Fertilizer Production – fertilizer production line

How to choose cow dung organic fertilizer machine manufacturers?

Written by fertilizer production line on December 2nd, 2019.

The cow manure organic fertilizer production line can effectively reduce the eutrophication of surface water bodies caused by pollution, solve the environmental pollution caused by breeding industries such as cattle farms and other organic wastes, and lay a foundation for human consumption of green food and organic food. A good foundation is conducive to improving the safety and quality of agricultural products, and the ecological and environmental benefits are extremely significant.

organic fertilizer production machines

The cow manure organic fertilizer manufacturing process is using organic waste such as livestock manure to produce bio-organic fertilizer, pure organic fertilizer and organic inorganic fertilizer. The cow manure organic fertilizer equipment is characterized by fresh cow dung as raw material, after a series of processing and advanced technology, producing complete sets of production equipment of natural organic cow manure fertilizer.

The equipment is easy to operate, low in energy consumption and high in output. It adopts a new generation of high-efficiency granulation process, scientific and reasonable process, compact layout, and effectively solves the key technical problems, such as the organic raw materials are difficult to granulate of traditional granulation process, the addition amount is low, and the raw materials need to be dried and smashed treatment. The cow manure organic fertilizer equipment has stable operation, energy saving and no consumption, no three discharges, convenient maintenance, reliable operation and wide adaptability of raw materials. It can produce spherical pure organic fertilizer, organic inorganic fertilizer and biological organic fertilizer; the particles are round and uniform, smooth, good fluidity and high strength.

How to choose cow dung organic fertilizer production line equipment manufacturers? First, let us know what equipment is composed of cow dung organic fertilizer equipment?

Cow manure organic fertilizer equipment is divided into three configurations: low, medium and high:

Low configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, drum sieving machine, packaging equipment.

Medium configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, packaging equipment, belt conveyor, etc.

High configuration: chicken manure dehydrator, fermentation compost turner machine, semi-wet material crusher, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, coating machine, packaging equipment, belt conveyor, etc.

The quality of organic fertilizer equipment directly affects the level of efficiency. Therefore, when we choose the cow manure organic fertilizer machine manufacturers, we must not blindly choose, we must choose strong and responsible manufacturers. It is not easy for customers to earn every penny. It is also necessary to carefully select the equipment that is more suitable for them and find a manufacturer of organic fertilizer production lines with excellent technology and good after-sales service.

Other article for your reference:Pig manure organic fertilizer production equipment

Cow manure organic fertilizer production line

Written by fertilizer production line on November 25th, 2019.

The cow manure organic fertilizer production line uses crops such as straw and rice bran as fillers, and then sprinkle the biological strains through the turner. It is turned over once every 1-2 days. It can be completely decomposed in 7-10 days and made into a national standard organic fertilizer.

organic fertilizer production line

The technical route for the production of organic manure from cow dung includes two major steps: raw material aerobic composting process and commercial organic fertilizer fertilizing process.

Among them, the aerobic composting process is used in the fermentation process. Modern aerobic composting is a method in which the manure is used to stabilize and harm the cow dung under aerobic conditions by using aerobic microorganisms, and then converted into high-quality fertilizer. Before the composting, the cow manure raw material is pretreated to meet the fermentation conditions such as water and carbon-nitrogen ratio. In the fermentation process, the compost turning machine is used to turn over and accelerate the fermentation speed. After composting, the cow manure can be fermented and then enter the fattening process. According to the need, it can be further processed into powdery organic fertilizer and granular organic fertilizer products, or mixed with chemical fertilizer to make various organic and inorganic compound fertilizer products to realize commercial production. .

The fertilizer manufacturing process requires a crusher, a mixer, a cooling and drying machine, a fertilizer granulator machine, a sieving machine, a packaging machine, a dust removal system, and the like.
1. The pulverizer comprises a half wet material crusher machine;
2. The mixer has an optional horizontal mixer or a disc mixer or a twin-shaft mixer;
3. The dust removal system consists of a settling chamber and a dust collecting room.
4. The cooling and drying system can be used to dry and cool the fertilizer granules.
5. The fertilizer granulator machine has organic fertilizer granulator, disc granulator, drum granulator, etc;
6. The screening system is mainly completed by the drum screening machine, and the first-stage screening machine and the second-level screening machine can be set to make the yield higher and the particles better;
7. The finished packaging system generally includes an electronic quantitative packaging scale, a silo, an automatic sewing machine, and the like. In this way, the batch-free production of the fully automatic cow manure organic fertilizer production line can be realized.

Some knowledge about bio-organic fertilizer

Written by fertilizer production line on November 25th, 2019.

How to make bio organic fertilizer? What raw materials are included in the biofertilizer project? Let us know some relevant knowledge.

bio organic fertilizer production line

(1) There are many raw materials for the production of bio-organic fertilizers, which can be divided into the following categories:
1. Agricultural waste: such as straw, soybean meal, cotton aphid and so on.
2. Livestock and poultry manure: such as chicken manure, cattle and sheep horse dung, rabbit dung;
3. industrial waste: such as distiller’s grains, vinegar grains, cassava residue, sugar residue, furfural residue, etc;
4. the dregs of life: such as kitchen waste, etc.;
5. urban sludge: such as river silt, sewer sludge and so on.

(2) Characteristics of bio-organic fertilizer
Eco-organic fertilizers have complete nutrients and can improve soil and improve soil compaction caused by the use of chemical fertilizers. Improve soil physical and chemical properties, and enhance soil water retention, fertilizer retention, and fertilizer supply. The beneficial microorganisms in the bio-organic fertilizer enter the soil and form a mutual symbiotic relationship with the microorganisms in the soil, inhibit the growth of harmful bacteria and transform them into beneficial bacteria, interact and promote each other, and play a synergistic role of the group.

(3) Organic fertilizer raw materials are common
China has a vast territory, a large population, and abundant organic fertilizer resources. It can be said that there are agriculture, animal husbandry, and where there are organic fertilizer raw materials. Bio-organic fertilizer, as a natural green fertilizer, will serve the vast agricultural production.

Equipment features: The produced particles are spherical by using fertilizer granulator machine, the organic content can be as high as 100% to achieve pure organic granulation. The organic particles can be inlaid with each other under a certain force, and no binder is needed for granulation. The particles are solid and can be sieved after granulation to reduce the boring energy consumption. The organic matter after fermentation does not need to be boring, and the moisture content of the raw material can be 20-40%.

(4) Advantages of bio-organic fertilizer
1. There is a kind of organisms and enzymes in organic fertilizer granulation, which can enhance the biological and enzymatic activities of the soil, increase the nutrient content of the soil, and improve the PH of the soil, so that the soil can be suitable for various agricultural growth.
2. The organic fertilizer produced by the organic fertilizer granulator is highly nutritious. If it is put on average, at least 100 days without adding other fertilizers, this effect cannot be replaced by any fertilizer.
3. The organic fertilizer granulator can add anti-pest and disease drugs during production to increase disease and pest damage.
4. The organic fertilizer granulator produces organic fertilizer nutrients, and in addition to the three nutrients of nitrogen, phosphorus and potassium, there are rich calcium, magnesium and silicon, etc., which modify the soil composition and is conducive to crop growth.

Other article about bio fertilizer production,pls see:Bio-organic fertilizer production line

Qatar Organic Fertilizer Powder Production Line Delivery

Written by fertilizer production line on November 20th, 2019.

The major machines of the Qatar Organic Fertilizer Powder Production Line: Uniform Feeder, Half-Wet Material Crusher, Rotary Screener Machine, Powder Fertilizer Packing Machine, Belt Conveyor and Mobile Belt Conveyor.
Half-Wet Material Crusher:
The series of semi-wet material crusher is a professional one with many years experience and advanced crushing technology at home and abroad by our scientific research personnel. The machine completely solve the problem of organics crushing with high moisture content, which is a national initiative, and declare the national patent. The successful development of this machine played a key role in cutting down the process of the bio-organic and compost fertilizer, Reduce equipment investment and Saving running cost.
Rotary drum screening machine is common equipment in fertilizer production, mainly used for separating the returned materials and finished product, also realize the classification of the end products, and even classify the end products.
Qatar Organic Fertilizer Powder Production Line Delivery
This is a common organic fertilizer production line.

Simple NPK compound fertilizer disc granulation production process

Written by fertilizer production line on November 20th, 2019.

NPK compound fertilizer disc granulation production process flow:

1. Transport qualified raw materials such as nitrogen, phosphorus, potassium and filler to relevant weighing equipment.

2. After weighing, the raw materials are conveyed to the mixer and evenly stirred by strong force.

3. Material is transported to the uniform feeder and evenly added to the rotating disc of the disc granulator; appropriate amount of water is sprayed on the material of the disc through the liquid spraying device of the disc granulator to satisfy the moisture required for the granulation of powder. The rotating disc and the edge of the disc exert friction and centrifugal action on the material to produce the material. The circumferential movement makes the powder particles knead and squeeze each other, and gradually reunite into balls. Because of the difference of particle mass, the gravitational and centrifugal effects are also different. When the gravitational and centrifugal effects of particles increase enough to overcome the friction between particles, they will be thrown out of the disk, and smaller particles will remain in the disk and continue to accumulate fine particles.

NPK compound fertilizer disc granulation production process

4. NPK fertilizer particles are transported to rotary dryer for heat exchange with heat from hot blast stove.

5. Particles are transported to rotary cooler to cool fertilizers by natural or forced cooling air.

6. Fertilizer is transported to the screening machine, and the unqualified fine particles are directly returned to the NPK fertilizer production line for reuse, and the large particles are crushed by the crusher and then returned to the material equalizer.

7. The qualified products after screening are transported to the coating machine for coating treatment.

8. Qualified fertilizer is transported to full-automatic packaging scale for weighing, packaging and storage.

9. Drying, cooling and workshop dust are discharged after being treated by cyclone dust collector, labyrinth dust chamber and wet scrubbing.

Disc fertilizer granulator has the following advantages in compound fertilizer production process

1. The disc granulator can operate intuitively and keep abreast of the operation of the equipment at any time. If abnormal is found, it can be adjusted in time.

2 The size of the particles is determined by the inclination and rotation speed of the disc, and the inclination and rotation speed of the disc can be adjusted. Therefore, the disc granulation process has a wide control range of particle size, strong adaptability, and a very high sphericity rate. It reaches 70%~90%.

3 Disc granulation process has short production process, simple structure, low investment and easy operation. It is suitable for small and medium-sized enterprises.

4 The raw materials of this process have wide adaptability: urea, ammonium chloride, ammonium sulfate, ammonium carbonate and so on. Phosphorus sources are: calcium, heavy calcium, monoammonium phosphate, diammonium phosphate, calcium magnesium phosphate fertilizer and so on. Potassium sources include potassium chloride and potassium sulfate.

5 Compound fertilizer product varieties: can produce nitrogen, phosphorus, potassium nutrients from 20 to 48% content of inorganic compound fertilizer, organic fertilizer, organic (inorganic) compound fertilizer, bio-organic fertilizer and other products.