fertilizer production line

 The word environmental protection has been deeply rooted in people’s hearts and has become a common concept in People’s Daily life and work. With the advent of the era of green environmental protection economy, many manufacturers are also paying more and more attention to the quality of organic fertilizer equipment, and the industry market is also biased to the production of new, environmentally friendly value-added products. Nowadays, people’s environmental awareness is gradually increasing, organic fertilizer production line is the top priority in the recycling industry, its environmental protection is also more and more people’s attention, and the market share is also expanding. In the face of a huge potential consumer group, the industry believes that organic fertilizer production equipment manufacturers need to break the mindset, re-position the market for their own products, cope with market changes, grasp the characteristics of consumer demand, truly seize market opportunities, and win business opportunities.

The organic matrix and carrier in the production of bio organic fertilizer in the organic fertilizer production line can also be selected according to local conditions. In areas where the soil is hardened due to the long-term application of chemical fertilizer, peat soil (peat soil), pond mud, river mud, garbage sludge, poultry manure, shale, coal gangue, coal ash, agricultural and sideline products waste, etc. rich in organic matter can be selected as the matrix. After high-temperature sterilization, microbial agents, deodorants, promoters, stabilizers, synergists, etc. can be added. The formula is formulated according to scientific principles. After fermentation and multiplication, it can be dried to make powder or granular fertilizer. Microbial fertilizer strain agent is made of dry and high-temperature resistant spore producing fungi, which can be stored for a long time. In addition to organic matter and microorganisms, a small amount of quick acting fertilizer and trace elements can be added according to different soil fertility conditions. For example, a small amount of quick acting nitrogen fertilizer should be added in nitrogen deficient areas, and corresponding trace elements should be added in zinc and molybdenum deficient areas. A small amount of inorganic fertilizer added with biological fertilizer has formed organic and inorganic complex due to the fermentation with organic fertilizer source and microorganism, and will not cause fertilizer residue. This biological fertilizer is not only suitable for general farmland fertilization, but also suitable for “green food” production.

Organic fertilizer dryer, also known as drum dryer, is widely used in the production line of organic fertilizer powder in pig farms. Due to the large space occupied by wet pig manure during the stacking process, which is not conducive to environmental requirements, pig manure dryer is widely recognized by users. Due to the characteristics of pig manure, dryers can be divided into two types: one is a drum type conventional dryer, and the other is a dryer with a dispersing shaft. Choose and use according to the user’s raw materials.

Organic fertilizer dryer is a specialized drying equipment used to dry various poultry and livestock manure (such as pig manure, cow manure, chicken manure, duck manure, etc.).

The hot air of the organic fertilizer dryer mainly comes from the installation of a combustion engine in the combustion chamber (combustion media include coal, natural gas, methanol, biomass particles, etc.), using a co flow heating method. Therefore, the materials that need to be dried are pushed back by the spiral cutting plate from the feeding box and the feeding chute into the cylinder. Due to the inclined placement of the dryer, on one hand, the material flows towards the rear under the action of gravity and rotation, and on the other hand, the material is repeatedly picked up by the copying board, carried to the upper end and continuously sprinkled down, forming a uniform curtain inside the cylinder, fully exchanging heat with the hot air flow inside the cylinder. As the material is repeatedly sprinkled, the moisture contained is gradually dried, thus achieving the purpose of drying. After the material passes through the dryer, a cyclone dust collector is needed to collect the material carried in the gas. If the exhaust gas does not meet the emission requirements, it should also be discharged after passing through a bag filter or wet dust collector according to on-site needs.

The main workflow of the organic fertilizer dryer is that wet pig manure passes through the feeding machine and enters the drying drum. Through processes such as high temperature, deodorization, dust removal, and cooling, the wet pig manure is dried in one go to a moisture content below 10% (which can also be made according to customer requirements), ensuring the maximum utilization rate of dried pig manure.

The small-scale pig manure organic fertilizer production equipment is necessary for the development of circular economy, the construction of a resource-saving and environmentally friendly society, and is in line with relevant national industrial policies. It is conducive to the sustainable development of production and can promote production to move towards modernization, scale, and standardization.

Process flow of small-scale pig manure organic fertilizer production line

1. Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, superphosphate), potassium sulfate and other raw materials are prepared in a certain proportion (according to market demand and soil testing results in various regions).

2. Raw material mixing: Mix the prepared raw materials evenly to improve the overall uniform fertilizer efficiency of the fertilizer particles.

3. Raw material granulation: The evenly mixed raw materials are fed into a granulator for granulation (either a drum granulator or an extrusion granulator can be used).

4. Particle drying: The particles made by the granulator are fed into the dryer to dry the moisture inside the particles, increasing their strength and facilitating storage.

5. Particle cooling: The dried fertilizer particles have a high temperature and are prone to clumping. After cooling, they are easy to pack, store, and transport.

6. Particle classification: The cooled particles are classified, and the unqualified particles are crushed and re granulated to screen out the qualified products.

7. Finished film: Coating qualified products to increase the brightness and roundness of particles.

8. Finished product packaging: Bag the coated particles, which are the finished products, and store them in a ventilated place.

The small-scale pig manure organic fertilizer production line has low investment, fast effectiveness, and good economic benefits. The layout of the complete equipment process is compact, scientifically reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc., with high product granulation rate. It can produce various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetized fertilizers, etc.).

Organic fertilizer dryer excellence has development prospects, innovative has always been needed in the market, in the face of such a scenario, each manufacturer has won a new period, together to promote the pace of continuous progress of organic fertilizer equipment, to carry out a more long-term planning policy, in order to obtain better results in the product, constantly improve our products, Improving the quality of organic fertilizer production line has been the driving force for Huaqiang. Huaqiang has been committed to drying equipment on agricultural machinery, this technology is not like other production technology, it is different, different places of ore, because of the taste of ore, mineral structure, mineral form, mineral occurrence state and particle size and other ore properties, different mineral processing process machine technical conditions are not the same. Therefore, the production technology for minerals can not simply apply to others, we must test our own equipment, we must be sure to meet the standards of minerals after drying, so that we can play a large use of the mine, organic fertilizer dryer is in this case has an important role.

The organic fertilizer production line is mainly used to measure the organic wastes of animal manure such as cow manure, sheep manure, pig manure, chicken manure, sludge, rice straw and corn straw in the material farm after fermentation and ripening. After crushing and screening, the organic wastes with about 30% – 35% water content, together with the raw materials of binder (bentonite and humic acid) and other components to be proportioned in the proportioning and mixing system according to the proportioning requirements (biological organic fertilizer can be produced by adding functional bacteria, and organic and inorganic fertilizer can be produced by adding nitrogen, phosphorus and potassium (the total nutrient content is less than 15%)) batching and mixing. The fully mixed materials are evenly and continuously fed into the granulator by the belt conveyor, rounded into spherical particles by the polishing and shaping machine, dried by the Organic fertilizer dryer at low temperature and large air volume (≤ 65 ℃) and then cooled, screened After coating, the finished product particles are transported to the finished product silo by belt, measured by the computer quantitative packaging system, packaged and put into storage.

Organic fertilizer crusher is a type of fine crushing equipment that is optimized and designed based on the absorption of domestic and foreign fine crushing equipment. It is a non screening and adjustable fine crushing equipment and can be widely used as one of the mainstream equipment for crushing organic fertilizer materials. It can be used for the final crushing of various materials such as mixtures, gypsum, coal gangue, slag, copper ore, etc. It is also one of the commonly used crushing equipment in the compound fertilizer industry.

The organic fertilizer crusher is composed of a lower frame, casing, upper and lower shaft seats, main shaft, hammer head, hammer head bracket, belt pulley, motor frame, etc. The power is driven by a triangular belt to rotate the main shaft. The main shaft has two bearing seats, upper and lower, which are installed at the upper and lower ends of the casing. The casing assembly is installed on the lower frame, and the main shaft is equipped with a hammer head and a hammer head bracket. The feeding hopper is installed on the upper part of the casing. In order to facilitate the loading and unloading of the hammer head, a valve is opened on the casing, Easy to disassemble and repair.

Performance characteristics of organic fertilizer crusher:

1. The structure is simple and reasonable, with low operating costs. Using the principle of stone striking, the wear is minimal.

2. High crushing rate and energy-saving.

3. It has the function of fine crushing and coarse grinding.

4. It is less affected by the moisture content of the material, and the moisture content can reach about 8%.

5. The working noise is lower than 75 decibels (dB level), and there is less dust pollution.

6. Suitable for crushing medium hard and extra hard materials.

The raw materials for producing organic fertilizers are quite extensive, and the most common ones are animal manure such as chicken manure, pig manure, and cow manure. This type of raw material needs to undergo biological fermentation and then meet the standards for harmless treatment, in order to further produce commercial organic fertilizer. The process flow of the complete set of equipment for organic fertilizer production line is as follows: after the fermentation of organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.), they enter the semi wet material crusher for crushing, and then add elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to meet the required standards of mineral elements. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Through the screening machine, qualified products are packaged, and unqualified products are returned to the granulator for granulation.

Equipment composition and process flow of organic fertilizer production line:

1. The ratio of raw materials per ton is 500 kilograms of pig manure (or other animal manure), 300 kilograms of auxiliary materials, 200 kilograms of bacterial residue, and 100 grams of RW bacterial agent;

2. Stacking, according to the above raw material ratio, according to the needs, the stacking length is unlimited, with a width of 4 meters and a height of 2 meters. When stacking materials, it is necessary to stack them layer by layer evenly;

3. Add the bacterial agent, expand the volume of the bacterial residue in a 1:5 ratio, mix evenly, and sprinkle it on the surface of the pile according to the number of piles;

4. Stir and ferment, use a blender to stir the pile evenly. After the temperature rises to 60 degrees Celsius or above, flip the pile every 4-5 days. After 15 days of fermentation at 60 degrees Celsius or above, fold the pile up;

5. Screening processing, fermentation is carried out according to the above steps, and after screening and deep processing, it becomes pure organic fertilizer;

6. Granulation refers to the granulation of fermented pure organic fertilizer. Choose granulators based on different raw materials, such as disc granulators, extrusion granulators, and integrated extrusion ball throwing machines;

7. Drying, cooling, and packaging: Newly made particles have a relatively high moisture content and need to be dried to below 20% of the organic fertilizer standard. The dried particles of organic fertilizer are cooled by a cooling machine before being directly packaged.

The organic fertilizer production line is an equipment for mass production of bio organic fertilizers, which plays a very important role in the development of agriculture. The organic fertilizer equipment ferments crop waste and livestock waste, such as straw, corn cob, distiller’s grains, chicken manure, pig manure, and other manure containing organic substances, to produce organic fertilizer containing a large number of microbial strains. The microbial strains in the finished organic fertilizer can improve the soil structure, increase the content of organic matter in the soil, and use chemical fertilizers and compound fertilizers to greatly increase crop yield. 
The development of agriculture is inseparable from the support of organic fertilizer granulator. Organic fertilizer granulator is a kind of organic fertilizer equipment specially used to convert organic waste into organic fertilizer. With the increasing attention to environmental protection and sustainable development, the use of organic fertilizers has been paid more and more attention.

Organic fertilizer granulator has the following advantages:

First of all, it can effectively use waste, convert it into useful fertilizer, reduce the accumulation of waste and environmental pollution. Secondly, organic fertilizer granulator can greatly improve the output and quality of organic fertilizer and promote the development of agriculture. Finally, the organic fertilizer granulator can also reduce the use of fertilizer, reduce the production cost of organic fertilizer production lines, and improve the quality of agricultural products.

In short, the use of organic fertilizer granulator is of great significance for the development of agriculture. It can not only promote the development of agriculture, but also reduce the accumulation of waste and environmental pollution, and improve the quality of agricultural products. Therefore, we should vigorously promote the use of organic fertilizer granulator to achieve sustainable development of agriculture.

Organic fertilizer production equipment is a type of equipment that uses chicken and pig manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, and ferments rice bran, yeast, soybean meal, and sugar for a certain period of time as biological bacteria. Under the action of sulfuric acid, it is mixed and fermented to produce biological fertilizers. It has not only created economic benefits for enterprises, but also made significant contributions to human environmental protection projects.

The organic fertilizer production equipment includes extrusion granulator, double roll granulator, drum screen, high humidity material dryer, BB fertilizer mixer, double roll compound fertilizer granulator, fermentation overturning machine, BB fertilizer mixing equipment, extrusion granulator, LP series chain crusher, multifunctional organic fertilizer (biological) ball granulator, drum screening machine, cage crusher, double roll extrusion granulator, and BB fertilizer production line.

When using a complete set of organic fertilizer equipment, the coordination between accessories can make the operation more stable. However, this is not easy to achieve. In the process of use, we also need to pay attention to small details. More importantly, it is about the connection before the device starts up. Good spare parts can bring us greater efficiency. When installing accessories, we also need to pay attention to the installation, and the connection parts must be tightly sealed to ensure that faults are minimized. Generally speaking, as long as the quality of the equipment is guaranteed, there won’t be too many problems. The responsibility of the manufacturer is significant, and every small detail during production should also be handled steadily. Production is one aspect that reflects the strength of the manufacturer. Focusing on improving details will yield more benefits.

Processing organic fertilizer is an industry with great market prospects. With the strong support of national policies, many people want to invest in a small organic fertilizer production line. In addition, with the increasingly strict environmental inspections recently, many farmers are also interested in purchasing small organic fertilizer production lines to solve the environmental pollution caused by livestock and poultry manure.

When many customers who are not familiar with organic fertilizer production ask, the first sentence is like this: the equipment configuration of organic fertilizer production lines varies according to the different raw materials, and suitable plans can be made according to the investment budget. The prices of organic fertilizer production lines with different yields also vary. It is recommended that customers consider the amount of organic fertilizer production they want to invest in before making further inquiries, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then choose the appropriate production line configuration based on the expected investment.

When purchasing small-scale organic fertilizer production line equipment, customers usually care about the price of the organic fertilizer production line equipment, understand the process flow, and then determine what equipment their organic fertilizer production line equipment should be equipped with, such as a disc granulator and a wet stirring tooth granulator. The disc granulator is cheap, and the water content after granulation is relatively high, usually around 40%, requiring a dryer for drying, The particles produced by the stirring toothed granulator, if the scale is relatively small, can be naturally dried. Customers usually purchase 3-5 tons of small-scale organic fertilizer production line equipment. Some farm owners consider the price and, based on their own factory’s economic strength, usually purchase around 10000 tons of small-scale organic fertilizer production line equipment.

Organic fertilizer equipment is simple and durable, in order to be able to use it well, it is very important to protect the equipment. Here are some protective measures.

1, the bearing in the equipment carries the full load of the machine, so the outstanding lubrication has a great relationship with the bearing life.

2, the lubricating oil directly affects the service life and operation rate of the organic fertilizer production line, so the lubricating oil required to be written is necessary to clean, the seal is necessary to be outstanding, and the rolling bearing roller bearing and all gear active bearings and sliding plane of the machine are the first oil filling place.

3, the tire of the new equipment is easy to loose, it is necessary to check often.

4, to regularly pay attention to the operation of various parts of the machine is normal.

5, pay attention to check the wear degree of easily worn parts, and pay attention to replace worn parts at any time.

6, organic fertilizer equipment moving equipment of the bottom frame plane, should be removed dust and other debris, to avoid the machine encountered can not break the material, the active bearing can not move on the bottom frame, resulting in serious accidents.

There are 5 daily maintenance elements to be done.

1. Machines and parts that have a significant impact on the system and have no maintenance time.

2. Patrol and inspect the oil supply, abnormal noise, vibration, temperature, etc. of the machine and parts; If these machines and parts are not inspected and processed daily, they may cause major accidents.

3. Although the impact on the system is relatively small, machines and parts that are prone to abnormal conditions.

4. Conduct corresponding inspections at the start and end of the day.

5. Regular inspection, adjustment, and cleaning of organic fertilizer equipment should be carried out.