fertilizer production line

The equipment required for the annual output of 30000 tons of organic fertilizer production line generally include: 1. Forklift — – 2. Compost turning machine — – 3. Quantitative feeding vibrating bin — – 4. Crusher — – 5. Common screening machine — – 6. Belt conveyor — – 7. Electronic dynamic batching bin (optional) —- – 8. Mixing mixer — – 9. Granulator — – 10. Roller dryer — – 11. Roller cooler — – 12. Shotcrete coating machine (optional) —- – 13. Automatic mixing machine Quantitative packaging machine

Organic fertilizer production line is mainly to ferment and decompose organic wastes (animal manure, garbage sludge, straw, straw, corn straw, cassava residue) and other organic wastes. After crushing and screening, the organic wastes with moisture content of about 30% – 35% are measured in the batching and mixing system with binders (bentonite, humic acid) and other ingredients (adding functional bacteria can produce bio organic fertilizer, adding nitrogen, phosphorus and potassium (the total nutrient content is less than 15%) can produce organic and inorganic fertilizer) ingredients and mixing. After fully mixing, the materials are evenly and continuously fed into the crusher by belt conveyor. After passing through the crusher and screening machine, the finished products are transported to the finished product bin by belt, and then measured and packaged by computer quantitative packaging system.
Huaqiang organic fertilizer equipment manufacturers remind customers to pay attention not to take advantage when purchasing equipment. Under the premise of the same equipment and the same quality, if there is too much difference in price, it is greasy. The important thing is the quality of after-sales and equipment, and the material used.

The processing of chicken manure organic fertilizer requires three steps to use chicken manure organic fertilizer production line equipment to process commercial organic fertilizer: pre-fermentation, deep-processing flour milling, and deep-processing granulation.
The chicken manure organic fertilizer production line is a series of production equipment that uses chicken manure as raw material, fermented and processed by high-tech equipment to make organic fertilizer. The supporting facilities require fermentation turning and throwing machine, organic fertilizer crusher, drum screening machine, horizontal mixer, fertilizer granulator, rotary dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment.

The fermentation part of the chicken manure organic fertilizer production line first fermentes and decomposes organic raw materials such as poultry manure. The entire fermentation process can kill harmful bacteria populations and pest eggs in the poultry manure. Killing harmful bacteria is an important step in the whole process of organic fertilizer production.
Granulation of chicken manure organic fertilizer: granulate the processed organic fertilizer. According to different raw materials, choose granulator, disc granulator, extrusion granulator, new organic fertilizer granulator, etc.

Under normal circumstances, the fertilizer machine manufacturer has carried out debugging before the equipment leaves the factory. Here, we would like to remind you that before the equipment is transported to the production site and the whole fertilizer manufacturing process begins to produce, the equipment should be idled for commissioning again.

What is an organic fertilizer grinder? It is used in many industries, and the treated organic fertilizer can be processed into pellets again. Do you know how to use this device? Before using the organic fertilizer crusher, pay attention to these aspects:

1. The bolts on the pulverizer must be tightened first to avoid big mistakes caused by small mistakes.

2. Does the organic fertilizer mill vibrate? If there is vibration, first check whether the mounting base is not on the horizontal plane. If this is fixed, judge from inside the device.

3. Observe the temperature of organic fertilizer equipment body and bearing box. If it’s in the normal range, you can’t pay attention to it. If it continues to rise, you should stop immediately.

4. Listen to whether there is abnormal sound in the operation of organic fertilizer production process, such as hammer impact lining plate, small parts falling off, etc. Be sure to check in time.

The raw materials of livestock manure organic fertilizer production line need to be collected reasonably first, and then transported to the fermentation trough in the plant area. After low temperature, medium temperature and high temperature fermentation, the eggs are sterilized. During this period, the raw materials such as urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, bicalcium, superphosphate) and potassium chloride (potassium sulfate) need to be added according to the market demand, And it needs to be equipped according to a certain proportion. In the fermentation process, we need to use the trough tipper equipment produced by Huaqiang heavy industry to provide oxygen for tipping, so that the materials on the bottom plate can be completely decomposed; After thorough decomposition, it can be used as the raw material of organic fertilizer.

The process of the entire organic fertilizer production line is mainly divided into biological treatment of organic waste such as livestock and poultry manure, secondary fermentation of organic waste such as livestock and poultry manure, organic material crushing, granulation, drying, cooling, screening, measurement, and packaging Waiting section and other auxiliary sections. The organic material crushing, granulating, drying, cooling, and screening section adopts closed production, which is basically dust-free; the packaging section adopts a fully automatic packaging machine, and the finished product is directly conveyed to the finished product warehouse by belt.
1. The recovered livestock and poultry manure directly enters the fermentation area. After one fermentation and two aging stacks, the odor of livestock and poultry manure is eliminated. At this stage, fermentation strains can be added to decompose the crude fiber, so that the particle size requirements after crushing meet the particle size requirements of the fertilizer granulator.
2. Pulverize the fermented materials that have completed the second aging and stacking process and enter the mixing fertilizer production machine. Before mixing, according to the recipe, add N, P, K and some other trace elements to the mixing mixer to start mixing.
3. Transfer the mixed materials to the granulator, granules pass through the dryer and enter the cooling fertilizer production machine, the materials will be sieved after reaching normal temperature, and the particles that meet the requirements will enter the coating machine to wrap the coating film and start packaging, which does not meet the requirements The granules are crushed by the crusher and then returned to the granulator to continue granulation.
4. Automatic packaging of finished products.

The equipment of the organic fertilizer production line is advanced. The advanced organic fertilizer production line has the advantages of saving labor, energy, small floor area, low fertilizer cost and no environmental pollution.
The fermentation principle of the organic fertilizer production line is premixing, turning over and refining. However, the advanced organic fertilizer fermentation uses the fermentation tank, which eliminates the premixing process, because the fermentation tank itself is a mixing device, and one of the core equipment depends on which fermentation equipment you choose.

The prilling principle of the organic fertilizer production line is mainly to produce the fermented powdery organic fertilizer into granules. This process requires a lot of equipment, such as mixer, pulverizer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, etc.
In the process of organic fertilizer production line, granulation is an important link, which plays a connecting role. The process generally consists of three parts: pretreatment (magnetic separation, liquid addition, quenching and tempering), granulation and post-treatment (cooling, crushing and grading). The material is transformed from powder to particle after passing through the granulation section. In this process, not only the production efficiency but also the product quality should be considered, and the physical indexes such as particle hardness, powder content, water solubility and material temperature after cooling should be ensured.

Fertilizer granulator machine is to be designed and used to produce the organic fertilizer granulator or compound fertilizer granulator.In the fertilizer manufacturing process,it is to be designed and equipped in the fertilizer manufacturing process to finish the granulation process.
In organic fertilizer production line,it is to be equipped with different type and series fertilizer machine to finish the production process.The fertilizer granulation machine has important features of organic fertilizer granulator:
1.The particles produced are apherical;
2.The content of organic matter can be as high as to realize the granulation of pure organic matter;
3.The organic particles can be embedded with each other under a certain force,so there is no need to add binder during granulation.
4.The particles are solid and can be screened after granulation to reduce the engery consumption of drying.
5.The organics after fermentation do not need to be dried,and the moisture content of raw materials can be 20-40%
And the flat die granulator machine is usually to be used in biofertilizer production line to finish the granulation process.In the bio organic fertilizer production,how to work of the flat die granulator machine.The screened raw materials are fed into the flat die granulator evenly,and the cylinndrical particles are extruded under the extrusion of the die. After extrusion and granulation,the organic fertilizer particles have moderate hardness and neat shape.The particles enter into the thrower,and rotate and rub with the inner wall of the thrower.The shape is smooth,the size is even,and it is easy to use.The temperature of flat die granulator is low in the process of processing,and it can be better maintain the internal nutrients of raw materials.After particle forming,drying and cooling steps can be omitted,and finishing can be continued. After drying, cooling, screening, packaging and storage.

The flat die granulator is simple in operation and low in energy consumption. The pelletilizing production line of flat die organic fertilizer integrates fermentation and processing, with mature technology and high value of commerical organic fertilizer. Organic fertilizer products not only provide comprehensive nutrition for crops,but also have long fertilizer effect, which can increase soil organic matter and promote microbial reproduction.
The fertilizer granulation process, which using the fertilizer equipment to finish the production process is more simple and easier to be operated. At the same time,the using of the fertilizer equipment also improve the working efficient of the fertilizer production process.

How is the organic fertilizer production line for cow dung processed? Generally speaking, there are two ways to dispose cow dung to make organic fertilizer. One is processed into powdered organic fertilizer, and the other is processed into granular organic fertilizer.

In recent years, people have become more aware of the importance of a healthy diet. With the rapid development of the cattle industry, there are more and more large-scale cattle farms, which produce a large number of cow dung every day. Therefore, the disposal of cow dung has become a headache. In fact, cow dung is a good raw material for the production of organic fertilizer. Cow dung contains a large amount of organic matter and rich nutrients. Cow dung has fine texture and moderate water content. The finished organic fertilizer has slow decomposition speed and longer fertilizer effect.

Steps for processing cow manure organic fertilizer in cow manure organic fertilizer production line:

1. The trough tipper is used to toss and ferment the pig manure and cow manure added with starter.

2. Use the fertilizer crusher to crush the fertilizer.

3. Use the screening machine to screen the crushed fertilizer, and screen out the large agglomerates in the fertilizer that are not crushed for secondary crushing.

4. Organic fertilizer disc granulator or stock transfer granulator granulates the crushed fertilizer.

5. Use a cooler to cool the granulated organic fertilizer.

6. Use automatic packaging weighing machine to weigh fertilizer and plastic bag.

With the development of science and technology, organic fertilizer equipment and other agricultural machinery industry has developed rapidly, and achieved very good results in technology and performance. A small amount of dust will also appear when the organic fertilizer production process makes fertilizer, which needs to be disposed of. Fertilizer plants must consider the dust problem in the manufacturing process, pursue zero pollution of organic fertilizer equipment, and establish their own unique banner in the market.

How to do dust removal in drying and cooling process well?

1. In the whole fertilizer production process, the drying and cooling process is the most prone to dust, because certain fine dust will be produced when the material is dried, we can extract these dust through cyclone or water curtain dust collector for precipitation and filtration.

2. In the production of fertilizer equipment, a small dust removal room can also be built next to the dryer, and the dust can be pumped into the dust removal room through the fan for static dust removal.

How to remove dust in organic fertilizer production process?

 In the construction of organic fertilizer equipment, most of the organic waste and perishable materials are used. Therefore, the raw material storage place and the storage place will produce odor when unloading. When smashing straw, if the straw is used for crushing, there is little dust. The odor and steam produced by the organic fertilizer during the fermentation process will be significantly reduced with the end of the first fermentation, and will basically disappear when the second fermentation is completed.

Bio organic fertilizer can not only improve the soil, improve the soil hardening caused by the use of chemical fertilizer, but also enhance the ability of maintaining fertilizer, water and supplying fertilizer. Huaqiang bio organic fertilizer manufacturing process as a new technology fertilizer production equipment, has been recognized by organic fertilizer manufacturers.

Bio organic fertilizer equipment ferments and decomposes the organic waste, and then processes it into fertilizer products containing various nutrients. Organic fertilizer contains humic acid. Humic acid is a kind of high molecular material with good complexation and adsorption properties, which has good complexation and adsorption for heavy metal ions, and can effectively reduce the interaction of heavy metal ions. The poisoning of this substance prevents it from entering the plant, thus protecting the root and stem of the plant.

What are the advantages of bio organic fertilizer? Huaqiang bio organic fertilizer production equipment, the introduction of the world’s advanced technology, the scientific use of sheep manure and crops for fermentation, the extraction of nutrients required by their plants, according to the production law of wheat, corn, sunflower, melon and fruit, fertilizer characteristics, and additional appropriate plant nutrients, can produce Bio organic fertilizer meeting the standard.

Application scope of straw crusher

Straw crusher is mainly used for crushing raw materials in fertilizer production process and feed industry. It is also suitable for crushing various coarse and fine raw materials with starch factories, pig farms, chicken farms and feed factories. It can crush dried potato, corn, bean cake, sorghum, soybean, shellfish and stem. Straw crusher is an ideal raw material crushing equipment for fermentation, feed, starch, food and chemical processing industries.

Application requirements of straw crusher

1. It is strictly forbidden to put your hand into the feeding port of the straw crusher and feed with force. It is strictly forbidden to use wooden sticks to help feed, so as to prevent personal injury and machine damage.

2. When working, the operator should stand on the side of the straw crusher to prevent the hard objects from ejecting from the feeding port and hurting people.

3. Do not increase the spindle speed at will during operation to prevent damage to the machine during high-speed suspension and cause unnecessary losses.

4. It is found that the straw crusher is operating abnormally or there is abnormal noise during work. It should be shut down immediately and cut off the power supply. After the standby device is completely stopped, open the cover for inspection. It is strictly forbidden to check when the machine is rotating, find out the cause, and work after troubleshooting.

5. Staff with long hair must wear work caps when operating; operators are not allowed to work after drinking.

6. The straw pulverizer is suitable for the treatment of raw materials before fermentation in the fertilizer manufacturing process. During the working process of the straw pulverizer, the operator shall not leave the work post, and must shut down and cut off the power when it is urgent to leave.

7. During the working process of the straw pulverizer, due to the very high speed, you must pay attention to the operating status of the straw crusher. If the body is not tightly closed, dust will be blown into the air, causing pollution to the working environment, and sometimes If it causes wear and tear on the fan, if it is serious, the impeller will fall off. If it is not repaired in time, the fan may be scrapped. Therefore, before the formal work, the blower device of the straw crusher must undergo a dynamic balance experiment.