fertilizer production line

In recent years, more and more manufacturers have launched organic fertilizer equipment to improve the production of organic fertilizer, but many people do not know how to change the oil on the organic fertilizer equipment, resulting in machine failure. So what should we pay attention to when changing the oil of organic fertilizer equipment?

Some users in the organic fertilizer production line in order to reduce the cost of labor, usually waste oil and half or 80% of the new oil mixed. Because the waste oil of the production line is rich in many oxidizing substances, rubber carbon particles and a lot of iron filings, it will greatly shorten the service life of the new oil, speed up the movement wear, not only can not play the oil change, but also may cause mechanical accidents such as burning bricks and burning axes.

If the oil level exceeds the line, it will not only increase the consumption of oil, cause oil combustion, attack the carbon deposit in the cylinder, increase the carbon particles in the oil, but also accelerate the wear of the internal parts of the oil. Cylinder, shorten the service life.

Organic fertilizer equipment manufacturers explained that there is another situation. In order to save maintenance costs, waste oil from the oil pan of the organic fertilizer production line will participate in the gearbox. Due to the large amount of mechanical impurities contained in the deteriorated oil, it can lead to accelerated wear of the moving parts when it comes to the gearbox.

When other waste oil is added, the gear oil will become thinner, increasing gear wear. However, the replaced oil can be added to the oil pan of the air filter to save the new oil. Gasoline viscosity is low, suitable for light load use. Diesel engine oil has high viscosity and is suitable for heavy duty applications.

When purchasing organic fertilizer equipment for pig manure processing, you need to first determine the output size of the organic fertilizer equipment. It can be calculated based on annual production or monthly production. Secondly, it is necessary to determine the shape of the finished product. Organic fertilizers can be made into powder, spherical particles, cylindrical shapes, and flat spherical shapes. The different shapes of particles result in different granulator equipment used. The materials produced by the disc granulator, the rotating strand granulator, and the stirring tooth granulator are spherical; The organic fertilizer produced by the roller extrusion granulator is flat spherical, and there are various types of granulators for you to choose from.

The complete set of pig manure bio organic fertilizer equipment is equipped with different organic fertilizer production lines for each customer. The complete set of equipment for chicken manure bio organic fertilizer only requires fermentation equipment, crushers, mixers, granulators, screening machines, and packaging machines for low configuration. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, the price of a complete set of chicken manure bio organic fertilizer equipment ranges from tens of thousands to hundreds of thousands, or even millions.

The complete set of organic fertilizer production line for pig manure fermentation, granulation, drying and packaging includes: raw material mixing, fermentation, crushing, granulation, drying, cooling, screening, coating, adding functional bacteria, supplementing mineral elements, packaging and warehousing. The complete process becomes a commodity organic fertilizer.

Pig manure organic fertilizer equipment can not only meet the local fertilizer demand, but also provide services to meet the needs of surrounding markets. Bioorganic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, tall grass, and soil improvement, with good results. The government provides subsidies for agriculture and strongly supports this industry, so making investment choices is a very good choice.

The cow manure drum granulator is a molding machine that can manufacture materials into specific shapes. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is fully chemically reacted in the cylinder after being humidified. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls.

The working principle of the drum granulator is driven by the main electric motor to drive the belt and pulley, which are transmitted to the driving shaft through the reducer. The gear installed on the driving shaft is matched with the large gear ring fixed on the body and works in opposite directions. The material is added from the feeding end and passes through the inside of the cylinder. Through the special structure inside the cylinder, it is made into particles and finally flows out through the discharge port. Due to the continuous entry of materials and the continuous rotation of the granulator, large-scale production can be achieved.

The drum granulator is equipped with steam, gas ammonia, or the addition of phosphoric acid or nitrogen solution, phosphorus ammonia slurry, and heavy calcium slurry to complete the chemical reaction and heating process of compound fertilizer granulation inside the drum; Alternatively, a cold granulation process for adding a small amount of water to the compound fertilizer can be carried out. The materials that need to be granulated are moved through the cylinder, causing rolling and rotation when the cylinder is empty, and then agglomerated into balls at appropriate humidity and temperature to complete the granulation process.

Product features of cow manure drum granulator:

1. The ball forming rate reaches 70%, the ball forming strength is high, and there is a small amount of returned material with small particle size, which can be re granulated;

2. Heating with steam to increase the temperature of the material, reducing the moisture content of the material after balling, and improving the drying efficiency;

3. The cylinder body of the cow manure drum granulator adopts a special rubber plate lining or acid resistant stainless steel lining plate, which is corrosion-resistant and wear-resistant, and achieves automatic scar removal and tumor removal, eliminating the traditional scraper device.

China’s agricultural production generally has the problems of excessive use of chemical fertilizers and insufficient application of organic fertilizers. Today, with the development of ecological agriculture and sustainable development, it is of great significance and prospect to make full use of the existing solid waste to develop bio organic fertilizer technology. After analyzing various granulation technologies at home and abroad, the solid material granulator is designed and studied. Combined with the actual technical requirements and functional requirements of organic fertilizer granulation, determine the overall design scheme of the extrusion flat mold granulator, select the appropriate design scheme, analyze and design the structure of its functional components, determine the composition of each functional component, and ensure its functional and performance requirements.
In recent years,organic fertilizer equipment has benefited from the support and guidance of relevant national policies, and the market demand has expanded and the development speed is fast.

In the application of agricultural machinery, the proportion of organic fertilizer use has begun to increase in recent years. This situation, on the one hand, is because of the production demand of the industry, but the more important thing is the support and guidance of relevant national policies, and only national policies will focus on the development of organic fertilizers. The fertilizer industry, industrial production and related projects will increase the demand for such products, from pipeline equipment in public facilities to the national power grid and Sinopec, which are closely related to the organic fertilizer industry.

In the face of the increasingly harsh natural environment, the country has to make corresponding adjustments to the development direction of related industries. For the agricultural machinery industry, since its raw materials are mainly non-renewable resources such as land, policy orientation has begun to promote environmental protection and energy conservation. Through the collection of relevant data and the further understanding of current organic fertilizer production lines, the core parts of industrial policy have begun to be touched. Production enterprises should actively face market challenges, pay attention to high-tech investment, and further adjust products according to market demand. Looking back at the early development of the organic fertilizer industry, the relevant research data of the China Organic Fertilizer Trading network show that most enterprises developed under the guidance of industrial policy support are small and medium-sized organic fertilizer producers. From the perspective of macroeconomic development, the technological development of products always promotes each other with high-tech, and simple processing and manufacturing can not drive the progress of the entire industry. Therefore, recently, there have been some changes in the policy of the organic fertilizer industry. The direction began to become more focused.

Pig manure is a relatively good organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.85%. Pig manure undergoes sufficient maturation and fermentation before application. Pig manure material is fermented through aerobic composting using a composting machine, and then fed into a pulverizer for powder production. The material is then mixed and stirred in a mixer and fed into a granulator using a conveyor; After granulation and shaping, it is sent to a dryer for drying, and then transported to a cooling machine for cooling by an elevator or belt conveyor. After cooling, it is sieved and directly packaged as coated products. The pig manure organic fertilizer production line has low investment and fast recovery efficiency.

The processing equipment for chicken manure, cow manure, and sheep manure powdery organic fertilizer includes two parts. The first part is the equipment for fermentation and maturation, including ground type overturning machines, overturning machines, and trough type overturning machines. The second part is deep processing equipment, which includes a lot of equipment, such as silos, crushers, screening machines, belt conveyors, and packaging machines. According to different production modes of different raw materials, investment can flexibly adjust the development prospects of the organic fertilizer industry.

The minimum configuration of chicken manure and pig manure organic fertilizer processing equipment only requires a crusher, mixer, granulator, screening machine, and packaging machine to complete production, which is a basic configuration. We will analyze the budget based on your actual situation, and add equipment according to your actual needs and requirements. The production and automation level of chicken manure and pig manure organic fertilizer equipment vary in price, so the quotation is also different. Therefore, the price of chicken manure and pig manure organic fertilizer processing equipment varies from tens of thousands to hundreds of thousands of millions according to actual needs.

equipment that uses animal manure as the main raw material to produce organic fertilizers. The entire equipment includes the process of fermentation into organic fertilizer and the process of making organic fertilizer into granules and packaging. Some customers with less investment choose fermentation equipment, crushing equipment, screening equipment, and packaging equipment to form a set of powdered organic fertilizer production lines.

The small-scale organic fertilizer production line equipment mainly consists of two parts: fermentation and granulation, and it is precisely because these two parts affect the overall price of the organic fertilizer production equipment sales industry. For example, in small and micro chicken farms where the daily production of chicken manure is not large, as a responsible organic fertilizer production equipment sales enterprise, it is recommended that users only purchase the fermentation and composting machine separately. In this way, farmers only need to invest a small amount of funds to meet the needs of harmless treatment of chicken manure.

Small organic fertilizer equipment is generally customized for slightly larger small and medium-sized chicken farms. This is because the specific configuration and cost of the complete set of chicken manure organic fertilizer production equipment are directly affected by factors such as different chicken manure processing capacities, feeding methods, surrounding environments, and customer budgets.

The small-scale cow manure organic fertilizer production line has three configurations: high, medium, and low. Large fertilizer factories need to adopt a complete set of production configurations to produce finished products that meet market requirements in terms of appearance and nutrient content. They have a significant advantage in promoting finished organic fertilizers. Low to medium configuration organic fertilizer production lines are suitable for small and medium-sized fertilizer factories. The sales range of finished organic fertilizers is limited to nearby areas, and some processes in the organic fertilizer production process require manual completion.

 In recent years, with the stable and rapid development prospects of China’s economic development and the huge demand for shredders in the western development, the development trend of China’s organic fertilizer production line industry is very common, especially the organic fertilizer equipment sales market. So how can we improve the efficiency of organic fertilizer crusher?

1, material selection is the core. When selecting materials, pay attention to the hardness of materials. The harder the material, the more difficult it is to crush, and the more serious the damage to the equipment. The crushing speed is slow and the natural crushing capacity is small.

2, the humidity of the material is the key, that is, when the moisture content of the material is high, the material is easy to adhere to the organic fertilizer crushing equipment, and it is also easy to block and transport during the discharge process, resulting in a decrease in crushing capacity. Therefore, the water content should be reduced as much as possible before crushing to make the crusher work better.

3. The fineness of the crushed material is required to be higher, that is, the finer the crushed material is, the smaller the crushing capacity is.

4, the composition of broken materials. The more fine powder contained in the material before crushing, the greater the damage to crushing, because those fine powders are very easy to adhere to, endangering transportation. If the fine powder content is high, it should be screened in advance.

5, material viscosity: the greater the viscosity of the material, the easier it is to adhere.

6, the better the wear resistance of organic fertilizer crushing equipment, the greater the working capacity. If it is not wear-resistant, it will jeopardize the crushing ability.

Small scale organic fertilizer production line equipment refers to a complete set of equipment that uses pig manure, chicken manure, and other livestock and poultry manure as the main raw materials to produce organic fertilizers. The entire set of equipment includes the process of fermenting cow manure into organic fertilizer and the process of making organic fertilizer into granules and packaging. Some customers with less investment choose fermentation equipment, crushing equipment, screening equipment, and packaging equipment to form a set of small organic fertilizer production line equipment.

Small organic fertilizer production line equipment is added according to the actual needs and requirements of customers. The equipment used in small-scale organic fertilizer production lines includes flipping machines, drum screening machines, belt conveyors, horizontal mixers, crushers, etc. Compared with the granular organic fertilizer production line, this production line has fewer processes such as granulation, drying, and cooling, and the process is relatively simple. Therefore, the price of the entire set of powder small organic fertilizer production line equipment ranges from tens of thousands to hundreds of thousands.

The production equipment for pig manure organic fertilizer includes crushing process, screening process, granulation process, drying, cooling process, particle screening process, and finally to the packaging process, which is connected by a belt conveyor. Nowadays, there are a large number of pig farming enterprises in various regions, and as a result, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable.

The main materials used in the equipment for processing and producing organic fertilizers from manure and straw include livestock and poultry manure, urban sludge, household waste, bran, crop straw, sugar and paper filtration sludge, food and fermentation industry waste, and other urban and rural organic solid waste. From the perspective of material sources, the scope of material extraction is quite extensive, but the components involved are also extremely complex.

The equipment and process for processing and producing organic fertilizer from manure and straw consist of two parts. The first part is the composting, fermentation, and maturation process of organic materials. Its function is to kill pathogenic microorganisms and parasite eggs, and carry out harmless treatment; The second is the granulation production process of decomposed materials, which aims to make organic fertilizers have good commercial properties, stable nutrient content and fertilizer efficiency, and facilitate transportation, storage, sales, and application.

The track turner for composting and fermentation equipment of manure and straw belongs to the ground stacking and fermentation mode, which is currently a fertilizer making mode that saves civil engineering and human resources. The materials need to be stacked into long strips and stirred and crushed by the turner at regular intervals, and decomposed under aerobic conditions. It also has the function of crushing, greatly saving time and labor, improving the production efficiency and product quality of the fertilizer factory, and greatly reducing costs.

In general, tank fermentation is used for the production of organic fertilizers from manure and straw processing equipment, which results in lower costs and relatively higher fermentation efficiency. The equipment selection can be using ordinary tank type turners, double spiral turners, or chain plate turners, depending on the site conditions and cost control. When selecting equipment for granulation, pure organic fertilizer granulation uses a stirring toothed granulator.

Powdered organic fertilizer refers to fertilizer produced by fermenting organic raw materials in a certain proportion without causing particles. There is a certain difference from traditional composting fermentation. The national standard is 40% organic matter, over 5% total nutrients, and 30% moisture. The equipment is also relatively simple. The equipment for the small-scale organic fertilizer production line for powder mainly consists of three stages of fermentation, namely: pre mixing, flipping, refining, and packaging. The main purpose of fermentation is to decompose large molecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops through microbial decomposition. The quality of fermentation also affects the quality and effectiveness of organic fertilizers.

The organic fertilizer production line equipment is a specialized equipment for producing organic fertilizer using pig manure, suitable for harmless treatment of pig manure and achieving recycling. The organic matter content of the produced organic fertilizer can reach over 50%, which belongs to nutrient rich organic fertilizers. In practical applications, trace elements can be reasonably mixed and used according to the soil conditions in different regions. This will form specialized organic fertilizers for different vegetables, various fruit trees, and other crops that require different needs.

The complete configuration of small-scale organic fertilizer production equipment includes: fecal dewatering machine, fermentation overturning machine, automatic shovel hopper, organic fertilizer crusher, automatic batching machine, mixing mixer, new organic fertilizer granulator, dryer, cooling machine, drum screening machine, wrapping machine, packaging equipment, belt conveyor, and other equipment.