fertilizer production line

When purchasing organic fertilizer equipment for pig manure processing, it is necessary to first determine the output size of the organic fertilizer equipment. It can be calculated based on annual production or monthly production. Secondly, it is necessary to determine the shape of the finished product. Organic fertilizers can be made into powder, spherical particles, cylindrical shapes, and flat spherical shapes. The different shapes of particles result in different granulator equipment used. The materials produced by the disc granulator, the rotating strand granulator, and the stirring tooth granulator are spherical; The organic fertilizer produced by the roller extrusion granulator is flat spherical, and there are various types of granulators for you to choose from.

Firstly, there are pig manure organic fertilizer fermentation equipment, which are commonly referred to in the industry as flipping machines, flipping machines, and pig manure organic fertilizer fermentation microbial agents. The fermented pig manure organic fertilizer is transported by forklift to the semi-finished product warehouse, and then onto the pig manure organic fertilizer equipment for fully automated assembly line production.

The pig manure organic fertilizer equipment includes crushing process, screening process, granulation process, drying, cooling process, particle screening process, and finally to the packaging process, which is connected by a belt conveyor. Nowadays, there are a large number of pig farming enterprises in various regions, and as a result, pig manure resources are also very abundant. Utilizing this large amount of pig manure to produce organic fertilizer solves the major problem of environmental pollution, while also producing a large amount of pig manure organic fertilizer. The economic benefits are also very considerable.

Pig manure organic fertilizer equipment processing technology fully automated production equipment, easy to operate, can start insulation devices and oxygen supply systems according to needs, create a suitable environment for bacterial growth, fast speed. The pig manure organic fertilizer processing equipment also uses aerobic fermentation, fully utilizes fermentation heat, and the fermentation cycle only takes 5-7 days. The fermentation process is not affected by seasonal climate, operates all day, and the feces are processed on the same day, which can be installed in the breeding farm, The daily processing capacity is 360 cubic meters, and the annual production capacity is 50000 tons. The organic fertilizer produced using pig manure organic fertilizer equipment not only creates economic benefits for enterprises, but also makes significant contributions to human environmental protection projects.

The equipment for cow manure organic fertilizer needs to include fermentation dumper, disc granulator, horizontal mixer, drum screening machine, semi wet material crusher, cooler, dryer, coating machine, automatic quantitative packaging machine and other equipment. The cow manure organic fertilizer equipment produced by our company has advanced technology, energy conservation and consumption reduction, reliable operation, stable operation, compact process layout, scientific and reasonable layout, no three emissions, convenient maintenance, and wide adaptability of raw materials. The bio organic fertilizer, organic compound fertilizer, urban sludge, domestic waste organic fertilizer, etc., which are suitable for various ratios, rank the leading level in China. As a promotion project of the national practical technology for environmental protection, chicken manure is rich in organic matter, which can provide nutrients needed for crop growth, and can also fertilize and improve the soil. There are many kinds of organic fertilizers, with a wide range of raw materials and ever-changing fertilizers.

Organic fertilizer equipment for modern processing livestock manure organic fertilizer has the following advantages:
1, the organic processing time is shortened from 30-90 days of in-situ composting to 7-15 days, and the processing time is greatly shortened
2, livestock manure can be treated every year to achieve continuous production of organic fertilizer production lines
3, the production scale can be designed according to the output of livestock and poultry manure, and the processing capacity is large
4, the whole process of livestock and poultry manure treatment is controllable, and the processing does not pollute the environment
5, after the treatment of organic fertilizer nutrition content is high, easy to transport and the use of traditional artificial compost is not suitable for the development of modern agriculture, simple composting method processing livestock manure for a long time, organic fertilizer nutrient content is low, slow release, after years of development, modern organic fertilizer processing equipment has become the future development trend of organic fertilizer production.

If pig manure is directly returned to the field, it will burn the roots and damage the seedlings. Pig manure can be processed into organic fertilizer through fermentation, biogas, and biogas slurry. The complete set of pig manure organic fertilizer equipment processing organic fertilizer is a more suitable method for current breeding farms. The whole process is mechanized, with low investment costs and fast cost recovery. Our company’s complete set of pig manure organic fertilizer equipment is professional in processing pig manure, which can make pig manure undergo harmless fermentation treatment and become organic fertilizer, The organic fertilizer made from pig manure has a very high nitrogen content. Pig manure organic fertilizer can maintain fertilizer and water, prevent diseases and pests, and increase crop yield.

The high moisture content of livestock and poultry manure requires the addition of crop straw, on the one hand to regulate the moisture content, and on the other hand to regulate C/N. After adding biological strains to livestock and poultry manure, a tank type turner is used for flipping. The purpose of flipping is to accelerate the fermentation speed, promote oxygen to enter the pile body, accelerate the fermentation process, and shorten the fermentation cycle.

Small and medium-sized organic fertilizer flipping machines are used for the fermentation and flipping of organic waste such as animal manure, sludge garbage, sugar factory filter mud, residue cake, and straw sawdust in small and medium-sized breeding farms. They are widely used in organic fertilizer plants, compound fertilizer plants, sludge garbage plants, horticultural farms, and mushroom cultivation plants for fermentation, maturation, and water removal operations. Crawler type flipping machine is a bio organic fertilizer that uses the principle of oxygen consumption fermentation to produce green and environmentally friendly organic fertilizers that improve soil quality by removing pollutants such as animal manure, agricultural waste, sugar factory filter mud, sludge, and household waste.

Due to the production of organic fertilizer, there are three types of granulation machines for organic fertilizer granulation: disc granulation, stirring tooth granulation, and new two in one granulation. The disc granulation process has a long history, is relatively simple to operate, and the price is relatively cheap. The stirring tooth granulation has a high degree of mechanization, and if the yield is small, it can be dried directly without the drying process. The new two in one granulation machine is mainly aimed at those with relatively large annual output. After granulation, it is dried, cooled, coated, and packaged for sale.

The complete set of organic fertilizer production line with stirring teeth granulator has a short production process, simple structure, low investment, and easy operation. It is more suitable for small and medium-sized enterprises such as animal manure, pig manure, cow manure, chicken manure, and organic fertilizer processing plants such as crop straw.

The process flow of the complete set of organic fertilizer production line using a stirring toothed granulator:

1. Transport the processed cow manure directly to the raw material silo (or raw material mixer).

2. The complete set of organic fertilizer production line with stirring teeth granulator is specialized for granulating organic fermentation fertilizers for urban household waste, including organic fertilizer raw materials such as animal manure, compost, green manure, sea manure, cake fertilizer, peat, soil and miscellaneous fertilizer, three wastes, microorganisms, etc. The particles are irregular spherical particles. The qualified granulation rate of this machine is over 80-90%, suitable for various formulas. The compressive strength of organic fertilizers is higher than that of discs and drums, and the large ball rate is less than 15%. The particle size uniformity can be adjusted according to user requirements through the machine’s stepless speed regulation function. This organic fertilizer equipment granulator is suitable for direct granulation of organic fertilizer after fermentation, saving drying processes and greatly reducing manufacturing costs.

3. Transported to the organic fertilizer dryer for heat exchange with the heat from the hot air stove.

4. Transported to the hot screening for particle separation, the fine particles are directly returned to the disc homogenizer and continue to participate in the adhesion of particles into balls as the core.

5. Convey to the organic fertilizer cooler and cool the fertilizer through natural or forced cold air.

6. Transported to the finished product screening machine, the large particles are crushed by the crusher and returned to the disc homogenizer to continue participating in ball forming.

7. The qualified products after screening are transported to the coating machine for coating treatment.

8. Transport to a fully automatic packaging scale for weighing, packaging, and storage.

9. Drying, cooling, and workshop dust are discharged after three levels of treatment including cyclone dust collector, labyrinth dust removal room, and wet washing.

Cow dung organic fertilizer equipment is characterized by processing cow dung as raw material into organic fertilizer. As one of the important organic types, cow dung organic fertilizer has been loved by cash crop growers all over the country, and it has an indispensable important position. Cow dung organic fertilizer contains a large amount of organic matter, which is an important source of organic matter in soil. It can improve soil, improve soil fertility, turn lean soil into fertile soil, and turn bad soil into good soil. Because soil organic matter forms humus through the action of microorganism and physical-chemical, it can promote the formation of soil water stable aggregate structure, make cohesive soil become loose and easy to cultivate, and sandy soil become structured.

Chicken manure is a common organic fertilizer raw material, through the organic fertilizer production line processing, can become high-quality organic fertilizer. What does this fertilizer do to the soil?
First of all, organic fertilizer can improve soil structure. The organic matter in chicken manure can be decomposed into humus, increase the soil’s aggregate structure, improve soil permeability and water retention, and reduce soil compaction and make the soil softer.
Secondly, organic fertilizer can improve soil fertility. Chicken manure is rich in nitrogen, phosphorus, potassium and other nutrients, which can be decomposed by microorganisms in the soil into nutrients that can be absorbed and utilized by crops. Long-term application of organic fertilizer can increase the amount of organic matter and microorganisms in the soil, thereby increasing the fertility of the soil.
Finally, organic fertilizer also has a positive effect on the protection of soil environment. The use of organic fertilizers can reduce the amount of fertilizer used and lost, reducing the risk of soil pollution. At the same time, organic fertilizers can also improve the diversity of soil microorganisms and promote the balance of soil ecosystems.
The processing of chicken manure organic fertilizer by organic fertilizer equipment can improve soil structure, increase fertility, promote growth and protect the environment. Therefore, the rational use of organic fertilizer is one of the important measures to maintain soil health and improve crop yield.

The process flow of producing fertilizer from livestock and poultry manure organic fertilizer production line

Animal manure is a relatively high-quality organic fertilizer, which contains pure nitrogen, phosphorus (P2O5), and potassium (K2O) of about 1.63%, 1.54%, and 0.085%. Livestock and poultry manure must undergo maturation with a composting agent before application, to inactivate and deodorize parasites and their eggs, as well as infectious pathogens present in livestock and poultry manure, through the process of maturation.

The production process of animal manure organic fertilizer is closely related to the equipment configuration of the organic fertilizer production line. Generally, the complete set of equipment for the organic fertilizer production line mainly consists of a fermentation system, a drying system, a deodorization and dust removal system, a crushing system, a batching system, a mixing system, a granulation system, a screening system, and a finished product packaging system.

The process flow of the organic fertilizer production line for producing fertilizers from livestock and poultry manure:

1. The ratio of raw materials per ton is 500 kilograms of pig manure (or other animal manure), 300 kilograms of auxiliary materials, 200 kilograms of bacterial residue, and 100 grams of RW bacterial agent;

2. Stacking, according to the above raw material ratio, according to the needs, the stacking length is unlimited, with a width of 4 meters and a height of 2 meters. When stacking materials, it is necessary to stack them layer by layer evenly;

3. Add the bacterial agent, expand the volume of the bacterial residue in a 1:5 ratio, mix evenly, and sprinkle it on the surface of the pile according to the number of piles;

4. Stir and ferment, use a blender to stir the pile evenly. After the temperature rises to 60 degrees Celsius or above, flip the pile every 4-5 days. After 15 days of fermentation at 60 degrees Celsius or above, fold the pile up;

5. Screening processing, fermentation is carried out according to the above steps, and after screening and deep processing, it becomes pure organic fertilizer;

6. Granulation refers to the granulation of fermented pure organic fertilizer. Choose granulators based on different raw materials, such as disc granulators, extrusion granulators, and integrated extrusion ball throwing machines;

7. Drying, cooling, and packaging: Newly made particles have a relatively high moisture content and need to be dried to below 20% of the organic fertilizer standard. The dried particles of organic fertilizer are cooled by a cooling machine before being directly packaged.

The new vertical crusher for household waste crushing equipment is an optimized design based on advanced domestic and foreign crushing equipment, which is a non screening and adjustable crushing equipment. It can be widely used as one of the mainstream equipment in mineral processing equipment. It can be used for the final crushing of various materials such as mixtures, gypsum, coal gangue, slag, copper ore, etc. It is also one of the most commonly used crushing equipment in the compound fertilizer industry, suitable for the crushing of raw materials and return materials. Especially for materials with high moisture content, it has strong adaptability, is not easy to block, and the feeding is smooth.

Working principle of a new vertical crusher for crushing household waste:

The domestic waste crushing equipment refers to the ability of the minimum drum diameter of the board to be rolled according to the specified yield limit thickness and width in a cold state. There are many cold rolling methods used domestically and internationally. Cold rolling has high precision, simple operation process, and low cost, but it requires high quality of the board (such as no defects such as notches and cracks are allowed), and the consistency of the metallographic structure is good. When the thickness of the organic fertilizer vertical crusher is large or the bending radius is small and exceeds the working capacity of the equipment, the hot rolling method can be used, provided that the equipment allows it. For some boards that do not allow cold rolling, if the rigidity of hot rolling is too poor, warm rolling method is used.

The structure of the new vertical crusher for household waste crushing equipment includes a lower frame, a casing, upper and lower shaft seats, a main shaft, a rotor disk, a chain, a hammer head, a belt, a motor frame, and other parts. The power is driven by a triangular belt to rotate the main shaft. The main shaft has two bearing seats, which are installed at the upper and lower ends of the casing. The casing assembly is installed on the lower frame, with a rotor disc and chain installed on the main shaft. The feeding hopper is located on the upper part of the casing. In order to facilitate the loading and unloading of the hammer head, a flap is opened on the casing for easy disassembly and maintenance.

The harmless treatment of organic fertilizer equipment and the reuse of farm manure are fully in line with the sustainable development strategy of China’s agriculture. Therefore, we should give full play to the advantages of organic fertilizer equipment and produce processed organic fertilizer to improve the soil, so as to relieve the discharge pressure of rural breeding feces. In the process of treatment of cattle manure, we must take samples to not only help the rural areas dispose of garbage, but also reuse these materials and enhance their value. To achieve such a result, we must tear off the “garbage” label of the farm with the help of organic fertilizer.

Now many people have a certain understanding of the organic fertilizer production line, because the main problem facing the breeding site for environmental reasons is how to deal with livestock and poultry manure, this time organic fertilizer equipment comes in handy. Many people know that the use of organic fertilizer production line to treat livestock and poultry manure into organic fertilizer, and we as organic fertilizer production line manufacturers are also so teach others to make organic fertilizer, and now the country is also strongly supporting the use of organic fertilizer, so many people want to buy a set of organic fertilizer production line to make organic fertilizer to earn profits. Organic fertilizer production line mainly includes equipment process: fermentation pile turning machine – material crusher – mixer – organic fertilizer granulator – rotary dryer – rotary cooling machine – drum screening machine – envelope machine – packaging machine Although it is said that the purchase of organic fertilizer production line mainly depends on the price, but the appearance is also very important. The shape design should be able to meet the aesthetic point of view of consumers, and it can be comfortable to use, and now many manufacturers can customize the color, most of which can be customized according to user requirements. Also, we should pay attention to whether the details of the equipment are fine, whether the welding marks are obvious, whether the screws are in place, and whether the appearance of the whole machine is smooth.

The market price of small cow manure organic fertilizer equipment is difficult to quote, and the equipment selection price varies depending on the raw materials and automation level of the equipment. For example, some raw materials are humic acid, which does not require fermentation. If they are chicken manure, pig manure, livestock manure, straw, etc., additional fermentation pre-treatment equipment is needed.

The process flow of the small-scale cow manure organic fertilizer production line equipment is as follows:

1. Mix the fecal fermentation agent, main ingredients, and auxiliary materials evenly as required.

2. The stacking height is 1 meter, and the ambient temperature is above 15 ℃.

3. When the reactor temperature rises to 60 ℃, it begins to tip over once a day. If the reactor temperature exceeds 65 ℃, it should be flipped over again.

4. Maturity sign: The pile temperature decreases, the material is loose, there is no original odor of the material, there is a slight ammonia smell, and white mycelium is produced inside the pile.

5. Mature raw fertilizer: directly used to produce commercial organic fertilizers, bio organic fertilizers, organic-inorganic compound fertilizers, bio organic fertilizers, etc.

The small-scale cow manure organic fertilizer production line has a compact structure and advanced technology. It uses harmless live bacterial preparations to treat livestock and poultry manure, and undergoes biological fermentation under the action of various beneficial microorganisms. After fully decomposing the organic matter, nutrients are released, and the resulting biological heat and high-temperature fermentation process can remove bacteria and insect eggs, detoxify and deodorize, purify the environment, achieve harmless, resourceful and industrialized treatment, low energy consumption, and stable product quality.

The organic fertilizer production line equipment is suitable for direct granulation of crude fiber organic waste with a moisture content of about 30%, such as fermented livestock and poultry manure, sugar factory filter sludge, urban sludge, papermaking sludge, wine tank, straw, peat, etc. It can produce pure organic fertilizer with spherical particles, organic-inorganic compound fertilizer, and bio organic fertilizer. How much does it cost to invest in small-scale organic fertilizer equipment to establish an organic fertilizer processing plant? The environmentally friendly organic fertilizer production line is a complete set of production equipment that uses fresh chicken manure, cow manure, pig manure, sheep manure, solid waste straw and other animal and plant residues as raw materials, and undergoes a series of processing treatments to produce natural organic fertilizers.

Technology of straw organic fertilizer production equipment:

1. Straw processing: Firstly, the straw crusher should crush the material to a certain fineness, and then an appropriate amount of poultry manure or sludge must be added to adjust the carbon nitrogen ratio and moisture content of the compost material, or add bacterial strains and enzymes.

2. Fermentation: It is divided into two stages: first, pre fermentation, which can be carried out in the open air or fermentation equipment. Oxygen is supplied to the stacking layer or fermentation equipment through forced ventilation through a flipping pile. Animal manure is added mainly with straw, and the main fermentation period of aerobic composting is about 3-10 days. The second is post fermentation, where the semi-finished products that have undergone the main fermentation are sent to the post fermentation process to further decompose the easily decomposable organic matter and the more difficult to decompose organic matter that have not yet been decomposed in the main fermentation process, turning them into stable organic matter such as humic acids and amino acids, to obtain fully decomposed organic fertilizer products. The post fermentation time is usually more than 20-30 days.

3. After fermentation treatment: It can be further dried and crushed as needed to turn the material into qualified organic fertilizer raw materials.

4. Storage: Compost is generally used in spring and autumn, and must be stored in summer and winter. The storage method can be directly stacked in a fermentation tank or bagged, requiring dryness and breathability.