fertilizer production line

The complete set of mixed fertilizer production equipment is suitable for dry mixing of multiple basic fertilizers with nitrogen, phosphorus, and potassium fertilizers through physical methods to produce a mixed fertilizer (BB fertilizer) that combines multiple fertilizers and single fertilizers. It integrates ingredients, mixing, and quantitative packaging, and can automatically complete the preparation of 3-6 materials according to the formula; By modifying the formula for different crops and soil conditions in different regions, different BB fertilizer products can be produced.

The BB fertilizer mixing and stirring equipment mainly consists of the following equipment: a storage silo; Feeder; Measurement scale; Mixer; High angle belt elevator; Quantitative packaging machine; Automatic sewing machine; Finished product transportation belt conveyor; Computer control system. The process is as follows: storage system → feeding system → metering system → conveying and lifting system → mixing and stirring → automatic packaging and sewing → finished product belt transportation → computer control system.

The characteristics of the complete set of mixed fertilizer production equipment:

1. Large batch ingredients, large batch mixing, fast single bag packaging;

2. The types of ingredients can range from 2 to 12;

3. Production capacity ranging from 15 to 60 tons, with special customization up to 100 tons;

4. The ingredient accuracy can reach 0.5%, the mixing is uniform with no difference in content, and the packaging accuracy is better than 0.2%, which is within 100 grams;

5. Have the ability to print reports and inquire about the accuracy of instant ingredients at any time;

6. Equipped with on-site or remote monitoring system functions, connected to a large screen to display the current recipe;

7. The entire production line has a compact structure and is aesthetically pleasing, making it particularly suitable for leaders and agricultural material distributors to visit.

With the continuous development of agricultural science and technology, the emergence of new type organic fertilizer granulators has provided strong support for the improvement of agricultural output. This advanced organic fertilizer equipment can effectively granulate organic fertilizers, thereby improving fertilizer utilization and crop yield. The new organic fertilizer granulator uses advanced granulation technology and can produce organic fertilizers of different particle sizes and nutrients according to different crops and soil conditions. This flexible nature allows the fertilizer to better adapt to different growth needs, thereby increasing crop yields.

The new organic fertilizer granulator has high production efficiency. Its automated and intelligent operation process can greatly reduce the production time of organic fertilizer production lines and reduce production costs. The organic fertilizer pellets produced by the new organic fertilizer granulator have high quality and stability. The fertilizer produced by it has uniform particle size, uniform nutrient distribution, and is not easy to break, maintaining long-term fertilizer efficiency. This high-quality organic fertilizer provides a stable nutrient supply for the growth of crops and helps to improve the yield and quality of crops.
The new organic fertilizer granulator is the key equipment for the improvement of agricultural output. Its flexible production capacity, high production efficiency, high-quality organic fertilizer products and environmental protection characteristics have provided strong support for the development of agriculture. With the continuous progress of science and technology, we have reason to believe that new organic fertilizer granulation opportunities will play a more important role in agricultural production in the future.

Organic fertilizer dryer is a kind of drying machine that can dry a variety of materials, simple and reliable operation, because of the reliable operation of the dryer, strong adaptability, large processing capacity, widely used in metallurgy, building materials, food, light industry, chemical industry, coal, medical mining industry, favored by users. Before using the dryer, do the following:

1. Before the work of the organic fertilizer production line, check whether the moving parts, bearings, conveyor belts, triangle belts are damaged, and repair or replace them in time.
2. Lubrication maintenance: the hot fan adds lubricating oil every 100 hours, the cold fan adds lubricating oil every 400 hours. Maintain and replace grease every 1000 hours of operation. Crane and conveyor bearings should be maintained and lubricated per shift.
3. Maintenance of wearing parts: bearing, bearing seat, bucket, bucket screws are easy to loose, should be maintained frequently. Conveyor bearings and belt connections should be inspected and replaced frequently. Electrical appliances and moving parts should be maintained frequently.
4. Organic fertilizer equipment should be replaced and maintained every quarter. The dryer cleans the debris in the air duct, the crane loosens the tight line, the fan cleans the fan blade adhesion, the hot blast furnace heat exchanger cleans the settling pool ash, and the pipeline is cleaned one by one. Speed regulating motor speed gauge zero standby.
5. If the dryer is running outdoors, appropriate rain and snow protection measures must be taken. The whole machine needs large-scale maintenance and overhaul every year, and spray paint protection every two years.

There should be sufficient organic solid waste such as animal manure in the surrounding areas (such as organic waste from chicken farms, pig farms or other livestock farms, agricultural product processing plants, sugar factories, etc.). It is recommended to use aerobic fermentation to produce organic fertilizer from chicken manure and pig manure. Microbial organic fertilizer is an organic fertilizer made from organic solid waste (including organic waste, straw, animal manure, cake, agricultural and sideline products, and solid waste generated from food processing) through microbial fermentation, deodorization, and complete decomposition. You can use a fermenting agent to ferment the crops, which is better for the crops. Mix pig manure with straw, sawdust, mushroom residue, etc. in an appropriate proportion, expand the volume of the fermenting agent, and then evenly sprinkle it into the material pile. Pay attention to appropriate oxygen supply and flipping during the fermentation process, and control the temperature between 55-70 ℃. The moisture content of fermentation materials should be controlled between 55-60%.

Method for adjusting material moisture: The moisture content of fermented pig manure, chicken manure, and other livestock and poultry manure should be controlled at 55-60%. Moisture determination: Grasp a handful of pig manure tightly, see watermarks on the fingertips but do not drip water, and loosen it with cracks. Less water leads to slow fermentation, while more water results in poor ventilation. Therefore, it is important to control the moisture content. If the moisture content is too high, straw, sawdust, mushroom residue, dry soil powder, etc. can be added. The entire fermentation cycle usually takes 10-15 days to complete the complete deodorization, fermentation and maturation, insecticidal and sterilization of the materials.

Mix well and ventilate. The production of organic fertilizer from pig manure fermentation requires aerobic fermentation. Therefore, during the operation process, oxygen supply measures should be increased to achieve uniform mixing, frequent flipping (it is recommended to use an organic fertilizer flipping machine), and ventilation. Otherwise, it will lead to anaerobic fermentation and produce a foul odor, affecting the fertilizer effect.

The process flow of the organic fertilizer production line equipment for chicken manure is as follows: the organic fertilizer raw materials (animal manure, household waste, dead branches and leaves, biogas residue, waste bacterial strains, etc.) are fermented and enter a semi wet material crusher for crushing. Then, elements such as nitrogen, phosphorus, and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to make the mineral elements meet the required standards. Then, a mixer is used for stirring, and the particles enter the granulation mechanism. After coming out, they are dried, Through the screening machine, qualified products are packaged, and unqualified products are returned to the granulator for granulation.

The main purpose of the organic fertilizer production line is to be used for the production line project of organic fertilizer processing for livestock and poultry manure. The characteristics of the organic fertilizer processing production line are low overall investment price, low cost, and low technical requirements, making it suitable for large-scale planting and breeding enterprises and small fertilizer factories to invest.

With the continuous increase of environmental protection, why can the new environmental protection organic fertilizer rotary drum granulator become the current popular equipment? The advantages of the new environmental protection organic fertilizer drum granulator over the traditional organic fertilizer granulator are mainly as follows:
1, compared with the traditional organic fertilizer granulation equipment, the use of ultra-high molecular weight polyethylene lining or acid-resistant stainless steel lining, greatly reducing the phenomenon of material adhesion, while reducing labor costs.
2, the heating method compared with the traditional organic fertilizer granulation equipment, the use of unique steam heating, not only reduces the production cost, while the pelleting rate can reach 70%, reducing the size of the return material.
3, the new environmental protection organic fertilizer drum granulation equipment appearance of good quality, corrosion resistance, low energy consumption, long service life, convenient operation, while the output of large power consumption, low maintenance costs.

The above is the introduction of the new environmental protection organic fertilizer granulation equipment relative to the traditional organic fertilizer equipment. The new environmental protection organic fertilizer granulation equipment is one of the indispensable organic fertilizer equipment in the production process of organic fertilizer, which effectively improves the production efficiency. Therefore, the new environmental protection organic fertilizer drum granulation equipment is a helpful assistant in the production process of organic fertilizer.

The ball shaping machine is an important part of organic fertilizer equipment. The full name of the round polishing machine is organic fertilizer particle polishing machine. It is used in the production of organic fertilizer equipment to round and polish the columnar particle materials with good plasticity from the extrusion granulator. It is a new type of round polishing equipment improved on the basis of old organic fertilizer equipment. Old round throwers can only be fed once and again. This new type of round polishing machine can realize continuous feeding and discharging and improve production efficiency.
The cylindrical particle material rotates with the throwing disc under the action of friction. The cylinder is fixed. In this way, the cylindrical material in the cylinder is rotated in a twisting pattern along the edge of the cylinder and the wall of the cylinder under the action of centrifugal force. The continuous feed reaches the discharge height of the discharge port of the whole plate and automatically enters the next casting disc. The material coming out of the throwing disc has changed from columnar to irregularly round granular. After the same movement of the lower throwing disc, it becomes a uniform and bright round granular organic fertilizer (higher moisture content) after coming out of the multi-stage throwing disc. It is then transferred to the next drying section.

The rounding machine is used to beautify all granular fertilizers. The granular fertilizer produced by squeezing and granulation can be evenly sized, with a bright and smooth surface, high particle strength, and a pelletizing rate of up to 98%. As a result, the energy consumption can be reduced and the yield can be increased. The flat mold granulator is suitable for granulating materials with low adhesion rate and difficulty in forming. It is an ideal equipment for producing pellet feed, and can also be used for low-temperature granulation of biological bacterial fertilizers, organic fertilizers, compound fertilizers, and other fertilizers.

In order to accelerate environmental pollution control and promote the reuse of waste organic resources, the government has provided increasing support for the organic fertilizer industry in recent years, and investing in organic fertilizer plants has become a popular industry. The production capacity and price of pig manure and chicken manure organic fertilizer production lines vary. The minimum configuration of pig manure and chicken manure organic fertilizer production lines only requires a crusher, mixer, granulator, screening machine, and packaging machine to complete production. This belongs to the basic configuration, and devices are added according to the actual needs and requirements of the customer. Therefore, according to actual needs, the price of a complete set of pig manure and chicken manure organic fertilizer production lines ranges from tens of thousands to hundreds of thousands, or even millions.

Issues to consider when building an organic fertilizer production line

1. Selection of raw materials for organic fertilizer production

There are many raw materials that can produce organic fertilizers, such as cow, sheep, pig and other animal and poultry manure, urban sludge, animal and plant residues, straw, etc. Due to the difficulty in transportation of these raw materials, it is necessary to first determine them based on the principle of proximity. Alternatively, it is possible to build factories around the rich raw materials, which is the first step to consider and a top priority.

2. Production scale and annual output planning

Firstly, determine the expected production scale based on one’s own investment budget. If the investment scope is not limited, conduct in-depth investigation and research from the supply of surrounding raw materials, market demand, and other aspects to determine the expected production scale.

3. Selection of production site

Firstly, considering land costs, choose regions with high cost-effectiveness. Then choose an area with complete water and electricity supply and convenient transportation. Next, choose areas with sparse surrounding residents and closest to the raw materials. You can look for it near the local breeding farm.

4. Determine the process flow of organic fertilizer production

The determination of production process is very important, for example, there is a significant difference between powdered organic fertilizer and granular organic fertilizer. Not only do the finished products have different shapes, but the production equipment required is also different. It needs to be carefully studied and decided based on the surrounding market.

5. Plant construction planning

Visit and learn from large organic fertilizer manufacturers, or inquire about organic fertilizer equipment manufacturers, consider multiple factors, plan the organic fertilizer plant reasonably, and finalize the plan.

The double roller press granulator is a common granulation equipment for organic fertilizer production line, which is composed of two relatively rotating rolls. The grooves of the particle size required by customers are distributed on the surface of the roller skin. The material enters the organic fertilizer extrusion granulator and is processed into granular organic fertilizer after being extruded by two rollers. Organic fertilizer roller extrusion granulator without drying process production, room temperature granulation, one molding. With less investment, good economic benefits; Small power reliable operation, no three wastes emissions, stable operation, easy maintenance, reasonable process layout, advanced technology, low production cost. Which parts of the roller extrusion granulator are composed of? The organic chemical frame, motor, reducer, engine, crushing and other parts of roller extrusion pelletizer are composed.

Maintenance and precautions for roller extrusion granulator:
1, please oil before use (reducer, open transmission system transmission gear, chain sprocket, roller bearing room, iron system configuration)
2, it is strictly prohibited to use hands and feet and other dirty into the machine equipment rotation position
Maintenance of the roller extrusion granulator oil parts: (1) reducer: add oil or lubricating oil; (2) On both sides of the large belt seat bearing, after the screws are removed, butter with a manual butter gun (once per shift); (3) Pour lubricating oil into the oil groove below the transmission gear of the tail to the transmission system; (4) The chain sprocket and the following broken transmission gear of the transmission system with unsalted butter for each shift; (5) unsalted butter on both sides of the following broken butter with a manual butter gun;

Organic fertilizer equipment can process raw materials rich in organic matter into ideal organic fertilizer sales, so as to obtain profits. The raw materials for the production of organic fertilizer are widely sourced, such as various livestock and poultry manure, urban sludge, animal and plant residues, etc. These raw materials are rich in organic matter, nitrogen, phosphorus, potassium and other crop production nutrients. And the purchase price is very low. The equipment required for the organic fertilizer production line includes fermentation, crushing, mixing, granulation, drying, cooling, screening, automatic packaging, belt transportation, coating equipment, etc. The working principle of organic fertilizer production line: collect raw materials, and then mix raw materials according to the required formula, adjust the water and carbon nitrogen ratio of raw materials, and start fermentation; After fermentation, the material is crushed by grinder. The pulverized material forms organic fertilizer granule with uniform particle size through organic fertilizer granulation mechanism; Dry and cool the particles; Use the screening machine to screen out the particles, too large particles return to the crusher, too small particles return to the granulator to re-granulate, qualified particles into the automatic packaging machine. It should be noted that the above configuration is the traditional organic fertilizer production line configuration, in the actual production process, due to the difference in the formula and production process, will be slightly adjusted.

Each production line has its own characteristics. What kind of organic fertilizer is suitable for production depends on what kind of organic fertilizer equipment is needed. For example, the production line of disc and rotary stirrer must be equipped with a drying cooler, which uses hot air to dry the organic fertilizer, and then uses a cold air extraction system to cool the organic fertilizer, so that the hardness of the particles produced will be better. Users can customize appropriate configurations according to their needs. The organic fertilizer production line also has different equipment configurations according to different raw materials, and can also make appropriate plans according to the investment budget. The price of the organic fertilizer production line with different output is also different. The investment in building a large-scale organic fertilizer production line is not small, but the return on profits is also considerable. The operating effect is good for two years, and it can almost return the cost.

China is a major agricultural country with a planting area of up to 3.1 billion acres, which requires a large amount of fertilizer. As people’s awareness and requirements for organic and green agriculture gradually increase, the development of organic agriculture and ecological agriculture is also gradually increasing. Developed organic agriculture has reached around 30%, while organic agriculture in China has just begun. Now there is a trend towards organic fertilizer production and a focus on developing organic agriculture.

Income from the production of organic fertilizers in poultry and livestock manure organic fertilizer processing plants:

1. A small-scale organic fertilizer production line with an annual output of 10000 tons requires around hundreds of thousands of yuan. During the production process, it is necessary to build rainproof steel structure greenhouses to ensure that fermented or cost fertilizers are not soaked by rainwater.

2. Labor wages, organic fertilizer raw materials, and biological strains are all factors to consider, as well as depreciation costs, electricity costs, and miscellaneous expenses for organic fertilizers.

3. Opening an organic fertilizer small factory usually requires an organic fertilizer production line with an annual output of less than 10000 tons, and the factory site is usually built closer to the raw materials.

4. Small organic fertilizer factories digest their own fecal materials such as chicken manure, duck manure, pig manure, cow manure, as well as crude fiber materials to produce organic fertilizer. The equipment investment is small, the production cost is low, the operation is easy, and the returns are generous.

What equipment does the organic fertilizer processing production line include?

1. Fermentation flipping machine: fermenting and flipping the materials during the fermentation process (flipping);

2. Organic fertilizer crusher: for crushing and pulverizing high humidity materials and other raw materials in the production process;

3. Organic fertilizer granulator: granulating the mixed materials; Easy to sort and package;

4. Organic fertilizer screening machine: screens and grades finished fertilizers;5. Automatic weighing and packaging machine: quantitatively bagging