fertilizer production line

A cow produces approximately 30-40 kilograms of excrement per day, and a small organic fertilizer production line can be established in a cattle farm with 5000 cows. So what are the production processes for cow manure organic fertilizer.

The process flow and supporting equipment of cow manure organic fertilizer production line

The production process of organic fertilizers such as cow manure involves steps such as fermentation, crushing, mixing, granulation, screening, drying and cooling, and packaging; The equipment used includes organic fertilizer fermentation equipment, forklift+feeding bin, semi wet material crusher, dual axis mixer, organic fertilizer agitator granulator, organic fertilizer drying and cooling equipment, drum screen, automatic packaging and other equipment. Other configurations include coating machine, automatic batching system, etc.

The equipment in the organic fertilizer production line is relatively mature and has great advantages compared to traditional processes. For example, a semi wet material crusher is specifically suitable for crushing organic fertilizers. After fermentation, it can be directly crushed without the need for other equipment and processes; Stirring toothed granulators also have many advantages over disc granulators.

The price of a complete set of cow manure organic fertilizer production line depends on the configuration and different yield sizes. We should pay attention to the following aspects when investing in organic fertilizer plants.

1. Raw materials. The raw materials for organic fertilizer are poultry and livestock manure, or some kitchen waste, mushroom residue, etc. Because these raw materials have no other uses, the cost is usually not high. It is important to note whether the surrounding supply of these raw materials is sufficient. The farther the distance, the higher the transportation cost.

2. Labor costs. A complete set of cow manure organic fertilizer production line has about 4-6 workers. Of course, different production line configurations require different amounts of labor, including fully automatic packaging machines that do not require workers, as well as semi-automatic packaging machines.

35. Factory and civil engineering costs. The organic fertilizer production line has low requirements for the production plant and does not require large-scale construction. Mainly the cost of the venue. There is no need for major adjustments to the subsequent factory buildings, as they have a long service life and relatively low annual costs.

Small-scale organic fertilizer production equipment generally refers to a production line with an annual output of less than 10,000 tons. Judging from a 5,000-ton sheep manure organic fertilizer production line, the investment amount is about 80,000-100,000 yuan. This is a powder organic fertilizer production line. If it is a particle npk fertilizer production line, tens of thousands of yuan of equipment will be added for equipment such as a pair of double roller granulator.

Organic fertilizer equipment is a good choice for processing cow and sheep manure. The cow and sheep manure fermented by the turning machine does not contain any bacterial disease eggs and is a first-class high-quality fertilizer. It improves soil quality and is the first choice for growing flowers, vegetables, tea and pastures. The cow and sheep manure organic fertilizer equipment not only greatly improves the economic value of manure, but also solves the pollution problem of Xinjiang breeding industry. This effective method of dealing with cow and sheep manure pollution has been recognized by more and more investment projects.

If deep processing is to be carried out, a fermentation turning and throwing machine should be used in the fermentation process of the npk manufacturing process. The subsequent processing will crush the fermented materials that have completed the secondary aging and stacking process, and enter the mixing and stirring system. Before mixing and stirring, according to the formula, Add N, P, K and some other trace elements into the mixing and stirring system, start stirring, and transport the mixed materials into the granulation system, as well as screeners, dryers, belt conveyors, etc. The purpose is to make powdered organic fertilizer or granular organic fertilizer that sells better.

We are a professional chemical fertilizer equipment manufacturer, specializing in providing a complete set of chemical fertilizer manufacturing process equipment, which process and organic fertilizer equipment are more suitable for specific production. If you need to consult our factory professionals in detail when planning the construction of organic fertilizer plants.

Nitrogen, phosphorus and potassium fertilizers are essential nutrients for plant growth. What equipment is needed to produce npk fertilizers? The process flow of the complete set of npk production line equipment can usually be divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and final product packaging. The complete set of equipment has less investment, quick effect and good economic benefits, and the npk fertilizer production line has a compact layout.

1. Forklift feeding bin: The function of the feeding bin to ensure uninterrupted production is to temporarily store materials, and then connect them to feed the production line. It is divided into ordinary feeders and uniform feeders.

2. Mixer: the most common are vertical mixer and horizontal mixer, which are mainly used for mixing raw materials and auxiliary materials to make the distribution of organic matter more uniform.

3. Granulator: the most common are double roller granulator, disc granulator, tooth stirring granulator, drum granulator, the granules produced by each granulator are different, and the applicable materials There are certain requirements, and the variety of granulator can be determined according to the selection of raw materials.

4. Dryer and cooler: The equipment is cylindrical and rotary, and the dryer dries the excess water in the particles, which is convenient for material storage and not easy to deteriorate. The cooling machine cools the particles in time to facilitate and quickly enter the next process.

5. Screening machine: the most common are trommel screening machine and vibrating screening machine, which have two main functions. Screening out oversized particles needs to be crushed and re-granulated. The powdery material is returned to the granulation process for re-granulation, and qualified particles are retained. It is transported to the next sub-process by the belt conveyor.

6. Coating machine: A layer of coating agent is added on the surface of the particles, so that the appearance of the particles is more rounded and beautiful, and the quality is better, which is convenient for the permanent retention of materials without caking and deterioration.

7. Automatic packaging machine: automatically package into bags according to the set weight, improve efficiency, maintain particle quality, and save labor.

In fact, cow manure contains a large amount of nutrients required for crop growth. Adding it can make good use of it, not only protecting our living environment, but also making it a good entrepreneurial project.

Add organic solid waste (such as straw, sawdust, rice bran, soybean cake, etc.) with a moisture content of less than 60% to fresh cow manure as an auxiliary material and mix it with microbial fermentation agents to regulate water content, ventilation, and carbon nitrogen ratio (carbon nitrogen ratio between 30-40), so as to control the moisture content of cow manure at around 60%, with watermarks between fingers but not dripping. Through continuous aerobic fermentation in a pool, it is fully decomposed, sterilized, deodorized, and dehydrated. The moisture content of the decomposed material is generally within the range of 30-35%, and after screening, it can be directly used for granulation production of granular or powdered organic fertilizers.

The fermentation method for powder cow manure organic fertilizer production line is as follows:

1. Stack cow manure, straw, and other auxiliary materials, as well as fermentation agents, in a certain proportion on the fermentation site.

After the fermentation temperature of compost rises, it can be flipped. When the fermentation temperature is about to reach 70 degrees, an organic fertilizer flipper should be used for flipping, and flipping should be done every other day.

When the temperature of the compost decreases, the material is loose, there is no odor or slight ammonia smell, and white mycelium is produced inside the pile, it indicates that the organic fertilizer has matured and can proceed to the next process.

4. The powder cow manure organic fertilizer production line uses a forklift to transport the organic fertilizer to the production workshop. Through a series of production processes, it is made into granular organic fertilizer and packaged into bags.

The development of miniaturization of organic fertilizer equipment for processing cow and sheep manure is a major advancement in agricultural technology in recent years. By processing cow and sheep manure, agricultural organic waste resources can be effectively utilized to produce excellent organic fertilizers, reducing dependence on chemical fertilizers and improving crop quality and yield.

Small scale organic fertilizer production equipment has many advantages. Firstly, its small size and small footprint make it suitable for installation and use near farmland. Secondly, these small devices are easy to operate and do not require much professional knowledge and skills, making it easy for farmers to get started. Meanwhile, due to the advanced technology and processes adopted by these devices, the processing process has the characteristics of high efficiency and energy conservation, which can greatly reduce energy consumption and environmental pollution.

The cost of producing one ton of organic fertilizer is about 300-600 yuan, and the market price of one ton of organic fertilizer is about 700-1300 yuan. The annual profit of an organic fertilizer production line with an annual output of 10000 tons, excluding equipment and production costs, is about 2 million yuan. Cost input for organic fertilizer production: In the production process of cow and sheep manure organic fertilizer, raw material costs, transportation costs, labor costs, packaging costs, etc. need to be considered.

The prices of organic fertilizer equipment vary with different yields, and you can also make appropriate plans based on your investment budget. Firstly, you need to understand the amount of organic fertilizer production you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide you with an approximate price range, and then choose the appropriate organic fertilizer equipment configuration based on the expected investment.

The powdered organic fertilizer production line equipment is an organic fertilizer processing equipment suitable for small and medium-sized breeding farms and farmers, which not only solves the environmental protection problem of organic waste, but also increases the source of income.

The equipment of the annual production line for 10000 tons of powdered organic fertilizer has the following advantages:

1. The equipment process is simple and only requires four steps: fermentation, crushing, screening, and packaging, without the need for granulation process, saving time and energy.

2. The equipment of the powdered organic fertilizer production line is easy to operate, requiring only 2-3 people to complete the operation. The fermentation process can be automated using a crawler turner or a mobile turner. The crushing, screening, and packaging processes can be achieved continuously using semi wet material crushers, drum screening machines, automatic packaging machines, or weighing scales.

3. The investment cost is low, compared to the granular organic fertilizer production line, there is no need for granulation equipment and drying equipment, which reduces equipment procurement and operating costs.

4. Easy maintenance, simple equipment structure, easy installation and debugging, low failure rate, and low maintenance costs.

5. The product quality is high, and due to the absence of high-temperature granulation process, the microorganisms and nutrients in organic waste are retained, which improves the activity and effectiveness of organic fertilizer.

6. The product is flexible in form and can be used in a spray or hole application manner according to market demand and user preferences.

In summary, the powdered organic fertilizer production line equipment is a suitable organic fertilizer processing equipment for small and medium-sized breeding farms and farmers, which not only solves the environmental protection problem of organic waste, but also increases the source of income.

The raw materials of bio-organic fertilizer are easy to obtain, the production process is simple, and the production investment is far lower than the investment required for the production of chemical fertilizers. If calculated on the basis of 500,000 mu of farmland in a county, applying 80kg of bio-organic fertilizer per mu for one crop requires a total of 40,000 tons of fertilizer. Planting multiple crops a year requires a larger amount of fertilizer. The production of this product requires less investment, easy access to raw materials, simple process, lower product price than chemical fertilizers, extremely market competitiveness, and huge economic and social benefits. Saving chemical fertilizers and energy, protecting the ecological environment, and sustainable agricultural development are issues that all countries in the world attach great importance to.

The organic fertilizer equipment is based on the production characteristics of bio-organic fertilizer. The plant configuration and simple production process should be equipped with a complete set of special equipment for the production and processing of organic fertilizers. For granulation, a mixer and a granulator should be added.

The complete set of large-scale livestock and poultry organic fertilizer npk fertilizer production line with an annual output of 100,000-200,000 tons include: forklift feeder, trough turner, vertical pulverizer, trommel screening machine, dynamic batching machine, rotary drum granulator, throwing machine, dryer, cooler, coating machine, automatic quantitative packaging scale.

Organic fertilizer pulverizer: It is used for the pulverization of materials, so that the subsequent materials and strains can be mixed evenly, and the fermentation is sufficient, which is convenient for granulation.

Organic fertilizer mixer: It is used to fully mix various materials and bacteria.

Organic fertilizer turner: It is a special equipment for trough fermentation. It has the functions of tipping, moving and dehydrating to ensure that the mixed material is fully fermented. It is the key equipment for industrial production of organic fertilizers.

Organic fertilizer granulator: The double roller granulator is used for the granulation of organic fertilizers to meet the needs of different agronomy and crops.

Organic fertilizer screening machine: screen out impurities, improve the purity of organic fertilizer, or screen particles suitable for agronomic requirements.

Organic fertilizer conveyor: It is used for material silo, out-warehouse transportation and organic fertilizer transfer.

If non composted decomposed manure directly enters farmland, it will consume the oxygen in the soil of crop roots, produce high-temperature combustion of crop roots (usually referred to as burning seedlings), produce harmful substances of pathogens, not only fail to achieve the expected production effect, but also cause secondary pollution of soil, water, atmosphere, and agricultural products, posing serious risks to food safety production and ecological environment.

A complete set of equipment for processing poultry manure organic fertilizer production line usually includes the following main parts:

Fermentation and flipping equipment, feeding machine, crushing equipment, screening equipment, granulation equipment, drying equipment, cooling equipment, packaging equipment, dust removal equipment, etc. These are the basic equipment, and the specific configuration needs to be selected based on production capacity, operation time, site, and finished product shape.

Among them, the vertical crusher is mainly used for preliminary crushing of poultry manure, while the chain crusher is used for further crushing of poultry manure for better composting. The dual axis continuous mixer is used to thoroughly mix poultry manure with other organic materials, ensuring even distribution of nutrients.

The turner is used to compost the mixed materials and promote their fermentation into organic fertilizer.

The drum screening machine is mainly used to screen out organic fertilizers with uniform particles to meet the needs of different uses. Finally, the packaging machine is used to package organic fertilizers for sale on the market.

Poultry manure is roughly crushed through a vertical crusher, and then finely crushed through a chain crusher. Next, mix the finely ground poultry manure with other organic materials to evenly distribute nutrients. Subsequently, the mixed material is sent to the composting machine for composting treatment. During the composting process, the material gradually ferments into organic fertilizer. After completing the composting, the organic fertilizer is screened out by a drum screening machine to obtain uniform particles of organic fertilizer. Finally, the selected organic fertilizers will be packaged using a packaging machine for sale and use.

Cow manure is a popular raw material for organic fertilizers, and the manufacturing equipment and process have been gradually improved and matured. In addition, some policies and subsidies from organic fertilizer factories currently make organic fertilizer production practitioners quite popular. The commonly used organic fertilizer production equipment on the market currently includes a complete process from organic fertilizer fermentation to granular packaging. Overall, making organic fertilizer is still very convenient.

The process flow of small and medium-sized cow manure organic fertilizer production line:

Place fresh cow manure with a moisture content of 65% -85% and an appropriate amount of auxiliary materials (dry straw, crushed grass, dry cow manure, etc.) in a fermentation tank for fermentation, while thoroughly stirring with a fermentation equipment (organic fertilizer mixer);

The organic fertilizer flipper continuously flips to adjust water content and carbon to nitrogen ratio (C/N); The mixed fresh cow manure is fermented for 7 days under suitable temperature and oxygen conditions; Then it is sent into the dryer, where the cow manure blocks come into full contact with hot air and quickly lose surface moisture; Due to the high-speed rotating crushing equipment inside the dryer, the cow manure blocks are constantly crushed and dehydrated, completing the drying process; Measurement, bagging, packaging, and human storage.

When producing balanced composite organic fertilizers, the N content of dried cow manure is measured during the intermediate stage of drying cow manure P. The content of K element, and then based on various crops, flowers, grasslands, fruits, and vegetables, balance the compound organic fertilizer N P. The requirement for K element is to add it quantitatively to the drying cow manure, stir thoroughly with a mixer, measure, bag, package, and store in person.

The market demand for granular potash fertilizer is large, and the development and utilization prospects are broad. Granular potash fertilizer has good physical properties, no dust during loading and unloading, no agglomeration during long-term storage, easy to spread during fertilization, and can also play a role in grade release, improve the utilization rate of fertilizer, and its production meets market needs.

The npk fertilizer production line mainly includes feeder, disc mixer, chain crusher, double roller granulator, drum dryer, drum cooler, drum screener, finished product warehouse, automatic packaging machine, belt conveyor , dust settling chamber, heat exchanger.

The npk manufacturing process is sorting, drying, fermentation, crushing, mixing and packaging. The composition of garbage is complex and varies in thickness, and it needs to be sorted before it can be used as a raw material for fertilizer production. The organic fertilizer production line is mainly the raw materials of organic fertilizers that are crushed, sieved, and then weighed, batched and mixed with the raw materials of the binder and other components to be compatible in an automatic batching and mixing system according to the ratio requirements. The fully mixed materials It is fed into the granulator uniformly and continuously by the belt conveyor for granulation.

The poultry and livestock manure organic fertilizer equipment uses chicken and pig manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, etc., and uses rice bran, yeast, soybean meal and sugar to ferment for a certain period of time as biological bacteria. Under the action of mixed fermentation. The organic fertilizer can eliminate soil compaction, increase the yield of crops, and has the function of accelerating ripening. The fertilizer can be widely used in agricultural production, has low application cost, has no environmental pollution, and is beneficial to soil improvement.

Utilize the npk fertilizer production line to produce fertilizers containing sufficient NPK fertilizers, which help plants grow, increase the yield of seeds and fruits, and improve the quality of leaves and fodder crops. They are an inevitable part of our daily life, so it is important to produce high-quality NPK fertilizers.