fertilizer production line

With the progress of science and technology, the market competition of organic fertilizer granulator is becoming more and more fierce, and how to grasp the market development quickly and effectively has become the key to the success of enterprises. In recent years, the scale and characteristics of the organic fertilizer pelleting equipment industry market have undergone great changes, how to understand the development of the organic fertilizer equipment industry and the transformation of the market from a professional perspective will become the primary issue for the future development and survival of enterprises. The quality of organic fertilizer granulator enterprises is seriously related to the interests of ordinary users, related to the overall development of the market economy, the equipment has more stringent requirements, in order to complete their own social mission, but also in order to better show their own value, the enterprise has been constantly growing, and constantly improve their own strength.

As an organic fertilizer pelleting machine enterprises should correct the development attitude is the key to success, but also to promote the industry gradually to a strong important driving force, in the future development, will always maintain a clear mind, not be captivated by the current achievements of the eyes, always maintain a positive learning attitude, for the powerful introduction of biological organic fertilizer production line more high-end technology, For the bright future of the industry, constantly reform and innovation around market demand. Although after a period of efforts, the overall technical level of the industry has been improved, and according to different market needs, various types of equipment have been developed, and the team has further expanded to provide more comprehensive and thoughtful services for market users. Users for organic fertilizer pelletizer demand will continue to change, so in order to stabilize their market position, to maintain a good state of development, enterprises continue to maintain the development attitude of scientific and technological innovation, the use of high-tech power to improve, so as to more meet the market development trend, more popular.
Organic fertilizer equipment is used to granulate various organic matter after fermentation, breaking through the conventional organic matter granulation process. Before granulation, the raw materials do not need to be dried or crushed, and spherical particles can be processed directly with ingredients, which can save a lot of energy. Traditional methods of fertilizing with nutrients such as manure and garbage not only cause certain harm to the environment, but also fail to fully utilize their effects. With the increasing use of organic fertilizers, compound fertilizers, microbial fertilizers, and fertilizers, more and more people are aware of the benefits of organic fertilizers on the soil. Organic fertilizers have gradually gained recognition from more people, and organic fertilizer equipment has gradually entered people’s daily life and production, Let more people know that organic fertilizer equipment is used for professional production of organic fertilizers.

Poultry manure is a relatively high-quality organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.85%. Poultry manure must undergo sufficient decomposition before application, to inactivate parasites and their eggs, as well as infectious pathogens present in chicken manure, through the process of decomposition. Due to the high temperature generated during the maturation process of poultry manure, it is easy to cause nitrogen loss. Therefore, it is necessary to add an appropriate amount of water and 5% calcium superphosphate before maturation for better fertilizer efficiency. After being fully decomposed, poultry manure becomes a high-quality base fertilizer for crop cultivation, or is often used as a base fertilizer for year-round application in winter in fruit trees.

Organic fertilizer crushing equipment is a new type of high-efficiency single rotor reversible crusher designed for fermented poultry manure, urban sludge, pharmaceutical residue, alcohol residue, and water content between 20% and 40%. It has good crushing effect and does not require screening. It has strong adaptability to the moisture content of materials, especially for fermented decomposed garbage or other materials with a moisture content not exceeding 30%. The particle size of the powder can reach 20-30 mesh, which can meet the feed particle size requirements of general organic fertilizer, bio organic fertilizer, and powdered organic fertilizer granulation equipment. It is one of the ideal equipment for organic fertilizer equipment.

The dual axis crusher allows for a moisture content of 25-50% for biological fermentation organic fertilizer materials, with a crushing particle size of 20-30 mesh or more, meeting the standard for direct granulation. In addition, it can also be adjusted according to customer needs. This crusher also has a certain crushing effect on hard materials such as glass, ceramics, and bricks in urban household waste organic fertilizer, which can achieve safe production and application. In addition, this crusher has a very good crushing effect on fermented materials, chicken manure, cow manure, pig manure, sludge, humic acid, and other raw materials in composting production. This crusher provides customers with effective, economical, environmentally friendly, high-performance, high-yield, and high-quality equipment!

Pig manure is a relatively good organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.85%. Pig manure undergoes sufficient maturation and fermentation before application. Pig manure material is fermented through aerobic composting using a composting machine, and then fed into a pulverizer for powder production. The material is then mixed and stirred in a mixer and fed into a granulator using a conveyor; After granulation and shaping, it is sent to a dryer for drying, and then transported to a cooling machine for cooling by an elevator or belt conveyor. After cooling, it is sieved and directly packaged as coated products. The pig manure organic fertilizer production line has low investment and fast recovery efficiency.

The prices of organic fertilizer treatment equipment for pig manure with different yields also vary, and suitable plans can be made based on your investment budget. Firstly, you need to understand the amount of organic fertilizer production you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide you with an approximate price range, and then choose the appropriate organic fertilizer equipment configuration based on the expected investment.

1. High configuration medium-sized and large-scale pig manure organic fertilizer equipment. This type of equipment is generally used by professional organic fertilizer manufacturers, characterized by high output, significant improvement in automation compared to small ones, and overall improved equipment performance. And the required equipment is basically the above equipment, only the changes in equipment production capacity and automation level, but these still have a significant impact on the price.

2. In addition to the basic equipment required above, the small particle pig manure organic fertilizer equipment in the medium configuration also requires the addition of organic fertilizer particle granulator equipment, organic fertilizer rotary drum dryer equipment, organic fertilizer cooling machine equipment, coating machine, packaging machine equipment, etc.

3. Low configuration small powdered pig manure organic fertilizer equipment has a low overall price and low investment. Common small organic fertilizer equipment requirements include: organic fertilizer high humidity material crusher, organic fertilizer drum screening machine, fermentation flipping or stacking machine, small conveyor, and packaging machine equipment.

With the progress of science and technology, the continuous progress of organic fertilizer production line technology, and the continuous attention of national farmers to agriculture, the development of modern agriculture has been closely linked to the road of scientific and technological innovation, and agriculture can not get results without advanced organic fertilizer equipment. The organic fertilizer production line carries out microbial harmless treatment on the sludge, kills the nematodes, Escherichia coli and other harmful microorganisms in the sludge, reduces the heavy metal content, and then uses the sludge as the base fertilizer to develop and produce more than 20 varieties of organic fertilizer, compound fertilizer and microbial fertilizer.

The development of ecological agriculture can protect and improve the ecological environment, prevent and control pollution, maintain ecological balance, improve the safety of agricultural products, change the conventional development of agriculture and rural economy into sustainable development, closely combine environmental construction with economic development, and improve the stability and sustainability of ecological system while meeting people’s growing demand for agricultural products to the maximum extent. We will strengthen the sustainability of agricultural development. At present, organic fertilizer production lines are widely used in agricultural development, organic fertilizer equipment has gradually become an indispensable machinery for agricultural development, and it also occupies an extremely important place in the development of modern industry. Vigorously develop the advanced organic fertilizer production line is also the future of Huaqiang Heavy machinery to vigorously develop.

The technical route for the development of bio organic fertilizer processed by organic fertilizer equipment is an active fertilizer source with beneficial soil microorganisms (including fungi with the functions of fixing nitrogen, dissolving phosphorus, dissolving potassium and stimulating the growth and disease resistance of crops) as the core, and a compound bio active fertilizer composed of organic matter, inorganic matter and trace elements as the matrix carrier. The microbial core part and matrix carrier can be combined according to local conditions in different regions and different soil fertility conditions. For example, the soil in China is generally deficient in nitrogen, i.e. nitrogen fixing bacteria are the core, phosphorus bacteria and potassium bacteria are added in the areas lacking phosphorus and potassium, and disease-resistant nitrogen fixing bacteria can be added in the areas with soil disease hazards to make special fertilizers of various dosage forms.

What are the equipment for organic fertilizer production? Firstly, there are pig manure organic fertilizer fermentation equipment, which are commonly referred to in the industry as flipping machines, flipping machines, and pig manure organic fertilizer fermentation microbial agents. The fermented pig manure organic fertilizer is transported by forklift to the semi-finished product warehouse and then onto the pig manure organic fertilizer production line for fully automated assembly line production.

The organic fertilizer production equipment includes crushing process, screening process, granulation process, drying, cooling process, particle screening process, and finally to the packaging process, which is connected by a belt conveyor. Nowadays, there are a large number of pig farming enterprises in various regions, and as a result, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable.

The process flow of the granular organic fertilizer production line is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and enter a semi wet material crusher for crushing. Then, elements such as nitrogen, phosphorus, and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the required standards. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Through the screening machine, qualified products are packaged, and unqualified products are returned to the granulator for granulation.

The configuration of bio organic fertilizer equipment varies according to the different raw materials, and suitable plans can also be made based on the investment budget. The price of bio organic fertilizer equipment for chicken manure varies with different yields. It is recommended that customers consider the amount of organic fertilizer production they want to invest in before making further inquiries, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then choose the appropriate production line configuration based on the expected investment.

Organic fertilizer production equipment is necessary for the development of circular economy, the construction of a resource-saving and environmentally friendly society, and is in line with relevant national industrial policies. It is conducive to the sustainable development of production and can promote production to move towards modernization, scale, and standardization.

The granulation process of biological organic fertilizer production equipment:

Directly feed the recycled livestock and poultry manure into the fermentation zone. After one fermentation and two aging piles, the odor of livestock and poultry manure is eliminated. At this stage, fermentation strains can be added to decompose the crude fibers in order to meet the particle size requirements for granulation production after crushing.

Crush the fermentation materials that have completed the secondary aging stacking process and enter the mixing and stirring system. Before mixing and stirring, according to the formula, add N, P, K and other trace elements to the mixing and stirring system to start stirring.

The mixed materials are transported into the granulation system, and the pellets are dried by a dryer before entering the cooling system. The materials are then sieved at room temperature, and those that meet the requirements are wrapped in a coating machine before packaging. Those that do not meet the requirements are crushed by a crusher and returned to the granulation system to continue granulation. Automatic weighing and packaging of finished products.

The process flow of biological processing organic fertilizer production equipment is closely related to the configuration of organic fertilizer production line equipment. Generally, organic fertilizer production line equipment mainly consists of fermentation system, drying system, deodorization and dust removal system, crushing system, ingredient system, mixing system, granulation system, screening system, and finished product packaging system.

Agriculture is the pillar industry of our people, if we want to be strong in agriculture, we must combine land use with land cultivation, pay attention to the development of organic fertilizer equipment, at the same time, fully evaluate the economic benefits of organic fertilizer, ecological benefits will be one of the major decisions to establish a good soil ecosystem. Land is a precious and limited natural resource and the most basic means of production for agriculture. Most of the land that has been identified is saline-alkali flat, sandy land and bare rock gravel land, which is difficult to be used for farmland development and utilization. Therefore, more people and less land is a prominent contradiction in the development of agriculture and even the whole national economy in our province.

Soil fertility directly determines the level of land productivity. In the existing ten thousand mu of arable land in our province, the proportion of alkaline land, flood-prone land, shallow land and soil erosion area is relatively large. In recent years, the intensity of the release of agricultural production potential in our province has gradually flattened, and the situation of food production has been hovering at a new level, one of the important reasons is that the cultivated land fertility is low, so the development of organic fertilizer processing equipment needs to be combined with land cultivation. Therefore, in order to make our country’s agriculture to a new level, the whole province must attach great importance to the construction of land capacity. Organic fertilizer processing equipment manufacturers believe that it is necessary to start with the application of organic fertilizer and inorganic fertilizer to strengthen the fertility of the soil to ensure that agricultural land can better complete our crop growth. The development of organic fertilizer production line can be relied on, is one of the equipment that can be developed in the future, the first thing to do is to cultivate the land, it is necessary to lay a good foundation, and it plays a role in the future development.

Organic fertilizers contain a variety of medium and trace elements, and plants can receive comprehensive nutrition. However, a large amount of elements such as nitrogen, phosphorus, and potassium in organic fertilizers cannot be fully provided, so plants are often in a state of lacking nitrogen, phosphorus, and potassium, with smaller cells and vacuoles and lower water content.

The process flow of a complete set of organic fertilizer granulation equipment:

1. Firstly, the raw materials such as animal manure are fermented and decomposed. The entire fermentation process can kill harmful bacterial communities inside, which is also the most important step in the entire organic fertilizer production process.

2. Secondly, it is necessary to use organic fertilizer crushing equipment and semi wet material crusher to preliminarily decompose the raw materials.

3. Matching raw materials is one of the crucial processes in the production of organic fertilizers. Its main purpose is to add an appropriate amount of auxiliary materials according to the formula ratio to improve the quality of fertilizer.

4. After uniform mixing, mechanical granulation is the most crucial aspect of the entire production process.

5. After the raw material undergoes the drying step to obtain high-temperature energy, the next step is to perform low-temperature cooling. Since water cannot be used for cooling, a cooling machine equipment is needed to separate the contact between the material and water.

6. Screening is to screen out unqualified fertilizer particles, and the screening equipment here has the advantages of high efficiency and easy operation.

7. Generate the required granules from the mixed raw materials, especially suitable for materials with high viscosity.

With the rapid development of animal husbandry, a large amount of feces and sewage have been generated. The harmful elements in these feces exceed the standard and are difficult to treat with traditional methods of returning farmland. In response to this situation, people have developed an organic fertilizer production line with mobile and efficient solid-liquid separation technology as the core, integrating and supporting high-efficiency mixer, flipper, granulator and other fertilizer production equipment.

The organic fertilizer production line for manufacturing fertilizers requires equipment such as fermentation turner, organic fertilizer crusher, drum screening machine, horizontal mixer, disc granulator, wet granulator, extrusion granulator, rotary dryer, cooling machine, screening machine, coating machine, packaging machine, conveyor, etc.

Small scale organic fertilizer equipment, powder organic fertilizer equipment with low configuration only requires a fermentation flipper, crusher, mixer, screening machine, and packaging machine. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, the price of a complete set of small organic fertilizer equipment ranges from tens of thousands to hundreds of thousands. At present, most of the automatic quantitative packaging machines in the domestic market are semi-automatic production, requiring manual bagging and personnel to take care of the packaging process. Generally, an automatic quantitative packaging scale requires two people to operate, which improves the efficiency of enterprise production.

The development and research of organic fertilizer production lines and sterilization systems for livestock and poultry manure will be conducive to promoting the formation of an industrial chain for harmless treatment, resource utilization, and commercial operation of livestock and poultry manure, achieving the goals of industrialization, marketization, and large-scale production, and effectively promoting the development of ecological agriculture and circular economy in the city.

After the painful suffering and trek of homogenization, the organic fertilizer granulator industry has ushered in a new era, that is, the era of differentiated competition. First, the standards of new fertilizers have been introduced, and the standards of slow and controlled release fertilizers are the most representative; Second, production enterprises and distributors have invested more energy in promoting organic fertilizer production lines, and the profits are relatively rich; Third, the negative confirmation, fake and shoddy products on the market perception is also quite keen, in the past year, in the name of a variety of new high-tech fertilizers to infringe on the interests of consumers occurred.
Nowadays, the differentiated publicity is very loud: you say that your product is slow release, my product is controllable; You said your product had polypeptides in it, and mine had borzin; You said that your product is obviously drought-resistant, and mine can avoid deep ploughing; You said your products can strengthen seedlings, my products can promote roots; You say your product contains organic matter, and mine contains biological bacteria… When the dazzling array of fertilizer products with different functions continue to innovate, on the one hand, we are pleased to promote the industry of organic fertilizer equipment scientific and technological innovation, but also wondering whether the organic fertilizer granulator industry has entered a new cycle.

In terms of output scale, the small-scale organic fertilizer equipment processing plant takes the annual output of 10000-30000 tons as the standard, which is also the production line scale most selected by new investors. Since it is a production line, it is not composed of single equipment or 2-3 equipment. The complete set of equipment consists of a variety of equipment. Their type selection, specification and quantity directly affect the final price of the production line, that is, the price of the production line with the same output is not the same, or even very different. Under the same output, the powdered production line is much cheaper than the granular production line, but the corresponding powdered finished organic fertilizer has no higher price and profit than the granular organic fertilizer.