fertilizer production line

The slot type fermentation tipping machine is used to process manure into organic fertilizer, which needs to undergo fermentation process for pig manure, chicken manure, sheep manure and other livestock manure or other organic waste. Transforming poultry and livestock manure, which was originally treated as polluted garbage, into organic fertilizer and turning waste into treasure.

The slot type organic fertilizer turner is a widely used turner nowadays, which includes a walking fermentation tank body, a walking track, an electrical device, a flipping and flipping part, and a transfer device (also known as a transfer vehicle, mainly used for multi tank use). The flipping and stacking work section uses a motor reducer to drive the rotation of the rotary tiller teeth. The circular remote control of the rotary tiller teeth drives the animal material to be flipped up and down, achieving the function of flipping and stacking to meet the requirements of material moisture content and aerobic fermentation. At the same time, the motor reducer drives the rotation of the walking wheel to drive the flipper machine to move forward and backward at a low speed.

What are the requirements for the site when the slot type tipping machine performs flipping and throwing operations?

Site configuration: The fermentation of livestock manure and organic fertilizer uses a trough type turner. What preparations are needed for the site? When the slot type fermentation tipping machine is used for flipping materials, a fermentation tank needs to be built, and the length and width of the fermentation tank need to be determined based on the amount of fermented manure.

Tank type tipping machine is suitable for materials: Tank type tipping machine, also known as guide rail type tipping machine, can not only flip fermented poultry and livestock manure, but also flip fermented residue cake, straw sawdust, sludge and garbage.

The flipping span of the slot type stacker can reach 30 meters, and the flipping depth can reach 1.8 meters. Customers can customize half slot or double slot flipping according to their own needs. The slot type tipping machine is used for aerobic fermentation, with automatic flipping and throwing, sturdy and durable teeth, and can crush and mix the raw materials to be fermented. The fermentation cycle is short, time-saving and labor-saving.

Organic fertilizer is a kind of fertilizer containing organic matter, which can not only provide various organic and inorganic nutrients for crops, but also fertilize soil. Rich in a large number of beneficial substances, including: a variety of organic acids, peptides and rich nutrient elements including nitrogen, phosphorus, potassium, is the production of green food fertilizer.

Due to the size of small farms, it is also recommended that small farms produce organic manure containing 30-40% water. The difference from the family farm is the method of composting. It is recommended to use active (forced) ventilation for small pig farms to compost. The main feature of this composting method is that the perforated ventilation pipe is placed under the pile, and then the air is actively transferred into the pile by the ventilator. This method also doesn’t require flipping, but the oxygen concentration in the pile is better than static composting, so composting is relatively faster.

Configuration of small pig manure organic fertilizer equipment: The configuration of small pig manure organic fertilizer equipment only requires shredders, mixers, granulators, screening machines and packaging machines to complete the production. Small organic fertilizer equipment configuration belongs to low and medium configuration, whether it is capital investment or personnel configuration, in general, small organic fertilizer equipment is acceptable to ordinary processors, and the quality of organic fertilizer equipment configuration directly affects the level of efficiency. Therefore, we choose small organic fertilizer equipment, not blind choice, must choose a good small organic fertilizer production line configuration.

With the intensive and large-scale development of animal husbandry, China produces 1.9 billion tons of poultry and livestock manure waste resources annually, with an actual utilization rate of less than 10%. A large amount of poultry and livestock manure is directly discharged into the agricultural ecosystem, causing extreme deterioration of the ecological environment.

In fact, poultry and livestock manure contains rich organic matter and nutrients, which are indispensable nutritional resources for crop production. After simple processing, it can become an organic fertilizer that can replace some fertilizers. Let’s take a look at how farm manure is fermented to produce organic fertilizer.

The manure from the breeding farm is fermented into organic fertilizer, and the raw materials are placed in the fermentation tank. The organic fertilizer is stirred with an organic fertilizer flipping machine to ensure that it is flipped once a day without covering with aerobic fermentation to prevent rainwater washing. After fermentation, crush with a vertical crusher. Then add nitrogen, phosphorus, and potassium, stir and mix, and then sieve with a screening machine to ensure the production of powdered organic fertilizer.

According to one’s own needs, it can also be further processed into granular organic fertilizer. After the fermentation mixed semi-finished product is crushed, it enters the granulation system through a conveyor, granulates through an organic fertilizer granulator, dries and cools the film packaging, and completes the entire set of granular organic fertilizer production line equipment.

Using organic fertilizer production lines to ferment farm manure into organic fertilizer can turn waste into treasure, create economic value, reduce environmental pollution, improve crop quality, and increase agricultural product yield.

With the intensive and large-scale development of animal husbandry, China produces 1.9 billion tons of poultry and livestock manure waste resources annually, with an actual utilization rate of less than 10%. A large amount of poultry and livestock manure is directly discharged into the agricultural ecosystem, causing extreme deterioration of the ecological environment.

In fact, poultry and livestock manure contains rich organic matter and nutrients, which are indispensable nutritional resources for crop production. After simple processing, it can become an organic fertilizer that can replace some fertilizers. Let’s take a look at how farm manure is fermented to produce organic fertilizer.

The manure from the breeding farm is fermented into organic fertilizer, and the raw materials are placed in the fermentation tank. The organic fertilizer is stirred with an organic fertilizer flipping machine to ensure that it is flipped once a day without covering with aerobic fermentation to prevent rainwater washing. After fermentation, crush with a vertical crusher. Then add nitrogen, phosphorus, and potassium, stir and mix, and then sieve with a screening machine to ensure the production of powdered organic fertilizer.

According to one’s own needs, it can also be further processed into granular organic fertilizer. After the fermentation mixed semi-finished product is crushed, it enters the granulation system through a conveyor, granulates through an organic fertilizer granulator, dries and cools the film packaging, and completes the entire set of granular organic fertilizer production line equipment.

Using organic fertilizer production lines to ferment farm manure into organic fertilizer can turn waste into treasure, create economic value, reduce environmental pollution, improve crop quality, and increase agricultural product yield.

At present, the most widely used equipment for the production and fermentation of organic fertilizers is the organic fertilizer tank type flipper. Compared with organic fertilizer fermentation tanks, it has lower cost, larger output, and is more suitable for medium-sized organic fertilizer producers.

The span of the slot type flipping machine is mostly 3-6 meters, and the length of the fermentation tank can be determined based on the site conditions and production. Moreover, a flipping machine combined with a mobile crane can achieve multiple slot flipping for one machine, effectively reducing investment costs.

The production cycle of fermenting organic fertilizer using a slot type turntable machine combined with a fermentation tank is about 15-20 days. During this period, the material is fed from the inlet and discharged from the other end every day, achieving continuous fermentation production.

The long-distance flipping process of the slot flipping machine can fully utilize the limited ground area to achieve large-scale and harmless treatment of organic fertilizer waste.

The organic fertilizer tank type tipping machine is widely used in the fermentation, decomposition, and water removal of organic waste in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, horticultural farms, and mushroom cultivation plants.

Suitable for aerobic fermentation and can be used together with solar fermentation chambers, fermentation tanks, and mobile machines. When used together with mobile machines, it can achieve the multi slot function of one machine. The supporting fermentation tank can continuously or in batches feed, with high efficiency, stable operation, durability, and even throwing.

The control cabinet is centrally controlled and can achieve manual or automatic control functions. The shovel is sturdy and durable, with certain material crushing and mixing functions. The limit travel switch plays a safety and limiting role.

The organic fertilizer tank tipping machine is one of the main supporting equipment for fertilizer machinery units, suitable for tank fermentation. It is the core equipment for harmless treatment of animal husbandry, urban garbage, and urban sewage sludge industries. The machine is designed with a reasonable structure, high efficiency, low energy consumption, high degree of automation, convenient use, and low cost, and is widely used.

1. The semi wet material crusher utilizes high-speed rotating blades to crush fibers with good particle size, high efficiency, and high energy. Semi wet material crusher is commonly used in the production and processing of organic fertilizers, crushing raw materials such as chicken manure and humic acid sodium.

2. The slot type flipping machine is a widely used fermentation flipping equipment, which includes a walking fermentation tank body, a walking track, an electrical device for flipping and flipping, and a transfer tank device (also known as a transfer vehicle, mainly used for multi tank use). The flipping and stacking work is divided into two types: drum drive, adjustable and non adjustable.

3. Working principle of a horizontal mixer: The horizontal cylinder is equipped with dual axis rotating blades that rotate in the opposite direction. The blades form a certain angle and circulate the material radially along the axial direction to stir and mix it quickly and evenly. The performance characteristics of a horizontal mixer are that the rotation speed of the shaft driven by the reducer and the structure of the blades will weaken the gravity of the material. With the lack of gravity, the significant differences in particle size and specific gravity of each material are ignored during the mixing process.

4. Organic fertilizer granulator equipment is chosen by a large number of users as a granulation product due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life. Our unit has developed and produced four types of internal rotation toothed granulators, including 600 diameter, 800 diameter, 1000 diameter, and 1200 diameter. Other specifications of stirring toothed granulators can also be developed and produced according to user requirements. The shell of the granulator is made of thickened seamless steel pipes, which are sturdy, durable, and not easily deformed. Combined with a stable base design, it operates more smoothly.

5. Other equipment. As mentioned earlier, a complete set of production line equipment also requires conveyors, drying equipment, dust removal equipment, etc., due to the investment of small organic fertilizer production line factories.

As a soil amendment: If your ground is too compacted or acidic, mix fertilizer pellets with some water. Then put them in the soil. They will gradually change the bad situation. Land cleaning: Manure removes heavy metals and toxins from the soil. So you can use particles to reclaim land in contaminated areas.

As a compost accelerator: Use some granular manure to speed up the fermentation process of the compost pile. For potting soil: Mixed with other ingredients, manure can be a nutritious substrate for potted plants.

Our company organic fertilizer equipment manufacturers specializing in the production of organic fertilizer equipment, organic fertilizer dryer, organic fertilizer granulator, organic fertilizer turning machine, organic fertilizer crusher and other organic fertilizer production equipment. We have a professional technical team and after-sales team, to provide customers with adequate pre-sales and after-sales protection. We produce organic fertilizer equipment simple structure, easy to use, if you have any interest in our products or need, please feel free to send us an inquiry!

In the production process of organic fertilizer, raw material costs, transportation costs, labor costs, packaging costs, etc. need to be considered. If we cooperate with the farm, the farm will invest in the construction of greenhouses and fermentation tanks on the original site where the farm’s excrement is stacked, and the organic fertilizer manufacturer will invest in the organic fertilizer equipment to treat the excrement, which not only solves the problem that the farm owner’s excrement can not be treated, but also saves a part of the costs of the organic fertilizer production investor. The cooperation between the two parties through investment or compensation trade will reduce the investment or production costs.

At present, most of the sheds in large-scale cattle farms have cement hardened floors. In order to separate dry manure from urine and sewage, mechanical manure cleaning equipment needs to be installed in the sheds for harmless treatment, improve resource utilization, and reduce labor costs.

The chain plate flipper is suitable for deep aerobic composting of organic solid waste such as animal manure, sludge, and garbage. The machine operates along the track of the fermentation tank, and its rate flipping operation is beneficial for accelerating the fermentation and maturation of materials in the fermentation tank, reducing moisture, and improving compost quality. The specifications of this machine series can meet various fermentation tank widths.

The chain plate fermentation flipping machine is suitable for the multi tank aerobic fermentation process of composting production. It uses a high-speed rotating chain plate to throw, aerate, and stir the compost materials in the fermentation tank, with high efficiency and thorough flipping. It can effectively shorten the fermentation cycle and improve the quality of compost.

Performance characteristics

1. The support plate structure adopts chain transmission and rolling support, which has low flipping resistance, saves electricity and energy, and is suitable for deep groove operations.

2. The flipping and throwing support plate is equipped with a flexible tensioning and elastic shock absorption system to protect the transmission system and working components during operation.

3. The flipping and throwing support plate is equipped with detachable and replaceable wear-resistant curved teeth, which have strong crushing ability and good oxygen filling effect on the material pile.

4. When flipping, the material stays on the pallet for a long time, is scattered at a high position, comes into full contact with the air, and is prone to moisture reduction.

5. Through horizontal and vertical displacement, flipping and throwing operations can be achieved at any position within the groove, with flexibility and maneuverability.

6. The machine can be remotely controlled for operations such as forward, lateral, flipping, and rapid backward movement, improving the operating environment.

7. Optional slot type raw material feeder, automatic discharge device, solar fermentation chamber, and ventilation and aeration system.

8. Equipping a transfer machine to change slots can achieve multi slot operation of a flipping machine, saving money.

The power system of the chain plate flipping machine adopts hydraulic drive and adjustment, making the flipping function well adapt to changes in working load; The drum crane arm is designed with a hydraulic cylinder control mechanism, which can determine whether to excavate section by section or once based on the resistance of the compost during flipping, making the equipment more adaptable and flexible.

What is the prospect of investing in organic fertilizer production lines? The main function of an organic fertilizer production line is to process various organic waste from kitchens, farmyard manure, and straw into organic fertilizer through the production line, which can reduce environmental pollution and turn waste into treasure, bringing in additional income. Since advocating sustainable development strategy in our country, the development of organic fertilizer production lines has been rapid.

Composition of organic fertilizer production line: The organic fertilizer production line mainly consists of a pre-treatment section and a granulation production section. Among them, the pre-treatment part, also known as powdered organic fertilizer processing equipment, includes fermentation polishing machines, organic fertilizer crushers, drum screening machines, and other equipment. The granulation production section includes a mixer, organic fertilizer granulation machine, dryer, cooling machine, drum screening machine, coating machine, and automatic weighing and packaging machine.

Chickens and pigs have poor digestive ability and can only consume 25% of their nutrients. 75% of other nutrients in feed are excreted with feces, resulting in dry products containing nitrogen, phosphorus, potassium, organic matter, amino acids, proteins, and other components. Fresh chicken and pig manure are raw materials for organic fertilizer production lines.

After being processed by organic fertilizer production lines, the raw materials not only provide comprehensive nutrition for crops, but also have a long action cycle of organic fertilizer, which can increase and update soil organic matter, promote microbial reproduction, improve soil physical and chemical properties and biological activity, and are the main nutrients for green food production.

With the steady development of the economy, the damage and impact of various negative factors on the environment are becoming increasingly apparent. Negative factors related to economic development, such as air pollution, soil hardening, soil alkalization, and livestock manure pollution, directly affect the development of agricultural production and the improvement of people’s quality of life.

From the perspective of long-term economic development strategy, formulate policies for energy conservation and environmental protection economic development, encourage and support the development of organic fertilizer production line industry, and steadily enter a new mode of energy conservation and environmental protection development and a new healthy path for the national economy.

The development of organic fertilizer production line science and technology has brought great benefits and promotion space to all walks of life. In the packaging industry, the use of packaging scale is the same to let us understand the energy of science and technology. Packing scale this kind of weighing equipment, I believe that many friends will not sound too strange. Because in the production of the essence of our use of it is still quite large.

Since we have used this kind of packaging scale equipment, it is necessary to understand the advantages of its associated technology. Only in this way can we know what purpose packaging scale has and what essential benefits it can bring us.

The efficient selection of organic fertilizer production line is related to the weighing rate of packaging scale developed by science and technology, which is unable to reach the effect of manpower and other related weighing equipment in the early stage. , which undoubtedly has a great use price for related production, and the promotion of efficiency also means the increase of benefits.

The precision of organic fertilizer production line. If only can complete the rapid product weighing packaging, but there is no special precision of the packaging, we must be on this kind of equipment demand will not be so big. It is because of its high efficiency and high quality of the dual technical guarantee, it makes the relevant packaging industry to it, so as to greatly choose.