fertilizer production line

The organic fertilizer equipment carries out thorough dust removal and purification, high-temperature drying, concentration and crushing, disinfection and sterilization, decomposition and deodorization and other procedures according to the characteristics of fresh chicken manure, pig manure, cow manure, duck manure and other livestock and poultry excrement with high water content, unparalleled odor and bacteria. It is refined to produce yellowish brown uniform granular products containing various nutrient elements necessary for crops. It is not only suitable for wheat, rice, peanuts, corn, fruit, melon and fruit trees, Improving crop quality and melon and fruit quality is beneficial to human health. It is the best fertilizer for planting pollution-free green food.

1. Look at the appearance. Although the purchase of an organic fertilizer equipment mainly depends on the price comparison, the appearance is also very important. Beautiful shape is attractive, people will stop to see. Therefore, the shape design should be able to meet the aesthetic point of view of consumers.
2, look at the equipment safety. Buy organic fertilizer equipment must think of safety issues, safety issues can not be ignored! Organic fertilizer production lines must be designed with safety devices.
3, look at the machine configuration. When purchasing, carefully check whether the bolts in each part are tightened. Whether there is a missing bolt phenomenon, the best choice for the roller transfer shaft is the universal coupling, because of its compact structure, flexible operation, and more convenient disassembly!

The products produced by the organic fertilizer production equipment using livestock and poultry manure are made from fresh chicken and pig manure as raw materials, without any chemical components. However, chickens and pigs have poor digestion ability and can only consume 25% of the nutrients. The other 75% of the nutrients in the feed are excreted with the manure, resulting in dry products containing nitrogen, phosphorus, potassium, organic matter, amino acids, proteins, and other components.

The process steps of small-scale organic fertilizer production equipment include: stacking livestock manure and crop straw for one day to heat up, two days to be odorless, three days to loosen, four days to become fragrant, and five days to become fertilizer. Green ecological organic fertilizer has an organic matter content of over 45%, making it a nutritious and comprehensive organic fertilizer. If different elements are added in a targeted manner, a series of specialized fertilizers for various crops such as vegetables, flowers, fruit trees, grains, cotton, and oil will be formed.

Advantages and characteristics of organic fertilizer production equipment for livestock and poultry manure:

1. The organic fertilizer equipment production line adopts imported motors, which operate more smoothly and save energy more efficiently. In practical applications, the new organic fertilizer equipment production line reduces energy consumption by an average of 20% compared to ordinary organic fertilizer production lines.

2. Advanced technology, good granulation effect, organic fertilizer equipment production line, using the most advanced international horizontal granulation technology, good granulation effect, greatly improving granulation efficiency.

3. Small scale design, small footprint, flexible application, organic fertilizer production equipment adopts a small and intensive design, with a land area that is generally the same as that of organic fertilizer equipment with the same yield, greatly saving land area and improving application flexibility.

The production equipment for organic fertilizer from livestock and poultry manure is necessary for the development of circular economy, the construction of a resource-saving and environmentally friendly society, and is in line with relevant industrial policies. It is conducive to the sustainable development of the company’s production and can promote the company’s production to move towards modernization, scale, and standardization.

In the process of using organic fertilizer equipment, one of the problems we have to mention is the oil change problem. The wrong way of oil change often causes great damage to the equipment and affects the operating efficiency of the organic fertilizer production line. So how to refuel correctly? This is a common problem. This is not only reflected in the upgrading of organic fertilizer processing equipment, but also in all motor vehicle industries. That is to say, when the engine oil is not completely used up, add new oil, and mix the old and new oil. This practice will increase friction, because old motor oil contains a lot of oxidizing substances and dust. In fact, here’s a trick to teach you: Waste oil can be added to the air filter panel. Good equipment needs careful care from users. The knowledge of the correct use of oil is a small aspect of the use process, and more maintenance skills need to be mastered slowly. For example, what do I need to prepare for the installation process? Whether the voltage is stable, whether it is cleaned regularly, etc.

Maintenance requirements for organic fertilizer granulator

1. Dust and other objects on the chassis plane of movable equipment shall be removed to avoid the machine. When encountering non fragile materials, the movable bearing cannot move on the underframe, causing serious accidents.

2. If the bearing oil temperature rises, stop the machine immediately to check and eliminate the cause.

3. In case of any impact sound of rotating gear during operation, stop the inspection immediately and eliminate it.

4. The bearing of the bearing crusher bears all the loads of the machine, so good lubrication is closely related to the bearing life. It directly affects the service life and operation rate of the machine, so the injected lubricating oil must be clean and well sealed. The main oil filling parts of the machine include rotary bearings, roller bearings, all gears, movable bearings and sliding surfaces.

5. Newly installed tires are easy to loosen and must be checked frequently.

6. Pay attention to whether all parts of the machine work normally.

How to invest in a suitable organic fertilizer production line

1. Determine the size of organic fertilizer equipment, such as the annual production of tens of thousands of tons or the hourly production of tons, in order to determine the price.

2. Determining the shape of the particles means choosing what kind of granulator to use: powder, cylindrical, flat spherical, or standard circular. The commonly used equipment for granulating organic fertilizers includes: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat mold granulator, and ring film granulator. The selection of granulators should be determined based on the local fertilizer sales market. The particle shape is different, the process of organic fertilizer equipment is also different, and the price of organic fertilizer equipment is also different.

3. Determine the configuration level of organic fertilizer equipment: The configuration level varies, the price of organic fertilizer equipment varies, and the amount of labor used varies. The stable and high production of organic fertilizer equipment also varies. Generally, higher configurations need to be added, including automatic batching device, automatic packaging device, automatic quantitative feeding device, cyclone dust removal with water and dust removal.

4. Determine the type of fertilizer to be produced. It is a compound fertilizer organic fertilizer equipment or an organic fertilizer equipment. For the same yield, organic fertilizer equipment generally takes into account high moisture content, low temperature resistance of bacterial strains, and the model is generally larger than the compound fertilizer model. There are generally four types of organic fertilizers, including pure organic fertilizer, organic-inorganic compound fertilizer, bio organic fertilizer, and compound microbial fertilizer. The equipment for organic fertilizers varies slightly depending on the variety.

5. Selection of fermentation flipper: The general fermentation forms include stack fermentation, shallow tank fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation methods and equipment for organic fertilizer fermentation are different. Generally, a shallow groove turner is more suitable for aerobic fermentation principles (the advantages of a shallow groove turner are that it is more in line with the principles of aerobic fermentation, is not easy to form anaerobic, has complete and complete fermentation, and has a fast fermentation speed).

6. Determine the level of environmental protection requirements: In areas with low environmental requirements, heavy dust removal is generally chosen, and the investment in organic fertilizer equipment is relatively low; Places with high environmental requirements generally choose heavy dust removal and ink dust removal, which can meet the national air emission quality standards.

The organic fertilizer hydraulic tank type flipping machine is equipped with a drum and blade shaped teeth, mainly used for flat stacking fermentation. It has dual functions of flipping and crushing, which can evenly mix materials and bacterial strains such as fecal base materials and sludge, and effectively break the clumps in the fermented materials. It is an essential specialized tool in fertilizer production operations.

Working principle of hydraulic groove flipping machine:

The walls on both sides of the fermentation tank are equipped with tracks for the flipping machine to move. The walking system of the flipping machine is powered by a walking motor, which drives the walking wheels to move back and forth on the track through chain transmission. At the same time as the flipping machine moves forward, the blades on the working parts rotate to throw and break the lower cushion material in the fermentation bed forward and upwards. During the process of throwing the cushion material, it fully contacts the air and can adjust the moisture and temperature of the cushion material, thereby promoting microbial fermentation. After reaching the end of the fermentation bed, the flipping machine uses a hydraulic cylinder to lift the worktable to a certain height, and uses a frequency modulation device to adjust the speed of the walking motor, so that the device can quickly return to the starting point and complete a work process.

The characteristics of the hydraulic tank type organic fertilizer flipping machine:

1. The hydraulic trough type flipping machine is more suitable for the mechanism and process requirements of microbial fermentation and storage of feces into fertilizer, and can effectively mix viscous stored feces with microbial preparations and straw powder. Not only does it have a much faster fermentation speed than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, ammonia, and indole during the fermentation process, which meets environmental requirements and can produce high-quality organic fertilizers.

2. The overall power balance, low energy consumption, and high output of the hydraulic groove type flipping machine reduce the production cost of bio organic fertilizer.

3. The overall structure of the hydraulic groove flipping machine is reasonable, with good rigidity, balanced force, simplicity, robustness, safe and reliable performance, easy operation, and strong usability in the yard. Except for the coarse frame, all components are standard parts, making it easy to use and maintain.

4. The hydraulic trough type flipping machine does not need to build a trough, and can stack fertilizers into long strips on the ground. Ground pile fermentation is currently one of the most advanced and cost-effective fertilizer production modes for civil engineering and human resources. The material is stirred and crushed by a turner at regular intervals, and organic matter is decomposed under aerobic conditions.

After processing cow manure into fertilizer, organic fertilizer production line is conducive to improving soil organic matter and fertility, and improving soil physical and chemical environment and microbial environment. However, if the manure is not composted and decomposed directly into the field, it will consume the oxygen in the soil, resulting in high temperature, burn the roots of crops, produce pathogenic bacteria and harmful substances, not only can not increase production, but also lead to soil, water, air and agricultural products secondary pollution. Therefore, cow manure must be composted, stable and harmless before it can be used.

The production process of organic fertilizer granulator: the raw materials are poured into the organic fertilizer mixer and mixed, mixed evenly and crushed, and input thepelletizing tray with the belt conveyor; After pelletizing, it is sent to the dryer for drying, transported to the cooling machine through the elevator or belt conveyor for cooling, the water reaches below 6%, after cooling, it is screened, the large particle material is crushed into fine material by the return crusher, the fine material enters the disk granulator, the coarse return material enters the granulator after crushing, and the finished product is packaged directly. Organic fertilizers enhance crop resistance and reduce or prevent disease. After applying organic fertilizer into the soil, it can enhance the water storage capacity of the soil, enhance the drought resistance of crops in the case of drought, and also make the soil loose, improve the ecological environment of crop roots, enhance root vitality, increase crop tolerance, reduce plant mortality, and improve the survival rate of crops.

If pig manure is directly returned to the field, it will burn the roots and damage the seedlings. Pig manure can be processed into organic fertilizer through fermentation, biogas, and biogas slurry. The complete set of pig manure organic fertilizer equipment processing organic fertilizer is a more suitable method for current breeding farms. The whole process is mechanized, with low investment costs and fast cost recovery. Our company’s complete set of pig manure organic fertilizer equipment is professional in processing pig manure, which can make pig manure undergo harmless fermentation treatment and become organic fertilizer, The organic fertilizer made from pig manure has a very high nitrogen content. Pig manure organic fertilizer can maintain fertilizer and water, prevent diseases and pests, and increase crop yield.

The high moisture content of livestock and poultry manure requires the addition of crop straw, on the one hand to regulate the moisture content, and on the other hand to regulate C/N. After adding biological strains to livestock and poultry manure, a tank type turner is used for flipping. The purpose of flipping is to accelerate the fermentation speed, promote oxygen to enter the pile body, accelerate the fermentation process, and shorten the fermentation cycle.

The fermentation process should be noted that it should be flipped and thrown every 2-3 days. The fermentation process generally goes through three stages: medium temperature, high temperature, and cooling. Adding biological strains during the fermentation stage can kill a large number of harmful bacteria during the high-temperature process. In the intermediate temperature stage, the stack layer is generally at 15-45 ℃, and the suitable temperature for modern composting production is generally 55 ℃.

In the late stage of endogenous respiration, the remaining part is composed of organic matter that is difficult to decompose and newly formed humus. At this time, the activity of microorganisms decreases, heat generation decreases, temperature decreases, and thermophilic microorganisms take the advantage. They further decompose the remaining decomposed organic matter, and the humus continues to increase and stabilize. Composting enters the mature stage, with a significant decrease in oxygen demand and moisture content.

After fermentation, the organic fertilizer crusher is used for crushing, with the purpose of achieving rounded granulation in the later stage. A semi wet material crusher can be used for crushing, with a particle size of 20-30 mesh. It can be used to pulverize fermented waste or other materials with a moisture content less than 30%.

Due to the production of organic fertilizer, there are three types of granulation machines for organic fertilizer granulation: disc granulation, stirring tooth granulation, and new three in one granulation. The disc granulation process has a long history, is relatively simple to operate, and the price is relatively cheap. The stirring tooth granulation has a high degree of mechanization, and if the yield is small, there is no need for drying and can be directly dried. The new three in one organic fertilizer granulation machine is mainly aimed at those with larger annual output. After granulation, it is dried, cooled, coated, and packaged for sale.

The hydraulic tank type organic fertilizer flipping machine is suitable for the mechanism and process requirements of microbial fermentation and storage of feces into fertilizer. It can effectively mix viscous stored feces with microbial preparations and straw powder. It not only meets environmental protection requirements, but also increases soil organic matter content, loosens soil, improves soil, and forms high standard farmland. The rational utilization of agricultural waste by the driving overturning machine has improved the agricultural and rural environment, achieved a zero emission and harmless production mode in breeding farms, and ensured the healthy and sustainable development of the livestock and poultry breeding industry.

The composition structure, working principle, characteristics and advantages of hydraulic groove flipping machine

1. The hydraulic groove flipping machine adopts high-strength chain transmission, hydraulic control lifting, and a unique track design. It can be used with multiple grooves and one machine, which not only changes the low production of traditional light rail flipping machines, but also overcomes the high cost of transmission accessories for conventional rack and light rail transmission flipping machines.

2. The control cabinet is centrally controlled and can achieve manual or automatic control functions.

3. Equipped with a soft starter, the impact load is low during startup.

4. Equipped with a gear shifting hydraulic lifting system.

5. The gear teeth are sturdy and durable, and have certain crushing and mixing functions for materials.

6. The limit travel switch plays a safety and limiting role.

7. The hydraulic groove flipping machine has high efficiency, smooth operation, durability, and even flipping. Equipped with limit travel switches to ensure safety and limit operation, the control cabinet is centrally controlled and can achieve manual or automatic control functions. The flipping host is equipped with a hydraulic lifting system, and the rake teeth are sturdy and durable, providing certain crushing and mixing functions for fermentation materials.

For a long time, the raw materials of organic fertilizer are mostly manure or fermented grass meal, so the output of organic fertilizer granulator is relatively large when processing organic fertilizer. Therefore, the average user often chooses small equipment when choosing organic fertilizer equipment. And due to the small size of the equipment, some auxiliary procedures will be replaced by manual work. With the increase of workers’ wages and the growing demand for organic fertilizers, some enterprises have also noticed the importance of production mechanization.

Therefore, more artificial places are used, such as screening, drying and other processes, and some enterprises gradually use dryers, flipping cars, screening machines, etc., to replace them. The development of organic fertilizer auxiliary equipment has also driven the profits of organic fertilizer production enterprises. The design of organic fertilizer equipment should be based on the growth mode of main crops in our country, combined with the characteristics of farmers’ soil and crops, to design organic fertilizer equipment to meet the needs of crops. With the development of the network industry, the marketing market is also changing. The development of organic fertilizer production line industry has gradually shown a trend of diversification and information. The development of the equipment from the initial production of organic fertilizer, to now with its supporting fermentation dump truck, chicken manure dryer, semi-wet material crusher has been used in various industries.

For the problem of soil pollution, the country is currently vigorously addressing it, and development needs to rely on agriculture. Agriculture is not booming, let alone moving forward. There are reasons why the country is vigorously promoting the use of organic fertilizers. Using organic fertilizer granulators to produce organic fertilizers can not only improve soil compaction, but also effectively increase soil organic matter. Only when the soil has a high organic matter content can it develop towards health, This also confirms the significant contribution of organic fertilizer equipment to agriculture.

The granulation process of compound fertilizer production line equipment can be divided into: raw material batching, raw material stirring, raw material granulation, particle drying, particle cooling, particle grading, finished product coating, and final product packaging.

1. Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, superphosphate), potassium chloride (potassium sulfate) and other raw materials are prepared in a certain proportion (according to market demand and soil testing results in various regions).

2. Raw material mixing: Mix the prepared raw materials evenly to improve the overall uniform fertilizer efficiency of the fertilizer particles.

3. Raw material granulation: The evenly mixed raw materials are fed into a fertilizer granulation machine for granulation (can be converted into pellets, or extruded pellets can be selected).

4. Particle drying: The particles made by the granulator are fed into the fertilizer dryer to dry the moisture contained in the particles, increasing their strength and facilitating storage.

5. Particle cooling: The dried fertilizer particles have a high temperature and are prone to clumping. After cooling, they are easy to pack, store, and transport.

6. Particle classification: The cooled particles are classified, and the unqualified particles are crushed and re granulated to screen out the qualified products.

7. Finished film: Coating qualified products to increase the brightness and roundness of particles.

8. Finished product packaging: Bag the coated particles, which are the finished products, and store them in a ventilated place.

The compound fertilizer production line equipment has low investment, fast effectiveness, and good economic benefits. The layout of the complete equipment process is compact, scientifically reasonable, and technologically advanced. Energy saving and consumption reduction, no discharge of three wastes, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of various raw materials such as compound fertilizers, pharmaceuticals, chemicals, feed, etc., with high product granulation rate. It can produce various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetized fertilizers, etc.). Especially for the granulation of rare earth and ammonium carbonate series compound fertilizers, it fills the domestic gap, and the complete set of compound fertilizer equipment ranks at the leading level in China.