fertilizer production line

The self-propelled overturning machine is used for the fermentation and overturning of organic waste such as livestock and poultry manure, sludge garbage, sugar factory filter mud, residue cake, and straw sawdust. It is widely used in the fermentation and moisture removal operations of sludge garbage plants, compound fertilizer plants, organic fertilizer plants, horticultural fields, and mushroom cultivation plants. Suitable for aerobic fermentation, with high efficiency, smooth operation, durability, and even flipping.

What is the correct operating procedure for a self-propelled stacker?

1. Grasp device functions. Understand the operating methods, protection methods, production capacity, and application scope of the self-propelled tipping machine, understand the effectiveness of all equipment controllers and alarm devices, and be sure to carefully read the “warning” instructions. Pay attention to the safety accidents that may occur if the organic fertilizer equipment continues to operate under low pressure, high temperature, and other conditions.

2. Pay attention to production details. No one is allowed to pass through the front and back of the self-propelled stacker during production; Before driving, the alarm should be sounded and personnel should stay away from the machine to prevent accidents. During production, maintenance or adding lubricating oil is not allowed. When flipping the pile, it is necessary to walk at the prescribed speed and not exceed the speed limit. Non operators of this machine are not allowed to operate the machine without authorization.

3. Understand the operating procedures. The safe production of a self-propelled stacker depends on the careful operation of the operator and the grasp of the technical functions of the equipment. Therefore, it is the responsibility of each operator to understand and grasp the operational requirements of the stacker, the accident hazards and preventive measures at the work site, and to discuss such issues with management personnel.

4. Inspection before starting. Before starting the self-propelled stacker, it is necessary to acknowledge the safety and undamaged operation of the protective device, check whether the oil circuit system is normal and whether there is any oil leakage, check whether all components inside the stacker are securely fastened, and ensure that there are no hidden dangers before starting the equipment.

5. Precautions during maintenance. Cut off electrical circuits: Before conducting any maintenance work on the stacker and any components, it is necessary to cut off the power supply of all electrical controllers. Then check the hydraulic station to ensure that the hydraulic system has been depressurized. Hang warning signs: When repairing the stacker, be sure to inform the operators and nearby workers, and hang warning signs with the words “repair in progress” to prevent others from starting the machine during the repair process, otherwise it will cause incalculable safety accidents.

It mainly consists of several steps in the organic fertilizer production process, including grinding, composting and granulation. The first step in crushing is to crush the raw material. Oil palm empty fruit string should be cut into silk. The optimum length was 3cm, which increased the silk surface area, improved the fermentation speed and shortened the fermentation time. The shell can be cut into particles 3-10mm in size. Oil palm leaves should be chopped as much as possible. In this process, semi-wet material crusher is suitable for the crushing of these materials. It can meet the need for efficient and short blending of palm oil waste.

Compost

It is the whole organic fertilizer production key link. During the fermentation process, a compost machine can be used to ferment the material completely. It is best to control the temperature between 60-75℃ during the composting process. The pH value should be between 5.5 and 8.5. When the final fermentation of the material is completed, the moisture content is completely controlled at 35%.

Fermentation

The fermentation time was affected by fermentation temperature, fermentation rate and water content. Fermentation temperature should be suitable for composting. Too much or too little heat is bad for composting. In the fermentation process, the moisture content of the material should be fully controlled so that the material can achieve rapid fermentation. Palm oil waste should also be turned a reasonable number of times. Turning too many times not only increases labor costs, but also accelerates the evaporation of water from the material to some extent, thus affecting the compost.

Granulation

After composting, granulation can be carried out according to different needs. According to the test data of the complete fermentation raw material, a small amount of inorganic substances, including N, P, K, Ca, Mg, are added to make it meet the standard of organic fertilizer raw material or meet the use demand of oil palm varieties organic fertilizer plantation. It is then produced into pellets by a fertilizer granulator. They are cylindrical particles with a diameter of 0.8-10cm. Extrusion granulator can improve the effect of granulation, so that the granularity of granulation to achieve the best. After composting and granulation are complete, they can be dried, cooled and screened. Materials should be dried and cooled after granulation. It should be kept dry, which makes organic fertilizer easy to preserve. Finally, the organic fertilizer is packaged.

Cow manure is processed and made into cow manure organic fertilizer. By applying cow manure organic fertilizer, crop yield is increased, the land becomes fertile, and cow manure organic fertilizer can also be sold to increase economic income. This way of reusing waste resources is a win-win situation.

What machines are needed to process cow manure into organic fertilizer? Process flow of a complete set of powdered/granular organic fertilizer production line

Cow manure can also be made into organic fertilizer using traditional fermentation methods, but the work efficiency is too slow and there is a risk of incomplete decomposition of cow manure. Cow manure that has not been completely decomposed is considered garbage and cannot be used as fertilizer. So, fermentation is an important step in the processing of cow manure into organic fertilizer.

After the successful fermentation of cow manure, the production of cow manure organic fertilizer is successful. The fermented cow manure organic fertilizer is not a delicate powder, but a pile of fertilizer with some large pieces of fertilizer inside, which does not meet the sales conditions in the fertilizer market. Most of the fertilizers on the market are powdered or granular organic fertilizers.

After the successful production of cow manure organic fertilizer, it can be processed into granular or powdered fertilizer according to the requirements for the form of organic fertilizer.

The equipment included in the powdery organic fertilizer production line includes: fermentation and flipping equipment, mixer, new vertical crusher, belt conveyor, screening machine, and rotary granulator. The equipment included in the powdery organic fertilizer production line is relatively simple: fermentation equipment, crushing equipment, and weighing and packaging machine.

The entire organic fertilizer production line is connected by a belt conveyor, bucket elevator, or screw conveyor to achieve automated organic fertilizer production. The entire equipment only requires two or three workers to operate.

The price of organic fertilizer granulator equipment is closely related to the type and model, and the choice of model also depends on the production demand. Therefore, the key factor in selecting fertilizer granulator equipment. Of course, with different selection options, the corresponding supporting equipment configurations and prices also vary.

What are the precautions for using and operating an organic fertilizer granulator?

At least two warehouses should be equipped for granulation and powder blending, so that the granulator does not need to be stopped when changing formulas.

Efficient iron removal devices must be installed before 2 materials enter the granulator to protect the granulator.

It is best to place the organic fertilizer granulator directly on the cooling machine and the crusher under the cooling machine.

To prevent particles from falling into the bottom of the warehouse and damaging the vertical spiral chute inside the warehouse.

5. Finished product packaging should be placed behind the finished product warehouse.

1. Raw material receiving process: Different raw material receiving processes are adopted based on the type, packaging form, and transportation method of the received raw materials. Regardless of the receiving process, raw materials need to undergo quality and weight inspections.

2. The raw materials received by bulk trucks and tank trucks are automatically unloaded into the receiving pit after being weighed by a ground scale. After the raw materials are unloaded into the material receiving pit, they are sent to the vertical silo for storage or directly into the crushing or batching silo through a horizontal conveyor, bucket elevator, initial cleaning magnetic separator, and automatic scale.

The core requirements of the organic fertilizer market have changed from the development of processing equipment to technical services. As a manufacturer of organic fertilizer equipment, we should actively face the market challenges, pay attention to high-tech investment, adjust products according to the needs of the market. We will put the interests of users in the first place, become a good assistant for users to get rich, and think more for users.

Npk fertilizer production process mainly includes feeder, disc mixer, chain crusher, drum granulator, drum dryer, drum cooler, drum screen machine, finished product warehouse, automatic packaging machine, belt conveyor, dust settling chamber, heat exchanger.

After the pretreatment of livestock manure into the organic manure stirring fermentation device fermentation, add a certain proportion of nitrogen, phosphorus, potassium and other elements, so that the trace elements to meet the production standards of organic fertilizer, after mixing, crushing, forming, granulation, drying, packaging and other processing technology, livestock manure processing into high efficiency, convenient transportation, safe and affordable organic fertilizer.

General organic fertilizer production line process of commodity organic fertilizer: the general production process of commodity organic fertilizer includes: organic material inoculation and fermentation (pre-fermentation), main fermentation, grinding, compounding and mixing, drying, granulation, cooling, screening, measurement and packaging and other processes. The main equipment of the processing technology of organic fertilizer equipment includes fermentation tank, mixer, overturning equipment, belt conveying equipment, cylinder screen, crusher, granulator, etc. If you are interested in these welcome to consult, we will give you the most satisfactory reply.

Chicken manure, pig manure, cow manure, sheep manure, etc. are rich in nutrients such as nitrogen, phosphorus, and potassium, as well as organic matter. Livestock manure is an organic fertilizer raw material that improves soil and enhances soil fertility. But if livestock manure is directly used, it will cause adverse consequences such as damage to roots, bacteria, and grass damage. So, what kind of organic fertilizer fermentation equipment is suitable for processing straw and livestock manure into organic fertilizer?

Organic fertilizer is a beneficial fertilizer for crops and soil formed by the fermentation and maturation of organic rich materials such as poultry manure and straw garbage. Fermentation is a very important stage, which determines the quality of organic fertilizer. The common fermentation methods include tank fermentation, chopping fermentation, and fermentation tank. What is the difference between them?

Tank type fermentation overturning equipment

A fermentation tank and a factory building need to be constructed, and the size of the fermentation tank depends on the layout of the factory building. Fermentation equipment includes tank type flipping machines, chain plate flipping machines, wheel plate flipping machines, etc. Tank fermentation is generally carried out in factory buildings, which are less affected by weather and have less environmental pollution, and can achieve large-scale production. When flipping materials, there is no need for manual labor and automation.

Suitable scenarios: high production capacity requirements, rainy factory locations, and strict environmental protection.

Stacked fermentation equipment

No need to build a fermentation tank, as long as the ground is flat, it can save infrastructure costs. Spread the materials in a stacked manner and use a tracked composting machine for periodic flipping. It can be fermented outdoors, but it is greatly affected by weather and environmental pollution. The stack fermentation occupies a large area. When flipping materials, a worker needs to drive the flipping machine.

Suitable scenarios: regions with low rainfall such as Xinjiang, warm climate, far away from residential areas, large fermentation sites, and less strict environmental protection.

Aerobic fermentation tank

The fermentation tank occupies a small area and has a short fermentation cycle. Generally, fermentation can be completed in 7 days, and environmental pollution is also very small. Equipment automation, no need for manual operation. The disadvantage is that fermentation tank equipment is more expensive compared to tank fermentation and stack fermentation equipment.

Suitable scenario: The fermentation site is small (for example, in order to protect the environment, breeding farms need to ferment poultry and livestock manure, but if the site is small, fermentation tanks can be used), and the environmental protection is strict.

The three fermentation methods each have their own advantages and disadvantages, and the specific method to be used depends on the actual situation of the fermentation site.

We can analyze according to the following:

1) Can achieve harmless management standards. The raw materials of organic fertilizer are livestock manure and crushed crop straw, which are fermented at 60-70℃ continuously for 10-15 days, so as to kill harmful substances. However, we can still use the organic fertilizer equipment produced by our company to further process the materials after fermentation and decay, so as to produce organic fertilizer rich in nutrients and realize the core value of comprehensive utilization of waste.

2) Scientific production technology. The production technology of biological bacteria fermentation requires that the production plant and process should be designed in accordance with environmental protection standards. The fermentation of livestock and poultry manure by this strain can quickly eliminate the odor. After fermentation by organic fertilizer equipment, after transportation, secondary treatment, packaging, field use without odor.

3) Make it easier for plants to absorb and consolidate the quick effect of organic fertilizer. Biological bacteria fermentation production technology, livestock and poultry manure treatment is carried out under the decomposition of biological bacteria, the temperature gradually rises, and maintain between 60-70℃, will not cause loss of nutrients in feces. Livestock manure, but encourage excretion of feces, macromolecular nutrients into small molecular nutrients, derived more conducive to the growth of crops. Such organic fertilizers are more easily absorbed by plants, enhancing the quick effect of organic fertilizers.It helps reduce irreversible energy. The production technology of biological bacteria fermentation mainly relies on solar energy, biological energy and a small amount of electric energy.

Organic fertilizer production line equipment not only brings considerable economic benefits to users, but also effectively protects our ecological environment, which is recognized by all walks of life.

Chicken manure organic fertilizer equipment to give full play to the role of fertilizer, not only to meet the seasonal crop yield requirements for nutrients, but also to keep soil fertility not to reduce, maintain agricultural sustainable development. The working principle of pelletizing machine in chicken manure production line: the motor drives the belt and pulley, which is transferred to the drive shaft through the reducer, through the open gear synchronous with the driven shaft, the double shaft in the raw material input through the hopper, after extrusion molding, demoulding granulation, transmitted through the chain to crushing and screening, separated finished particles, powder returned to the mixing machine, again granulating. With the continuous rotation of the motor, the continuous input of materials, to achieve mass production.

Commonly used organic fertilizer pelletizing machine equipment: disc pelletizing machine, drum pelletizing machine, roll extrusion pelletizing machine, flat mold pelletizing machine. If the particle shape requirements are different, then the processing process of the organic fertilizer production line is different, and the price of the organic fertilizer production line is also different.

Many consumers are easily misled by various manufacturers, thinking that the equipment accessories are all the same. In fact, it is not, because of the simple manufacturing process and low production cost of fake and inferior products, they tend to attract consumers at a lower price, while the quality is greatly reduced. Therefore, consumers should have an understanding of the market price of some machine parts. If the price differs too much from your impression, they should be more vigilant. Selling parts to you at a low price must be because it’s mostly substandard parts.

The production of organic fertilizers requires the collection and processing of raw materials for organic fertilizers, such as pig manure, chicken manure, and cow manure, which are then processed through processes such as dehydration, fermentation, stirring, crushing, screening, drying, granulation, cooling, weighing, and packaging to produce organic fertilizers. An organic fertilizer factory produces organic fertilizers, and a set of organic fertilizer production line equipment is indispensable.

An organic fertilizer production line can cost tens of thousands, hundreds of thousands, or even hundreds of thousands. It mainly depends on the annual yield and production process of organic fertilizer. With the increasing development of technology, people have higher requirements for the automation and standardization of machinery. The automation level of organic fertilizer production line equipment is also higher, and the price is relatively expensive.

How much does it cost to invest in equipment for an organic fertilizer plant?

The production line of pig manure organic fertilizer is determined based on different annual yields and levels of automation. The construction scale is generally 2000-10000 tons per year, and local resources, market capacity, and market coverage should be fully considered. Usually, a day is calculated as 10 hours. The investment scale and product plan of a small organic fertilizer new factory must be formulated under the following conditions: characteristics of raw material resources, local soil conditions, local plant structure and main crop varieties, site conditions, production automation, etc.

The performance and scale of different types of organic fertilizer production lines with an annual output of 30000 tons vary, and their prices also vary. Compared to the 30 ton annual output of 30000 tons of organic fertilizer production line and the 5 ton annual output of 30000 tons of organic fertilizer production line, the former is slightly more expensive than the latter. Currently, the price of 30000 ton annual output of organic fertilizer production line in the market ranges from tens of thousands to hundreds of thousands of yuan, and those with high configuration and large scale even reach millions of yuan, The small-scale organic fertilizer production line with an annual output of 30000 tons is small in scale and relatively inexpensive. Some models can be purchased for 10000 yuan. The specific selection should start from the production volume, and choose the appropriate organic fertilizer production line based on the predicted annual production volume. Based on the predicted organic fertilizer production raw materials, determine the specific model.

Plants need to be fertilized because most soils do not provide the essential nutrients needed for optimal growth. Even if you’re lucky enough to start with good soil, as plants grow, they absorb nutrients and make the soil less fertile. By fertilizing, you can replace lost nutrients and ensure that this year’s plants have the food they need to grow.

The main nutrients required by plants include carbon, hydrogen, oxygen, nitrogen, phosphorus, potassium and so on. Carbon from CO2 in the air, hydrogen from water, oxygen from water, and nitrogen from air help plants make the proteins they need to make new tissues. Phosphorus stimulates root growth, helps plants germinate and flower, improves vitality and increases seed size. Potassium enhances the overall vitality of the plant. It helps plants make carbohydrates and provides disease resistance.

NPK fertilizer production line is composed of the crusher, fertilizer mixing machine, granulator, screening machine, fertilizer coating machine, fertilizer automatic packaging machine. Compared to NPK fertilizer granulation line, NPK fertilizer

The mixing line is fairly simple. Generally speaking, nitrogen, phosphorus and potassium fertilizer mixing production line includes automatic batching machine, BB fertilizer mixer, storage hopper and fertilizer packaging machine. Our company provides npk fertilizer production line and various equipment, which can quickly improve efficiency, increase the output of npk fertilizer, and save labor cost.

Nitrogen, phosphorus and potassium fertilizers produced using npk production lines can rapidly promote plant growth, and they can also leach into streams and ponds due to the high water solubility of synthetic fertilizers. Synthetic fertilizers have an advantage in early spring. Because they are water-soluble, plants can use them even when the soil is still cold and soil microbes are not active.