fertilizer production line

The supporting equipment of the organic fertilizer production line, the forklift feeder, is a type of conveying equipment for loose materials. This equipment can transport fine materials with particle size below 5mm, as well as large materials with particle size above 1m. It has strong adaptability, adjustable conveying capacity, and the function of continuously and uniformly conveying various materials. Widely used in agricultural, building materials, chemical, metallurgical and other work sectors. The newly developed forklift feeder in the breeding industry has outstanding advantages such as high traction, low power consumption, low wear and tear, less material leakage, smooth operation, reliable operation, long service life, and convenient maintenance. The product structure of different manufacturers is similar in technology.

Performance characteristics of supporting equipment for organic fertilizer production line, forklift feeder:

1. The groove plate adopts a double arc plate, effectively preventing material leakage.

2. The traction chain adopts a structure that separates load-bearing and traction, improving the impact load capacity of the plate feeder.

3. The tail tensioning device is equipped with a disc spring, which can reduce the impact load of the chain and improve the service life of the chain.

4. The chain plate feeder consists of five parts: head drive device, tail wheel device, tensioning device, chain plate and frame

5. The tail is equipped with sleepers for shock absorption, and the middle is supported by special shock absorption rollers to improve the stress conditions of large materials impacting the rollers and groove plates on both sides, thereby increasing the service life of operating components.

6. The specially reinforced head cover and lower cover on both sides are detachable, which does not hinder the lifting of the crusher rotor body.

7. The chain wheel of the head device has 13-15 teeth, and odd and even teeth are transmitted separately, increasing its lifespan.

8. The sprocket of the head device is cut into three lobes, and the teeth can be replaced without disassembling the chain plate, making it easy to maintain.

9. The transmission types include open type, planetary type, and suspension type, which are available for selection.

 In modern agriculture, organic fertilizer production line fermentation of organic fertilizer is getting more and more attention. This fertilizer can not only improve the fertility of the soil, but also help to promote plant absorption and improve crop yield and quality.

Fermented organic fertilizer is rich in a large number of beneficial microorganisms, which can effectively decompose organic matter in the soil, increase the porosity and permeability of the soil, and facilitate the growth and development of plant roots. In addition, these microbes can help the soil better absorb and store water, improving the soil’s drought resistance.

The organic matter in the organic fertilizer fermented by the organic fertilizer equipment can provide a variety of nutrient elements required by the plant. These elements include not only a large number of elements such as nitrogen, phosphorus and potassium, but also medium elements such as calcium, magnesium and sulfur, as well as trace elements such as iron, zinc and copper. These elements are essential for the growth and development of plants.

Fermented organic fertilizers also help to improve the disease and insect resistance of crops. Because these fertilizers contain some natural antibacterial substances, these substances can effectively prevent and reduce the occurrence of crop diseases and pests.

Finally, the fermentation of organic fertilizer is also beneficial to improve the yield and quality of crops. The use of this fertilizer can make the soil more fertile and make it easier for crops to absorb nutrients, thus promoting the growth of crops and improving their yield and quality.

The equipment for producing organic fertilizer from chicken manure requires fermentation and flipping machines, organic fertilizer crushers, drum screening machines, horizontal mixers, disc granulators, wet granulators, extrusion granulators, rotary dryers, cooling machines, screening machines, coating machines, packaging machines, conveyors, and other equipment.

Equipment requirements for each link of the process flow system of chicken manure organic fertilizer processing equipment:

The fermentation system of the organic fertilizer production line process consists of a feed conveyor, a biological deodorization machine, a mixing mixer, a proprietary lifting and tilting machine, and an electrical automatic control system;

The main equipment of the drying system includes belt conveyor, rotary drum dryer, cooling machine, induced draft fan, hot air stove, etc;

The deodorization and dust removal system consists of a settling chamber, a dust removal chamber, etc,;

The crushing system includes new semi wet material crushers, LP chain or cage crushers, belt conveyors, etc;

The batching system includes equipment such as electronic batching system, disc feeder, vibrating screen, and can be configured with 6-8 types of raw materials at once;

The mixing system consists of optional horizontal or disc mixers, vibrating screens, mobile belt conveyors, etc;

The granulation system of the chicken manure organic fertilizer processing equipment process requires the use of granulation machine equipment. The optional granulation machine equipment includes: compound fertilizer roller extrusion granulation machine, disc granulation machine, flat film granulation machine, biological organic fertilizer spherical granulation machine, organic fertilizer specific granulation machine, drum granulation machine, round throwing machine, compound fertilizer specific granulation machine, etc;

The screening system is mainly completed by drum screening machines, which can be equipped with primary and secondary screening machines to achieve higher product yield and better particles;

The finished product packaging system generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc.

The organic fertilizer production equipment for cow and sheep manure is a type of equipment that uses chicken, pig, cow, and sheep manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium, ferrous and other substances, ferments rice bran, yeast, soybean meal, and sugar for a certain period of time as biological bacteria, and under the action of, mixes and ferments to produce biological fertilizers.

The equipment of the entire cattle and sheep manure organic fertilizer production line includes:

1. Stacker: Industrial fermentation treatment of organic solids such as animal manure, household waste, sludge, and crop straw. This equipment comprehensively ferments the uniformity of the fermentation materials. So that the fermentation method in front of the fermentation tank can be easily input or removed, and waste such as feces can be retained for a long time.

2. Wet material crusher is a professional crushing equipment for high humidity, multi fiber materials. Utilizing high-speed rotating blades to crush fibers with good particle size, high efficiency, and high energy. Semi wet material crushers are commonly used in the production and processing of organic fertilizers, and have good effects on crushing raw materials such as chicken manure and humic acid sodium.

3. The mixer has a fast mixing speed and good uniformity, and can mix viscous materials with 30% added liquid. During operation, there are two opposite rotating blades and rotors stirring in the middle. Due to the multiple special angles of the blade, regardless of the shape of the material. What is the size and density. They can mix quickly and effectively. Adopting a lower door for fast unloading speed and minimal residue.

4. Organic fertilizer granulator is a molding machine that can manufacture materials into specific shapes. Widely used in the production of organic fertilizers, bio organic fertilizers, and other fields. According to its structure and working principle, it can be further divided into roller extrusion granulator, disc granulator, round throwing granulator, new organic fertilizer granulator, etc.

5. The rotary dryer mainly consists of rotating body, lifting plate, transmission device, support device, and sealing ring components, with a diameter of: Φ 1000- Φ 4000, length depends on drying requirements. Traditional drying equipment is a cylinder that is slightly inclined to the horizontal direction. Materials are added from the higher end, and high-temperature flue gas and materials flow into the cylinder. As the cylinder rotates, the material moves to the lower end due to gravity. A cutting plate is installed on the inner wall of the cylinder, which picks up and sprinkles the material. During the falling process, it is broken into small particles by the scattering device, increasing the contact surface between the material and the airflow to improve the drying rate and promote the material to move forward. The dried product is collected from the bottom.

6. The rotary cooling machine can lower the moisture content, reduce labor intensity, and increase production while cooling at a certain temperature. The drum type cooling machine is driven by the main electric motor to drive the belt and pulley, which are transmitted to the driving shaft through a reducer. The gear installed on the driving shaft is matched with the large gear ring fixed on the body, and works in opposite directions.

7. The drum screening machine adopts a combination screen, which is easy to maintain and replace. The machine has a simple structure, convenient operation, and smooth operation. The drum screening machine is mainly used for the separation of finished products and returned materials, and can also achieve the classification of finished products, making them evenly classified.

8. The coating machine is composed of a screw conveyor, a mixing tank, an oil pump, a main engine, etc., and is used for powder flapping or liquid coating technology. It can effectively prevent the caking of compound fertilizers. The host is lined with polypropylene or acid resistant stainless steel.

9. The packaging machine mainly consists of material import, feeding mechanism (gate), weighing hopper, bag clamping mechanism, frame, suction port, pneumatic system, sensors, control box, conveying and sewing mechanism, etc.

10. Conveyor: Configure belt conveyors, bucket elevators, or screw conveyors according to the actual needs of customers.

Among the many organic fertilizer granulators, the rotary drum granulator stands out for its unique granulation characteristics. This device makes it easy to achieve efficient particle generation to meet various production needs. The granulation process of rotary drum granulator is highly automated. Through the preset program, the equipment can automatically complete the whole granulation process without manual intervention. This greatly improves production efficiency and reduces labor costs.

High particle uniformity of drum granulator. The organic fertilizer equipment adopts advanced granulation technology, and the particles generated are uniform in size and meet the quality standards.

In addition, the granulation process of the drum granulator is environmentally friendly. The dust and noise generated during the operation of the equipment have been effectively controlled, reducing environmental pollution. This is undoubtedly an important advantage for factories that meet environmental requirements. Rotary drum granulator has wide adaptability. The equipment is suitable for a variety of materials, whether dry powder or liquid, and can be easily handled. At the same time, the equipment can also be adjusted according to different production needs to meet diversified production requirements.

Drum granulator has become a leader in granulation process due to its high degree of automation, high particle uniformity, strong environmental protection and wide adaptability.

How to deal with pig manure to turn waste into treasure? The processing technology of pig manure organic fertilizer equipment is advanced, with a compact structure. Harmless live bacterial preparations are used to treat livestock and poultry manure. Biological fermentation is carried out under the action of various beneficial microorganisms, and the organic matter is fully decomposed to release nutrients. The resulting biological heat and high-temperature fermentation process can kill insect eggs and bacteria, purify the environment, detoxify and deodorize, achieve resource utilization and industrialization, low energy consumption, harmless treatment, and stable product quality.

The process flow of the pig manure organic fertilizer production line is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and enter a semi wet material crusher for crushing. Then, elements such as nitrogen, phosphorus, and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the required standards. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Through the screening machine, qualified products are packaged.

Pig manure organic fertilizer equipment processing technology fully automated production equipment, easy to operate, can start insulation devices and oxygen supply systems according to needs, create a suitable environment for bacterial growth, fast speed. The pig manure organic fertilizer processing equipment also uses aerobic fermentation, fully utilizes fermentation heat, and the fermentation cycle only takes 5-7 days. The fermentation process is not affected by seasonal climate, operates all day, and the feces are processed on the same day, which can be installed in the breeding farm, The daily processing capacity is 360 cubic meters, and the annual production capacity is 50000 tons. The organic fertilizer produced using pig manure organic fertilizer equipment not only creates economic benefits for enterprises, but also makes significant contributions to human environmental protection projects.

In recent years, the livestock and poultry industry has developed rapidly. There are a lot of family farming and large-scale farms. In some areas, due to the large amount of livestock feces, concentrated, if the livestock feces can not be effectively and timely treatment and utilization, will emit odor, with rainwater discharged into rivers, lakes, pollution of water and atmospheric environment. With organic fertilizer equipment, we can solve problems one by one. Organic fertilizer production line can turn waste into treasure, organic fertilizer production line has become a development direction of the current machinery industry. Organic fertilizer equipment is a kind of chicken and pig feces as the main raw materials, add a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, and other substances, with rice bran, yeast, soybean meal and sugar fermentation for a certain time as biological bacteria, under the action of mixed fermentation to produce biological fertilizer equipment.

The so-called pig manure and cow manure small-scale organic fertilizer production line refers to a small complete set of equipment that uses cow manure and pig manure as raw materials to process organic fertilizer. The configuration of the small-scale production line is relatively simple, mainly focused on producing powdered organic fertilizer, because the investment in powdered organic fertilizer equipment is lower and it is easier to start. If the benefits are good in the later stage, it can be upgraded again. What equipment is used in the production line of cow manure organic fertilizer? According to the production process of cow manure organic fertilizer, the equipment used in the cow manure organic fertilizer production line includes: pre mixer, fermentation tipping machine (or fermentation tipping machine), crusher, disc granulator, screening machine, and packaging machine. This is the basic configuration for producing cow manure granular organic fertilizer. According to a small production line with an annual output of 3000-5000 tons, the price of the entire equipment is around 150000 to 300000 yuan.

Cow and sheep manure is a fast acting, slightly alkaline organic fertilizer that contains abundant elements such as nitrogen, phosphorus, and potassium. It is suitable for various soil applications and has the functions of increasing soil temperature, loosening soil, improving soil particle structure, and preventing compaction. A sheep can defecate 750-1000 kilograms throughout the year, with a nitrogen content of about 8-9 kilograms, which is equivalent to the fertilizer effect of 35-40 kilograms of ammonium sulfate. It can be applied to 1-1.5 acres of land. Applying sheep manure can significantly increase crop yield.

A cow and sheep manure organic fertilizer production line can not only meet the local fertilizer demand, but also meet the demand of surrounding markets. Bioorganic fertilizers are widely used in various fields such as farmland, fruit trees, flowers, landscaping, lawns, and soil improvement, with good results. The government provides subsidies for agriculture and strongly supports this industry, so making investment choices is a very good choice.

The processing technology of cow and sheep manure organic fertilizer equipment is fully automated production equipment, which is easy to operate. The insulation device and oxygen supply system are activated as needed to create a suitable environment for bacterial growth, and the speed is fast. The cow and sheep manure organic fertilizer processing equipment also uses aerobic fermentation, with sufficient fermentation heat. The fermentation cycle is only 5-7 days, and the fermentation process is not affected by seasonal climate. It runs all day, and the feces are treated on the same day. It can be installed in the breeding farm, The daily processing capacity is 360 cubic meters, and the annual production capacity is 50000 tons. The organic fertilizer produced using cow and sheep manure organic fertilizer equipment not only creates economic benefits for enterprises, but also makes significant contributions to human environmental protection projects.

Chicken manure organic fertilizer dryer, usually wet wall phenomenon in the usual processing process, the reason for the wet wall phenomenon is that some raw materials stick to the inner cavity of the dryer cylinder, and then harm all the normal productivity of the organic fertilizer production line, so how to reasonably deal with this phenomenon? The key reason for the sticky wall of the chicken manure organic fertilizer dryer equipment is that the actual effect of the atomization of the equipment is not good. Because the actual effect of the atomization of the chicken manure organic fertilizer dryer equipment is not good in the whole drying process, if the equipment is atomized, a lot of fine particles may be produced in the barrel. Fine particulate matter reduces the drying speed and quality of raw materials during the whole drying process. Second, in the process of processing the cyclone on the chicken manure organic fertilizer dryer equipment caused by sticky wall is also a certain harm.

A section of secondary granulation area is set at the front of the organic fertilizer dryer, in which the materials can realize secondary granulation. Then the materials are lifted up through the lifting plate and fully dried. The wet hot air is extracted from the tail of the dryer through the exhaust fan through the pipeline and enters the sedimentation chamber for sedimentation. The tail gas is sprayed to reduce dust through the washing tower after sedimentation. The spray water is pumped out by the water pump for recycling. After secondary dust reduction treatment, the tail gas is discharged into the atmosphere through the chimney. Reasonable treatment of the wall sticking phenomenon of chicken manure organic fertilizer drying equipment not only can improve the productivity of organic fertilizer equipment, but also can carry out certain maintenance of the equipment and improve the service life of the equipment. Therefore, after the purchase of equipment, we must have a certain grasp of the proper actual operation of the equipment, and only understand how to correctly and reasonably apply the organic fertilizer equipment can reasonably carry out production and manufacturing according to the production plan, which can reasonably save the production and manufacturing time, and also have a certain proactive effect on the use period of the equipment.

In recent years, with the improvement of environmental awareness and the development of agricultural technology, the application of organic fertilizer equipment is more and more extensive. Organic fertilizer equipment can not only improve the yield and quality of crops, but also reduce the use of fertilizers and pesticides and reduce environmental pollution.
The types of fertilizers that can be processed by organic fertilizer equipment mainly include: compost, cake fertilizer, biogas fertilizer, green fertilizer and so on. These fertilizers are organic, rich in nutrients that plants need, such as nitrogen, phosphorus, potassium, etc., which is very good for crop growth.

Compost is a kind of fertilizer made by fermentation of various organic substances. It is rich in organic matter and microorganisms, which can improve soil structure and soil fertility. Cake fertilizer is made of plant fruits, stems and leaves through organic fertilizer production line processing made of fertilizer, it contains rich nitrogen, phosphorus, potassium and other elements, is very beneficial to the growth of crops. Biogas fertilizer is made of livestock and poultry manure after fermentation, it contains rich organic matter and microorganisms, can improve soil structure and increase soil fertility. Green manure is a fertilizer made from fermented plant residues, which can improve soil aeration and water drainage and promote crop growth.
In short, organic fertilizer equipment can process a variety of fertilizers, mainly including compost, cake fertilizer, biogas fertilizer, green fertilizer and so on. These fertilizers are not only conducive to crop growth, but also reduce the use of fertilizers and pesticides, reducing environmental pollution. Therefore, the use of organic fertilizer equipment for fertilization is very meaningful.