fertilizer production line

Organic fertilizer can have the development, in addition to the policy and production status, the current status of the soil of China’s arable land, so that organic fertilizer has a great space to play, which organic fertilizer equipment is also indispensable, good organic fertilizer equipment, under the same raw materials, can produce high-quality organic fertilizer with less elimination rate, improve the production efficiency of organic fertilizer production line, and in line with the purpose of energy conservation and environmental protection. The circulation of organic fertilizer in the market, generally in powder or granular form, granular organic fertilizer production, to use organic fertilizer granulator to help extrusion plasticity: the use of pressure to make solid materials together, and then the material by two counter-rotating roller extrusion, roller by eccentric sleeve or hydraulic system drive. When the solid material is squeezed, the air between the powder particles is first eliminated to rearrange the particles and discharge the material gap.

Organic fertilizer extrusion granulator to prevent the granulation powder material in the extrusion granulation equipment, and then use the external force, the powder material tightly compacted, due to the different external force used, so the molecules to achieve the recombination, so that the material presents cylindrical shape particles. The entire process of generation and extrusion is mechanized to form the material into a round grain shape.
The organic fertilizer equipment stock transfer granulator adopts a variety of combined lifting devices. The dryer has made a number of technological innovations in the lifting device system. It adopts a new multi combination lifting device to overcome the wind tunnel phenomenon and heat of the traditional dryer. High efficiency, reduce coal consumption by about 20%.
The rational equipment structure of the organic fertilizer equipment stock transfer granulator reduces the floor area, has large production capacity and is easy to operate. Its technology is mature, high-temperature industry, safe and reliable, energy-saving and environmental protection, greatly saving costs.
Chicken manure organic fertilizer equipment gives full play to the role of fertilizer, which not only meets the nutrient requirements of crop yield increase in the current season, but also should maintain the soil fertility and maintain the sustainable development of agriculture. Soil, plants and fertilizers are not only interrelated, but also interact and restrict each other. Fertilization should fully consider the relationship between the three, and apply fertilizer reasonably for soil and crops.

The complete production line of drum stirring and toothed granulation combines various advantages for particle processing of organic raw materials after fermentation. Before granulation, the fermented raw materials are crushed, and the ingredients are directly mixed with a mixer into the granulation machine to produce spherical particles. The particles produced by this machine are spherical, with an organic content of up to 100%, greatly saving energy and improving utilization efficiency. The direct goal of the customer has been achieved by directly processing pure organic matter into particles, and utilizing the characteristic of organic fertilizer raw materials being embedded and enlarged under certain conditions. No additives, adhesives, etc. need to be added during granulation. After the finished product is produced, the particle strength is very good. After granulation, it is directly screened to reduce drying energy consumption and save coal electricity.

The stirring teeth granulator is suitable for pelletizing organic fermented fertilizers for urban household waste, including organic fertilizer raw materials such as animal manure, compost, green manure, sea manure, cake fertilizer, peat, soil and miscellaneous fertilizers, three wastes, microorganisms, etc. The particles are irregular spherical particles. The qualified granulation rate of this machine is over 90%, suitable for various formulas. The compressive strength of organic fertilizer is higher than that of discs and drums, and the large ball rate is less than 15%. The particle size uniformity can be adjusted according to user requirements through the machine’s stepless speed regulation function. This machine is suitable for direct granulation of organic fertilizer after fermentation, saving drying processes and greatly reducing manufacturing costs. The main body of the granulator is lined with stainless steel plates to prevent the material from sticking to the wall, resulting in high particle smoothness and beautiful appearance.

The complete set of organic fertilizer production line with drum stirring teeth utilizes the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix, granulate, spheroidize, and compact fine powder materials in the machine, thereby achieving the purpose of granulation. The particle shape is spherical, with a sphericity of ≥ 0.7 and a particle size generally between 0.3-3 millimeters. The particle formation rate is ≥ 98%. The size of the particle diameter can be adjusted appropriately by the material mixing amount and the spindle speed. Generally, the lower the mixing amount, the higher the rotation speed, the smaller the particle, the lower the rotation speed, and the larger the particle.

disc granulation machine (also known as ball forming disc), the granulation disc adopts an overall circular arc structure, with a granulation rate of over 93. The granulation disc has three discharge ports, which are convenient for intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, ensuring smooth starting, reducing impact force, and improving equipment service life. The bottom of the granulation disc is reinforced by multiple radiating steel plates, Sturdy and durable, never deformed. The thickened, weighted, and sturdy base design eliminates the need for anchor bolts to fix, ensuring smooth operation. It is an ideal equipment for granulating organic and composite fertilizers.

Organic fertilizer granulation and ball forming disc processing equipment, the disc granulator is composed of ball forming disc, bridge device, motor, reducer, frame, scraper device, etc.
Because of the development of agriculture, natural and economic conditions are constantly changing, our traditional granulation equipment, has not been able to fully adapt to the requirements of the new situation, then we have a better way,organic fertilizer granulator in the existence of a variety of practical problems related to scientific exploration, so that our organic fertilizer under the traditional experience has a new development, It has also greatly improved our environment. The disc granulator has made a great contribution to it. In the past, we need to adapt ourselves to the development of nature, which has no great impact on our environment. However, with the continuous development of society, this aspect has been changed, and we have the ability to change nature to a certain extent, but we are still passively adapting to the long-term changes of climate and geology. What we can do is only a few limited remedies. Agriculture has always been a major industry that affects our ecological environment. Excessive deforestation and predatory farming, as well as environmental pollution and destruction of natural ecosystems caused by chemical fertilizers and pesticides, herbicides and fungicides have all had a huge impact on our environment. Of course, in all the organic fertilizer equipment, the damage to the ecological environment is very small, and can reduce the damage to our ecological environment in other departments to a certain extent.

Reasonable raw material production process is the premise of selecting and purchasing organic fertilizer equipment, such as raw material moisture, impurity content and other indicators, especially some iron impurities in raw materials into the organic fertilizer granulator, will increase the load of the machine and affect the normal operation of the machine. Taking these factors into account, some auxiliary impurity removal equipment will be equipped to ensure the normal operation of each process equipment. According to the process requirements, determine the type of fertilizer equipment required, and determine the specifications of the equipment according to the needs of customers. In general, the fertilizer output produced by the complete equipment of the organic fertilizer production line ranges from 5,000 tons to 200,000 tons per year. After doing a good job of market research, we must determine the scale of fertilizer production we need, combined with the market prospect and raw material supply, to determine the appropriate scale of production.

The production process is the basis for the selection and purchase of complete sets of equipment for organic fertilizer production line, and the price is an important factor affecting the purchase of equipment. Considering the operation and production of the subsequent plant, it is necessary to allocate funds reasonably and do a good job of pre-budget work. From the current market point of view, the fierce competition has reduced the profits of organic fertilizer equipment manufacturers, and the price difference between manufacturers will not be too large. Perhaps occasionally we will encounter several manufacturers with very low prices, so we have to consider the quality of the product, so it is necessary to check the equipment manufacturers in the equipment procurement stage.
The 10000 ton / year organic fertilizer production line is composed of fermentation system, drying system, deodorization and dust removal system, special crusher for organic fertilizer, batching system, mixing system, special granulator for organic fertilizer and finished product packaging machine. Although the process structure is similar, the configured organic fertilizer equipment is not fixed. The construction and equipment purchase plan of an annual 10000 ton organic fertilizer production line that meets its own conditions is mainly selected according to its own material characteristics, on-site working conditions, specific production requirements, degree of automation and investment budget.

When purchasing organic fertilizer equipment for poultry and livestock manure production, you need to first determine the output size of the organic fertilizer equipment. It can be calculated based on annual production or monthly production. Secondly, it is necessary to determine the shape of the finished product. Organic fertilizers can be made into powder, spherical particles, cylindrical shapes, and flat spherical shapes. The different shapes of particles result in different granulator equipment used. The materials produced by the disc granulator, the rotating strand granulator, and the stirring tooth granulator are spherical; The organic fertilizer produced by the roller extrusion granulator is flat spherical, and there are various types of granulators for you to choose from.

A set of small organic fertilizer equipment has a relatively small production capacity, a small equipment footprint, and a relatively low investment cost. A set of small organic fertilizer equipment costs about 10W-15W, and the operation is very simple. The requirements for the factory and equipment are low. Combined with the current national ecological civilization strategy, the market space and demand for organic fertilizer are very large. Investing in small organic fertilizer equipment is a good choice.

The equipment configuration of the organic fertilizer production line for poultry and livestock manure varies depending on the different raw materials, and suitable plans can also be made according to the investment budget. The price of equipment for the organic fertilizer production line for poultry and livestock manure varies with different yields. Firstly, it is necessary to consider the amount of organic fertilizer production that you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate production line configuration based on the expected investment. The equipment of the organic fertilizer production line for poultry and livestock manure is combined according to different production equipment and can be customized according to the production needs of users, with flexible investment adjustments.

On the basis of applying the theoretical achievements of ecological agricultural technology, livestock and poultry organic fertilizer is formulated into crop organic fertilizer by using the livestock and poultry manure fermented and dried in large farms, as well as industrial and agricultural production residues such as plant ash, furfural residue and weathered coal, adding excellent biological agents, and adopting relatively mature organic fertilizer production technology. 

1. Look at the appearance. Although the purchase of an organic fertilizer equipment mainly depends on the price comparison, the appearance is also very important. Beautiful shape is attractive, people will stop to see. Therefore, the shape design should be able to meet the aesthetic point of view of consumers.
2, look at the equipment safety. Buy organic fertilizer equipment must think of safety issues, safety issues can not be ignored! Organic fertilizer production lines must be designed with safety devices.
3, look at the machine configuration. When purchasing, carefully check whether the bolts in each part are tightened. Whether there is a missing bolt phenomenon, the best choice for the roller transfer shaft is the universal coupling, because of its compact structure, flexible operation, and more convenient disassembly!
After the production of chicken manure processing organic fertilizer equipment, the manure of livestock and poultry in the farm has become bags of efficient and practical organic fertilizer, which not only has low cost, but also has considerable economic benefits, but also effectively solves the problem of breeding pollution.

Small scale straw organic fertilizer equipment has different equipment configurations based on different raw materials, and suitable plans can also be made according to investment budgets. The price of organic fertilizer production line equipment for 100000 pig farms with different yields also varies. Firstly, it is necessary to consider the amount of organic fertilizer production that you want to invest in, and then inform the manufacturer of the raw materials used for processing and production. This will provide an approximate price range for everyone, and then select the appropriate production line configuration based on the expected investment.

The production equipment for straw organic fertilizer includes: fermentation tipping machine, automatic batching machine, crusher, mixing mixer, granulator, dryer, cooling machine, screening machine, coating machine, packaging equipment, belt conveyor, etc.

Technical advantages of straw organic fertilizer production equipment:

1. Straw organic fertilizer belongs to fertilizers with guaranteed quality. The quality is even better than animal manure, which contains a certain amount of heavy metals;

2. Wheat straw and other raw material resources are abundant and cost-effective;

3. The future market space is vast, and with the implementation of green production increasing models in China this year, organic fertilizers will become increasingly scarce.

The so-called small-scale straw organic fertilizer production line equipment has relatively small production capacity, less equipment footprint, and lower investment costs. The equipment cost for small-scale organic fertilizer production lines is about 100000 yuan, and the operation is very simple. The requirements for factories and equipment are low. Combined with the current national ecological civilization strategy, the market space and demand for organic fertilizer are very large. Investing in small-scale organic fertilizer equipment is a good choice.

The complete set of equipment for chicken manure organic fertilizer is a series of production equipment that uses chicken manure as raw material, undergoes high-tech equipment fermentation and processing, and produces organic fertilizer.

Process flow of organic fertilizer equipment for chicken manure processing:

Chicken manure+straw powder+corn flour+bacterial strain – stirring – stacking – (fertilizing) – drying – packaging – mixing chicken manure with an appropriate amount of straw powder before leaving the factory. The amount of mixing depends on the moisture content of the chicken manure. Generally, fermentation requires a 45% moisture content, which means kneading into a ball with fingers to see water, but not dripping. Release your hand and touch it to disperse. Then add corn flour and bacterial strains. The function of corn flour is to increase sugar content for bacterial fermentation, allowing multi-dimensional complex enzyme bacteria to quickly gain an advantage. The equipment of the chicken manure organic fertilizer production line then feeds the prepared mixture into the mixer for stirring, making sure to mix evenly and thoroughly without leaving any raw blocks. The stirred ingredients are stacked into long strips with a width of 1.5-2 meters and a height of 0.8-1 meters, covered with burlap bags for aerobic fermentation.

Heap for one day to heat up, two days to be odorless, three days to loosen, four days to become fragrant, and five days to become fertilizer. Specifically, the temperature during stacking can reach 60 ℃ to 80 ℃, killing diseases and pests such as Escherichia coli and insect eggs; The next day, the odor of chicken manure was eliminated; On the third day, the compost became loose and dry, covered with white mycelium; On the the fourth day, it sent out a kind of wine yeast fragrance; On the fifth day, the bacterial fertilizer will ferment and mature, and can be bagged and shipped out after being slightly dried. Green ecological organic fertilizer has an organic matter content of over 45%, making it a nutritious and comprehensive organic fertilizer. If different elements are added in a targeted manner, a series of specialized fertilizers for various crops such as vegetables, flowers, fruit trees, grains, cotton, and oil will be formed. Chicken manure organic fertilizer equipment is used to produce green ecological organic fertilizer.

Since the emergence of the technology of chicken manure organic fertilizer production line, we have done a lot of practical things for the people, and using organic fertilizer equipment to produce organic fertilizer is also a very profitable project. From having organic fertilizer equipment to now, there are many enterprises producing organic fertilizer equipment, which also provides us farmers with a lot of convenience, including large and small equipment.

The organic fertilizer production equipment of biological plants is one of the enterprises that are prone to explosion. Dust is one of the most common and easily explosive factors. During the production of bio organic fertilizer production equipment, the combustible dust generated or overflowed is easily mixed with air to form a combustible gas solid mixture, which is called combustible dust. Its fast burning flame spreads in unburned dust, rapidly releasing energy, causing rapid pressure rise and explosion.

How to do the maintenance of organic fertilizer production equipment?
1, the bearing in the organic fertilizer equipment bears all the load of the machine, and the lubrication and maintenance of the bearing should be done
2, the tire is easy to loose to check frequently and replace in time
3, often check the wear degree of organic fertilizer production equipment wearing parts, timely replacement
4. If the rotating gear in the production of organic fertilizer equipment has impact sound during operation, it should be stopped immediately for inspection.
Do daily maintenance, maintain the initial and basic state of organic fertilizer equipment, constantly discover, prevent and repair natural degradation, so that organic fertilizer equipment can be repaired in the potential failure state, is the significance of organic fertilizer production line daily maintenance work.

The equipment for the chicken manure processing organic fertilizer production line is not fixed as we imagine, but needs to be determined based on the site and materials. Therefore, the chicken manure processing organic fertilizer production line equipment configured for each customer is different. If producing powdered organic fertilizer for processing, only one fermentation equipment, crusher, and screening machine, needs to be invested. The investment is just tens of thousands of yuan (based on production volume and equipment selection).

The entire set of small-scale chicken manure processing organic fertilizer production line equipment only requires fermentation equipment, crushers, mixers, granulators, screening machines, and packaging machines with low configuration. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, the price of the entire set of organic fertilizer production line equipment for chicken manure processing ranges from tens of thousands to hundreds of thousands.

1. Determine the size of organic fertilizer equipment, such as the annual production of tens of thousands of tons or the hourly production of tons, in order to determine the price.

2. Determining the shape of the particles means choosing what kind of granulator to use: powder, cylindrical, flat spherical, or standard circular. The commonly used equipment for granulating organic fertilizers includes: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator, and ring film granulator. The selection of granulators should be determined based on the local fertilizer sales market. The particle shape is different, the process of organic fertilizer equipment is also different, and the price of organic fertilizer equipment is also different.

3. Determine the configuration level of organic fertilizer equipment: The configuration level varies, the price of organic fertilizer equipment varies, and the amount of labor used varies. The stable and high production of organic fertilizer equipment also varies. Generally, higher configurations need to be added, including automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal with water and dust removal.

4. Determine the type of fertilizer to be produced. It is a compound fertilizer organic fertilizer equipment or an organic fertilizer organic fertilizer equipment. For the same yield, organic fertilizer organic fertilizer equipment generally considers high moisture content and the strain is not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are generally four types of organic fertilizers, including pure organic fertilizer, organic-inorganic compound fertilizer, bio organic fertilizer, and compound microbial fertilizer. The equipment for organic fertilizers varies slightly depending on the variety.

5. Selection of fermentation flipper: The general fermentation forms include stack fermentation, shallow tank fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation methods and equipment for organic fertilizer fermentation are different. Generally, a shallow groove turner is more suitable for aerobic fermentation principles (the advantages of a shallow groove turner are that it is more in line with the principles of aerobic fermentation, is not easy to form anaerobic, has complete and complete fermentation, and has a fast fermentation speed).

6. Determine the level of environmental protection requirements: In areas with low environmental requirements, heavy dust removal is generally chosen, and the investment in organic fertilizer equipment is relatively low; Places with high environmental requirements generally choose heavy dust removal and ink dust removal, which can meet the national air emission quality standards.