fertilizer production line

The motor drives the whole organic fertilizer equipment, and its important role is self-evident. Then in the face of the complete set of organic fertilizer production line equipment, these important components should be carefully maintained to ensure that they can operate normally and do not delay production.

The common problem in organic fertilizer production line equipment is the motor heating problem. If the motor is hot or burned, it cannot be crushed. The suspension of the whole production line will bring us great losses. The following is the daily maintenance of the motor.

1. Check whether the lubrication of the bearing is good

2. Check whether all fasteners are fastened.

3, check whether the transmission belt is installed correctly, whether it is intact. If the belt is damaged, it should be replaced promptly. When there is oil on the belt or pulley, it should be wiped off with a clean rag in time.

4. Check whether the protection device is in good condition. If any abnormal protection device is found, it should be removed in time.

5, check whether there is material or other debris in the damaged chamber, and clean up in time if necessary.

6. Check whether the hydraulic jacking machine head or jacking screw is retracted, adjust whether the gasket is installed correctly and pressed tightly

The organic fertilizer production line is used to treat solid fertilizers, produce organic fertilizers, treat fertilizers from chicken farms, beef cattle farms and sheep farms, and treat solid fertilizers from pig farms and dairy farms. Solid manure is transported by manure truck, composted by mechanical mixing, stacked and decomposed, crushed and processed to produce commercial organic manure, so as to improve the added value of fertilizer.

Urea crusher is an organic fertilizer production line equipment, can crush the material in the organic fertilizer equipment. Urea organic fertilizer crusher belongs to the medium mill. The machine is designed according to the principle of impact crushing. The inner and outer two groups of cage bars rotate in reverse at high speed, and the material is broken from the inside out by the impact of the cage bars. It is a powerful tool for crushing compound fertilizer. Before use, the cage crusher is placed flat in a certain position in the workshop. No need for equipment base, connected to the power supply can be used. The fineness of the grinding is controlled by the distance between the two rolls. The smaller the distance, the finer the fineness, the lower the yield. The better the uniform grinding effect, the higher the yield. This equipment can be designed to be mobile according to user requirements. The user can move to the corresponding position when in use, and can remove it when not in use, which is very convenient.

Urea crusher equipment advantages:

1, simple structure, high crushing efficiency, good sealing performance, smooth operation, easy cleaning and maintenance.

2, simple and compact, small footprint, easy maintenance, easy to clean, is mono-ammonium, diammonium, urea and other hard materials.

3, the two groups of inner and outer cages are relatively high-speed rotation, the material is broken from inside to outside by the impact force of the cage body, which is a sharp tool for crushing compound fertilizer.

4, can be designed to be mobile according to user requirements. The user can move to the corresponding position when in use, and can remove it when not in use, which is very convenient.

The equipment process for producing 30000 tons of granular pig manure organic fertilizer annually includes fermentation, crushing, stirring, granulation, drying, cooling, screening, film, packaging, etc. Fermentation is of the same size and requires tank type fermentation. According to the process, equipment such as fermentation flipper or stacker, material crusher, horizontal mixer (vertical mixer), organic fertilizer granulator (organic fertilizer combination granulator, disc granulator, etc.), organic fertilizer drum dryer, cooling machine, drum screening machine, coating machine, automatic weighing and packaging scale, conveyor, etc. are used in sequence.

How many people are needed to operate the entire set of equipment for the annual production of 30000 tons of granular pig manure organic fertilizer production line? The complete set of equipment for the annual production of 30000 tons of granular pig manure organic fertilizer production line processes raw materials into granular organic fertilizer through a series of processes including fermentation, crushing, granulation, drying, cooling, screening, and coating. How many people are needed to operate during the reproduction process.

1. Forklift loading: This requires one person’s non-stop operation. At the same time, after crushing, when the material pile is large, these crushed materials need to be shoveled to another pile. Therefore, for those who operate a forklift, it is also very busy. They need to pay attention to the size of the material pile while loading. When the material pile is high, they have to run to shovel it to the other side, so as not to delay production.

2. During the startup process, it is essential to have a maintenance staff member: always pay attention to various abnormal problems encountered in production and provide timely solutions.

3. There is also a mechanic: an annual production of 30000 tons of granular pig manure organic fertilizer, a complete set of equipment. The construction cycle of the organic fertilizer project is short, the profit is high, the market risk is small (organic fertilizer generally has a shelf life of at least 5 years), the recovery period is short (in case of busy farming, supply cannot meet demand), and the market potential is large (China has vast territory and abundant resources, especially in agricultural provinces such as Henan and Northeast China, with a considerable amount of consumption). Generally, the investment can be recovered in one year and profits can be generated in the same year.

The production process of the chicken manure organic fertilizer production line is as follows: after fermentation, the raw materials of organic fertilizer (animal manure, domestic garbage, dead branches and leaves, biogas residue, waste bacteria, etc.) enter the semi wet material crusher for crushing, and then add nitrogen, phosphorus, potassium and other elements to make the mineral elements meet the required standards. Then, there is a mixer to stir them, and then they enter the granulation mechanism for granules. After coming out, they are dried and screened by a screening machine, Qualified products shall be packaged, and unqualified products shall be returned to the granulator for granulation.

If you want to invest in the organic fertilizer production line of chicken manure  or sell chicken manure organic fertilizer, you are more concerned about a problem – what is the market prospect of chicken manure organic fertilizer? Is it worth the investment? Chicken manure organic fertilizer market prospects are still good, the development potential is great, why say so?

1. Promoting agriculture through science and technology is the fundamental road to agricultural development. Fertilizer is an important material basis for agricultural development. The heavy application of chemical fertilizer causes soil compaction and agricultural product quality degradation, and the utilization rate of fertilizer decreases. In the past 30 years, more and more agricultural experts and governments in the world have actively advocated reducing the use of chemical fertilizers, and more green fertilizers such as organic fertilizers and bio-organic compound fertilizers, and the rise of the “green revolution” of fertilizers, that is, the concept of green environmental protection. At the same time, it also promoted the development of the organic fertilizer equipment industry

2. The large amount of fertilizer application, resulting in soil compaction and agricultural product quality degradation, in order to improve this situation, the state launched the “organic fertilizer instead of fertilizer” subsidy amount support policy, and vigorously promote, encourage everyone to apply organic fertilizer, promote the implementation.

3. The large use of chicken manure organic fertilizer, on the one hand to protect the soil fertility, to achieve permanent fertility, crops, plants, etc. can supplement their needs of organic matter, to achieve strong roots, improve the yield of the role. On the other hand, an agricultural circular economy without waste discharge has been formed, which protects the safety of the rural environment.

From the above point of view, chicken manure organic fertilizer is worth investment, is a good project.

1. The influence of materials and raw materials on the process equipment and plant design of organic fertilizer production line. Due to the difference in raw materials, which affects the production process, most organic fertilizer raw materials are affected by pollution. In one case, in the process of raw material pretreatment, the manufacturer can pretreat the raw material directly at the farm or farmer, and then close and transport to the manufacturer; Another scenario is to collect untreated waste directly from farmers and farms and pre-treat it in factories. These two methods directly affect the area construction of the processing zone.

2. Influencing factors of fermentation process. The fermentation process should be carried out according to the amount of material. At present, the fermentation process that meets the national production standard is aerobic fermentation, and the fermentation cycle consists of fermentation, decomposition and secondary aging. In order to meet the standard, choose tank fermentation or stack fermentation as much as possible. Compared with the two, the same production capacity requirements, stacking fermentation occupies a larger plant area.

Another factor that affects the fermentation process is the organic fertilizer fermentation equipment used. Trough fermentation often uses a mobile car one machine multi-tank fermentation, the turnover process directly realizes the movement of materials to the discharge port. The fermentation tank can be transferred in the secondary aging stage to realize continuous fermentation. However, the stacker uses a walking compost machine or a turning machine, which is inherently inconvenient for material transfer. The stage of secondary aging process is often in situ aging, which affects the fermentation cycle.

3. Process influence in the late deep processing stage. The post-processing technology of organic fertilizer equipment is divided into powder organic fertilizer production line process and granular organic fertilizer production line process, and the occupied area and equipment infrastructure investment are quite different.

In the process of granular organic fertilizer production line, in addition to crushing, mixing, pracking and other processes, it is also necessary to dry, granulation, particle grading, particle packaging and so on. Therefore, pellet processing processes often choose processing lines with an annual output of more than 10,000 tons, and small production capacity enterprises often choose powdery fertilizer processing processes.

Small animal manure powder organic fertilizer equipment production line, animal manure organic fertilizer is a fertilizer made by decomposing chicken manure, pig manure, cow manure, sheep manure, horse manure, duck manure, rabbit manure, pigeon manure and other animal manure into organic waste such as plant straw,

The small-scale organic fertilizer production line consists of several parts: fermentation system, drying system, deodorization and dust removal system, organic fertilizer dedicated crusher, ingredient system, mixing system, organic fertilizer dedicated granulator, and finished product packaging machine. Although the process structure is similar, the configuration of organic fertilizer equipment is not fixed. The manufacturer will mainly provide customers with construction and equipment selection plans for organic fertilizer production lines that meet their own conditions based on user material characteristics, on-site operating conditions, specific production requirements, automation level, and investment budget.

The small-scale pig manure organic fertilizer production equipment mainly includes two parts: fermentation and production. Due to the presence of harmful substances in fresh pig manure and its inability to become a commodity in form. The purpose of fermenting pig manure is to treat it harmless and make it a fertilizer with high organic matter content. The fermented pig manure is loose and odorless. It can be processed into powder or granular organic fertilizer as needed, and then packaged and sold using an automatic packaging machine. This is the part of organic fertilizer production.

The complete set of equipment for organic fertilizer production line is a batch production equipment for organic fertilizers, covering all equipment from organic fertilizer raw material collection to organic fertilizer packaging and sales. The complete set of equipment for organic fertilizer production line can effectively solve the environmental pollution caused by organic waste in industries such as livestock and poultry breeding, which is conducive to improving the safety and quality of agricultural products. It lays a good foundation for human comprehensive consumption of green and organic food, and the ecological and environmental benefits are extremely significant.

The drum granulator is one of the key equipment in the compound fertilizer industry, suitable for cold and hot granulation as well as large-scale production of high, medium and low concentration compound fertilizers. The main working method is wet granulation of pellets. By using a certain amount of water or steam, the basic fertilizer is fully chemically reacted in the cylinder after being humidified. Under certain liquid phase conditions, with the help of the rotational motion of the cylinder, the material particles are compressed and agglomerated into balls.

The operation time of each organic fertilizer equipment must be supported according to the relevant environment, the existence of the environment mainly includes its own environment and the surrounding temperature environment, the specific requirements of the equipment for the external environment are high, so we should pay close attention to it.

An important process in the organic fertilizer production line is the fermentation of animal manure. The control of water in the fermentation process is generally at 65%, too high or too low is not conducive to the fermentation process, and too much or too little water will affect the fermentation process, which is similar to the principle and process of catalyst operation. The measurement of water environment can be determined according to experience. Of course, it can also be measured according to the data, and the general data measurement is more reliable.

The fermentation of any kind of things requires temperature control, organic fertilizer equipment naturally can not be exempted, under normal circumstances, the temperature control is appropriate at 15 ° C, not affected by the season, in the north of the winter temperature is low, the need for fermentation in a special city or greenhouse.

Organic fertilizer production line is a kind of production line of organic fertilizer, which has many characteristics. It is precisely because the use and characteristics of organic fertilizer production line are more, so the organic fertilizer equipment industry has developed rapidly, so what are the basic uses and characteristics of organic fertilizer production line?

After repeated experiments and development, the existing granulating machine has finally overcome the problems of high temperature sterilization of biological fertilizer, poor granulation, and difficult drying, and developed a new “organic fertilizer production line” with reasonable design, simple structure, normal temperature bacteria protection, and smooth particles, ending the history of easy granular granulation of organic fertilizer. The produced particles have low water content and are easy to dry. At the same time, it can also produce feed particles and fill the domestic gap in the field of granulation machinery.

Its use and characteristics:

1. Granulation of bio-organic fertilizer with grass charcoal, lignite, organic fertilizer sludge and straw as raw materials;

2, organic compound fertilizer granulation with organic manure such as chicken manure as the main raw material;

3, with bean cake and other as the main raw materials of cake fertilizer;

4, with corn, beans, grass meal as raw materials of full price feed, mixed feed granulation;

5, with crop straw as raw materials of biological feed straw granule meal granulation.

The outstanding characteristics of organic fertilizer production line will inevitably become a new generation of trends, leading to the development of organic fertilizer granulator.

The products produced by the small-scale chicken manure organic fertilizer production line equipment are made from fresh chicken and chicken manure as raw materials, without any chemical components. However, chicken and chicken have poor digestion ability and can only consume 25% of the nutrients. The other 75% of the nutrients in the feed are excreted with the manure, resulting in dry products containing nitrogen, phosphorus, potassium, organic matter, amino acids, proteins, and other components. Organic fertilizers have not only created economic benefits for enterprises, but also made significant contributions to human environmental protection projects.

The complete set of equipment for producing manure organic fertilizer has low energy consumption, small footprint, no odor in the operating environment, zero pollution, good ventilation, and only 1-2 days for deodorization. The complete set of equipment for producing manure organic fertilizer has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can kill bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resourceful and industrialized treatment, low energy consumption, and stable product quality.

The equipment for configuring pig manure organic fertilizer production lines in small-scale pig farms ranges from 30000 to 200000 yuan, and each configured organic fertilizer production line is different. The low configuration of the organic fertilizer production line for chicken manure and pig manure only requires a crusher, mixer, granulator (optional), screening machine, and packaging machine. Therefore, the price of the entire organic fertilizer production line equipment ranges from tens of thousands to hundreds of thousands.

The development and research of organic fertilizer supporting equipment and sterilization systems for chicken manure processing will be conducive to promoting the formation of an industrial chain for harmless treatment, resource utilization, and commercial operation of livestock and poultry manure, achieving the goals of industrialization, marketization, and large-scale production, and effectively promoting the development of ecological agriculture and circular economy in the city.

When crushing organic fertilizer raw materials, we often encounter the situation that the moisture content of materials is relatively high. At this time, we need crusher equipment to crush materials, such as organic fertilizer semi wet material crusher, which is designed for the crushing demand of materials with certain humidity. This equipment has the advantages of high efficiency, large output and good crushing effect. The crushed materials can reach a relatively fine particle size.

1, the material moisture content is high: in the process of half-wet material crusher, if the material with high water content enters the crushing chamber, the material containing water is crushed into small pieces, which will adhere to each other and block between the screen holes in the crushing chamber, resulting in the phenomenon of blocking material.

2, the material is lightly thrown and the toughness is large: the fiber toughness in the material is very large, so that the material is not easy to break after being hammered and connected into a group blocked in the crushing chamber, and the blocking phenomenon occurs.

3, do not understand the main parameters of the half-wet material crusher: before use, do not first clear the parameters of the half-wet material crusher, especially the requirements for the nature of the material. The material does not meet the production process requirements of the half-wet material crusher, and after entering the crushing chamber, the ideal crushing effect is not achieved, which reduces the production efficiency and causes the phenomenon of blocking.

4, the operator is not trained: the operator of the half-wet material mill has not undergone training, the relevant knowledge of organic fertilizer equipment and the precautions for operation are too little, in order to speed up the work progress, increase the amount of feed, beyond the normal production capacity of the half-wet material mill, resulting in the phenomenon of blocking.

5, improper adjustment of the discharge: the occurrence of the blocking phenomenon may also be because the discharge pressure is too large, the air inlet of the lower part of the crushing chamber is not opened, the crushed material can not be discharged in time, and a large number of accumulated in the crushing chamber, resulting in the blocking phenomenon.