reproduction of various microbial strains can be met; on the other hand, different nutrient contents can produce different fertilizer effects, such as high carbon content is conducive to the increase of soil fungi, while nitrogen is conducive to the increase of soil bacteria, Calcium has obvious effect on disease resistance of crops.

2. The stench produced by composting needs to be prevented and controlled to avoid secondary pollution. Adding starter or rapid decomposing bacteria to the pile can reduce the odor in a short time, and use a compost turning machine to treat it with biological deodorization technology.

3. Bio-organic fertilizer and organic fertilizer are almost the same as the basic components of chemical fertilizer, except that there is no biological flora in organic fertilizer. Bio-organic fertilizer uses bio-organic fertilizer as a carrier. After the fertilizer granulator is processed, the product can increase soil nutrients and beneficial bacteria, improve soil activity, improve microbial flora, inhibit the growth of harmful pathogenic bacteria, inhibit disease occurrence, and improve crop quality , Increase crop yield.

 With the development of modern industry, the application of chemical fertilizers has become more and more widespread. It has the characteristics of simple application, fast speed and high yield. The NPK fertilizer manufacturing process has made a significant contribution to the development of agricultural production. However, long-term single, large-scale use of chemical fertilizers is likely to cause soil compaction, decline in soil fertility, and serious soil acidification. Chemical fertilizerwill limit crop yields and affect product quality.

Organic fertilizer is a common crop growing condition, and the product quality of organic fertilizer production line is very important. Soil organic matter can significantly improve soil physical and chemical properties, improve soil cultivation, increase soil water permeability, increase soil water storage, fertility retention, fertility supply, and drought and flood resistance. This is irreplaceable by chemical fertilizers. The main way to increase soil organic matter is to increase the amount of organic fertilizer, including manure, soil miscellaneous manure, straw, and commercial organic fertilizer.

The beneficial microorganisms in organic fertilizer use the organic matter in the soil to produce secondary metabolites, which contain a lot of growth-promoting substances. For example, auxin can promote the elongation of plants, deacidification can promote fruit maturity, gibberellin can promote flowering and fruit, increase the number of flowers, fruit retention rate, increase yield, make the fruit full, fresh and tender, and it can also be marketed early. Increase production and income.

The special organic fertilizer is processed by the rotary drum granulator, which acts on agricultural crops and greatly improves the fertilizer utilization rate, improve the soil environment. The organic fertilizer production line recycles organic waste to make it into high-quality fertilizer products, re-enter the farmland, and improve the ecological environment.

The price of manure processing organic fertilizer equipment varies due to differences in scale, equipment configuration, and process requirements. Generally speaking, the investment in small-scale organic fertilizer production lines may range from tens of thousands to hundreds of thousands of yuan, while the investment in large-scale production lines may reach millions of yuan. This includes equipment such as organic fertilizer flippers, animal manure crushers, conveyors, horizontal mixers, organic fertilizer granulators, screening machines, weighing and packaging machines, etc.

As for whether one can make money, it mainly depends on the comprehensive influence of multiple factors, including but not limited to the following aspects:

Raw material costs: The cost of obtaining, processing, and transporting feces will directly affect the production cost of organic fertilizers.

Market demand: The market demand and price level of organic fertilizers will directly affect the sales revenue and profit of organic fertilizers.

Production efficiency: The performance of equipment, the rationality of processes, and the scale of production all affect production efficiency, which in turn affects costs and profits.

Policy environment: The government’s policy support for environmental protection, agriculture, and other fields will also have an impact on the development of the organic fertilizer industry.

Therefore, it is not possible to simply provide a definitive answer to determine whether manure processing organic fertilizer equipment can make money. Before making an investment decision, it is necessary to conduct sufficient market research, technical evaluation, and economic analysis to ensure the rationality of the investment decision. At the same time, it is also necessary to pay attention to preventing market and technological risks to ensure the long-term stable development of the project.