fertilizer production line

Organic fertilizer equipment is a kind of equipment specializing in the production of organic fertilizer. The results of organic fertilizer are mainly powder and particles, which can be divided into two types: cylindrical particles and spherical particles. The production of powdered organic fertilizer is very simple. The process combination of organic fertilizer equipment is sorting, drying, fermentation, crushing, mixing and packaging. The production of granular organic fertilizer is complex, which can be realized by disc granulator and stirring granulator. Among them, the production of spherical organic fertilizer particles is more complex. The production of spherical organic fertilizer is based on the production of granular organic fertilizer, adding organic fertilizer spreader, drum screening machine, organic fertilizer packaging machine, etc. 

We all know that the current level and strength of science and technology are unmatched in the past society. Our world is also being influenced by the continuous development of modern science and technology. Almost all aspects of our basic necessities are affected. For a change. The manufacturing of many of the products we buy every day has been transformed by advanced technology. We all know that fertilizer packing machine, it is a professional for packaging pellet products of organic fertilizer equipment, it is designed for pellet products is very extensive, in food, chemical, agricultural and sideline products, daily chemical and so on are involved. That shows how big the market is. With the rapid development of modern industrialization created by modern science and technology, people’s production and labor levels are also changing, and the production efficiency of products is also constantly improving. The early development of fertilizer packaging machine is very difficult, especially in our country, the early rise of a product or an industry is always difficult, there are countless unacceptable, unaccustomed, lack of technology and so on. Waiting always leads to the initial development. Hard.
However, with the development of modern science and technology, many people have changed their views, people’s thinking has become more active, and the development of many product production technologies and organic fertilizer production lines have also been improved. Therefore, for the fertilizer packaging machine market or any other industry, it has passed the initial difficult period, caught up with today’s great development of science and technology, and accelerated the pace of development. Therefore, for fertilizer packaging machine enterprises, this is not only a test, but also an opportunity for development. How to balance the development of the two, will become the enterprise development must think about the problem.

The vertical crusher for organic fertilizer production crushing equipment is an optimized design based on advanced domestic and foreign crushing equipment, which is a non sieve and adjustable crushing equipment. It can be widely used as one of the equipment for organic fertilizer crushing.

The vertical crusher for organic fertilizer production uses a high-strength wear-resistant hard alloy chain with synchronous speed during the crushing process, suitable for crushing raw materials and return materials. Especially for materials with high moisture content, they have strong adaptability and should not be blocked. The material is discharged smoothly. The material enters from the feeding port and collides with the high-speed rotating chain inside the casing. After the impact, the material is squeezed and crushed, and then collides with the inner wall of the casing before colliding with the chain again. During the falling process, it undergoes several impacts and turns into powder or particles below 3mm, which are discharged from the bottom.

The vertical crusher for organic fertilizer production is driven by an electric motor to rotate the main shaft. The main shaft has two bearing seats, upper and lower, which are installed at the upper and lower ends of the casing. The casing assembly is installed on the lower frame, with a rotor disc and chain installed on the main shaft. The feeding hopper is located on the upper part of the casing. For the convenience of loading and unloading the hammer head, a flap is opened on the casing for easy disassembly and maintenance

Characteristics of vertical crusher for organic fertilizer production crushing equipment:

1. Especially for materials with high moisture content, it has strong adaptability, is not easy to block, and has smooth feeding.

2. The crushing blade is made of special materials and has a service life three times longer than similar products.

3. The crusher has high crushing efficiency and is equipped with an observation window. It can be completed in ten minutes by replacing vulnerable parts.

The inner wall of the organic fertilizer vertical crusher shell is lined with polypropylene board, which alleviates the problems of wall sticking and difficult cleaning. The chain cutter head is made of special steel, which can effectively improve production efficiency. This machine has the characteristics of reasonable structure, easy operation, and strong applicability.

The organic fertilizer vertical crusher crushes the material blocks through high-speed rotating chains. The main working component of the chain crusher is a rotor with a steel ring chain, one end of which is connected to the rotor, and the other end of the ring chain is equipped with a wear-resistant steel ring chain head. The chain crusher is composed of a feeding port, a body, a discharge port, a transmission device, etc. The chain crusher has been proven to be convenient to use, efficient, capable of producing large quantities, and easy to maintain through long-term use. Suitable for crushing various block organic fertilizers, fertilizers, and other medium hardness block materials.

Advantages of organic fertilizer vertical crusher:

1. The shell of the vertical crusher for processing organic fertilizer is made of high-quality Q235B steel plate, and the chain material is manganese steel, which is sturdy, durable, and has a long service life.

2. It has strong adaptability to various dry and wet materials, is not easy to block, and has smooth feeding.

3. The cylinder is lined with a polystyrene board, which is not easy to stick to the wall and is easy to clean.

4. Install quick opening access doors on both sides of the cylinder for easy maintenance and upkeep.

The organic fertilizer crusher uses the weight of the material itself to fall into the high-speed rotating chain in the crushing chamber of the vertical crusher through the feed port, and flings the material to the inner wall of the cylinder with the help of the centrifugal force of the rotor of the vertical crusher. Therefore, under the combined action of rebound force and gravity, the crushed material rotates rapidly in the inner chamber of the vertical crusher.

Organic fertilizer equipment crushing equipment does not discharge what is the reason? The analysis is as follows:

1, the feed port of the organic fertilizer crusher is not easy to feed, and the diagonal is not conducive to feeding. The straight mouth increases the feeding center of gravity, making the feeding speed faster.

2. Design issues. Some manufacturers of organic fertilizer crusher do not look at the appearance, the internal design will be unreasonable, if the rotor disc is too large, the size of the crushing chamber will be reduced, the rotor disc is too large, the size of the crushing chamber will also be reduced. When you move in a circle, the material gets wrapped up more. A lot, so there will be a problem of not being able to cut. Therefore, at this point, it is recommended to use equipment from regular large manufacturers.

3, for wet materials, especially viscous materials, if the crushing time is too long, the wet material will adhere to the hammer head, rotor disk, lining plate, thereby reducing the size of the crushing chamber, not only reduce the crushing efficiency, output, there will be no cutting problems.

4. Size of discharge port. There are many types of organic fertilizer crusher, different yields, different models, so the design of the discharge port is also different, all of which are proportional

The roller squeezing granulator is powered by an electric motor to connect the belt, driving two roller molds to rotate in opposite directions. There are evenly distributed semi-circular grooves on the mold, and the mold rotates to the contact point to form a circle. The particle size caused is determined by the selected grinding tool and formed in one go. Suitable for organic fertilizers, compound fertilizers, feed, chemical and other fields.

The roller extrusion granulator belongs to the extrusion sliding model, and its working principle is driven by an electric motor to drive the belt and pulley, which are transmitted to the driving shaft through a reducer, and synchronized with the passive shaft through an open gear, working in opposite directions. The material of the roller extrusion granulator is added from the feeding hopper, formed by roller extrusion, demolded and pelletized, and then transported to the crushing screen studio through a pair of chains. The finished particles (balls) are screened and separated, and then the returned material is mixed with new material before pelletizing.

The roller extrusion granulator has the following advantages: 1. Circular operation, achieving continuous production and high yield of finished products; 2. The material is mechanically compressed and formed without any additives, ensuring the purity of the product. 3. The particle strength can be adjusted, and the finished product strength can be controlled by adjusting the pressure of the drum; 4. The extrusion granulator is suitable for various raw materials, and the particle strength can be freely adjusted according to different materials. 5. Compact structure, easy maintenance, simple operation, short process flow, low energy consumption, high efficiency, and low failure rate.

There is a huge demand for bio organic fertilizers in China, especially for some economically efficient and high-quality bio organic fertilizers, which are more popular among farmers. Therefore, opening an organic fertilizer equipment processing fertilizer factory can yield substantial returns. Organic fertilizer trading market. The production of green fruits and vegetables cannot be separated from organic fertilizers. A large amount of organic fertilizer is piled up and wasted in urban areas, and there is a huge demand gap for organic fertilizer in rural areas. If a rural organic fertilizer trading market is established, a bridge between supply and demand can be established, and the production of organic fertilizer through processing of bio organic fertilizer equipment can turn waste into treasure.

How much does the entire set of equipment for processing bio organic fertilizers cost?

1. Determine the size of organic fertilizer equipment, such as the annual production of tens of thousands of tons or the hourly production of tons, in order to determine the price.

2. Determining the shape of the particles means choosing what kind of granulator to use: powder, cylindrical, flat spherical, or standard circular. The commonly used equipment for granulating organic fertilizers includes: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator, and ring film granulator. The selection of granulators should be determined based on the local fertilizer sales market. The particle shape is different, the process of organic fertilizer equipment is also different, and the price of organic fertilizer equipment is also different.

3. Determine the configuration level of organic fertilizer equipment: The configuration level varies, the price of organic fertilizer equipment varies, and the amount of labor used varies. The stable and high production of organic fertilizer equipment also varies. Generally, higher configurations need to be added, including automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal with water and dust removal.

4. Determine the type of fertilizer to be produced. It is a compound fertilizer organic fertilizer equipment or an organic fertilizer organic fertilizer equipment. For the same yield, organic fertilizer organic fertilizer equipment generally considers high moisture content and the strain is not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are generally four types of organic fertilizers, including pure organic fertilizer, organic-inorganic compound fertilizer, bio organic fertilizer, and compound microbial fertilizer. The equipment for organic fertilizers varies slightly depending on the variety.

The process of organic fertilizer generation is not simple, once the operation is wrong, the finished product is likely to be unable to use, which will cause a waste of resources. So what should we pay attention to when operating special organic fertilizer equipment?

To produce organic fertilizer, it is first necessary to collect waste materials such as livestock manure, clean, stir, and remove impurities. After the preliminary preparation work is completed, the fermentation process is entered. The personnel should pay attention to the material for secondary stacking fermentation, stacking 15 to 20 days the temperature is reduced to about 40 degrees, and the bactericides with phosphorus, potassium, nitrogen fixation and underground pest control functions are evenly added to the fermented materials in a ratio of 1 to 500.

Next, the organic fertilizer can be stacked and fermented for 7 days to reach the standard of bio-organic fertilizer, and the fermented bio-organic fertilizer is screened into the warehouse. The processed functional pure bio-organic fertilizer was granulated. According to different raw materials to choose organic fertilizer granulator, disc granulator, extrusion granulator, extrusion ball throwing machine and so on.

Generally, the moisture content of freshly made particles is relatively large, and the water needs to be dried to less than 20% of the organic fertilizer standard, and the biological organic fertilizer needs to be selected at low temperature (temperature below 80 degrees) when selecting the dryer, and the dried granular organic fertilizer is packaged directly after cooling by the cooling machine, which can bring good economic benefits.

A set of low configuration small organic fertilizer complete equipment only requires a crusher, mixer, granulator (optional), screening machine, and packaging machine. Therefore, the price of the entire organic fertilizer production line ranges from tens of thousands to hundreds of thousands.

The selection of raw materials has a significant impact on the selection of production processes, organic fertilizer production equipment, and the selection of fermentation and processing workshops with small areas. Therefore, it is necessary to first determine the selection of raw materials. The selection of raw materials must be tailored to local conditions and materials must be sourced locally. There are many raw materials for organic fertilizer. If there are many local raw materials with lower prices, then choose which materials to make organic fertilizer. If there are free ones, it would be even better.

The construction scale of organic fertilizer production lines is generally 30-250000 tons per year. We need to comprehensively consider local resources, market capacity, and market coverage radius. Generally, based on 10 hours per day, it is advisable for small newly-built factories to produce 10000 tons (2.7 tons/hour), 20000 tons (5.5 tons/hour), and 30000 tons (8.2 tons/hour) per year. Medium sized factories can produce 50-100000 tons per year, while large factories can produce 100-300000 tons per year. The investment scale and product plan design need to be formulated based on the following conditions: characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, degree of production automation, etc.

How to choose a strong organic fertilizer equipment manufacturer and a high-quality organic fertilizer production line to ensure stable and efficient production of organic fertilizers has become a question that these investors need to consider. It is best for us to conduct on-site inspections when purchasing organic fertilizer equipment. Only after conducting on-site inspections can you choose the correct manufacturer and product through your own observation.

Chicken manure organic fertilizer equipment can effectively solve the environmental pollution caused by organic waste in industries such as animal husbandry, reduce the eutrophication of surface water caused by pollution, improve the safety and quality of agricultural products, and lay a good foundation for human comprehensive consumption of green and organic food. The ecological and environmental benefits are extremely significant.

1. The fermentation system of the chicken manure organic fertilizer equipment process consists of a feed conveyor, a biological deodorization machine, a mixing mixer, a proprietary lifting and tilting machine, and an electrical automatic control system;

2. The main equipment of the drying system for chicken manure organic fertilizer equipment includes belt conveyor, rotary drum dryer, cooling machine, induced draft fan, hot air stove, etc;

3. The deodorization and dust removal system of chicken manure organic fertilizer equipment consists of a settling chamber, a dust removal chamber, and other components. It includes a new type of semi wet material crusher, LP chain crusher or cage crusher, and a belt conveyor;

4. The chicken manure organic fertilizer equipment ingredient system includes electronic ingredient system, disc feeder, vibrating screen, and can be configured with 6-8 types of raw materials at once;

5. The mixing system of chicken manure organic fertilizer equipment consists of optional horizontal or disc mixers, vibrating screens, mobile belt conveyors, etc;

6. The granulation system of chicken manure organic fertilizer equipment process requires the use of granulation machine equipment. The optional granulation machine equipment includes: compound fertilizer roller extrusion granulation machine, disc granulation machine, flat film granulation machine, biological organic fertilizer spherical granulation machine, organic fertilizer specific granulation machine, drum granulation machine, round throwing machine, compound fertilizer specific granulation machine, etc;

7. The cooling and drying system of chicken manure organic fertilizer equipment can be used for drying and cooling in rotary dryers, drum coolers, and other equipment. The screening system is mainly completed by drum screening machines, which can be equipped with primary and secondary screening machines to achieve higher product yield and better particles;

8. The finished product packaging system of chicken manure organic fertilizer equipment generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc. This can achieve fully automatic and uninterrupted production of chicken manure organic fertilizer production line.

Organic fertilizer equipment is a type of equipment that uses chicken and pig manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, and other substances, and ferments rice bran, yeast, soybean meal, and sugar for a certain period of time as biological bacteria. Under the action of sulfuric acid, it is mixed and fermented to produce biological fertilizers.
 As a user of organic fertilizer equipment, in order to create more value in a longer period of time, it is necessary to check and maintain from time to time. Among them, what are the main contents of organic fertilizer equipment to check?

1, first of all, we need to pay attention to some important parts of organic fertilizer production line equipment. For example, the bearing of the crusher bears most of the load of the machine, which will directly affect the service life and operation rate of the machine, so it is necessary to regularly lubricate, the injected lubricating oil must be clean, and the seal must be good. Among them, the main places of oil injection are: rolling bearings, rolling bearings, all gears, active bearings, sliding surfaces, etc.

2. Next, pay attention to whether the other parts of the organic fertilizer equipment work normally, and check the degree of wear of the vulnerable parts, and replace them in time when they need to be replaced. If the bearing oil temperature rises, it should be stopped immediately to check the cause and eliminate it. If the rotating gear has impact sound, it should be stopped immediately to check and eliminate.

3, among them, the newly installed tires are easy to loose, and the operator must check frequently. At the same time, dust and other objects on the bottom plane of the movable device should be removed to prevent the machine from moving the movable bearing on the bottom frame when it encounters materials that are not easy to break, causing serious accidents.