fertilizer production line – fertilizer production line

Pig manure organic fertilizer production equipment

Written by fertilizer production line on November 26th, 2019.

The pig manure organic fertilizer production needs equipment such as fermentation turner, organic fertilizer pulverizer, drum sieving machine, horizontal mixer, fertilizer granulator machine, rotary dryer, packaging machine, conveyor and the like.
1. Compost turning machine, or trough type turning machine: the ground turning machine does not need to build a trough, and directly puts the materials into a pile, and uses a wheel type turning machine to ride the straddle to carry out the pile fermentation.
2. Organic fertilizer pulverizer: The large pieces of impurities and stones in the organic fertilizer that are screened out are separated and pulverized, so that the beauty can ensure the quality of the product.
3. Drum screening machine: The fermented organic fertilizer is sieved, and the large pieces and debris inside are sorted out to facilitate the next crushing and packaging.
4. Horizontal mixer: pre-mixing the sieved and pulverized organic fertilizer can ensure the stability of the product quality, and at the same time play a role in mixing the production of special fertilizers and various compound fertilizers when adding fertilizers and trace elements.
5. Fertilizer granulator: granulate the material.
6. Rotary dryer: Dry and cool the pellets.

organic fertilizer production machine

Process introduction of pig manure organic fertilizer production line:
1. Raw material ingredients: Chicken manure, pig manure, cow dung, biogas slag and other animal manure can be fermented or have fertilizer efficiency after treatment.
2. Stirring of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer content of the whole fertilizer granules.
3. Raw material granulation: The uniformly stirred raw materials are sent to a granulator for granulation (a drum granulator can also be used, and a disc granulator can also be used).
4. Drying of granules: The granules produced by the granulator are sent to the dryer to dry the moisture contained in the granules, increasing the strength of the granules and facilitating storage.
5. Particle cooling: After drying, the temperature of the fertilizer particles is too high, easy to agglomerate, after cooling, easy to bag storage, and transportation.
6. Granulation classification: The cooled particles are classified, and the unqualified particles are pulverized and regranulated, and the qualified products are sieved out.
7. Finished packaging: Store the granules in a ventilated place.

How much is a set of pig manure organic fertilizer production equipment?
The pig manure organic fertilizer production equipment can be divided into large, medium and small, and a simple set of small pig manure organic fertilizer production equipment can be completed by hundreds of thousands of yuan. Zhengzhou Tianci Heavy Industry can be tailored according to your needs, combined with your actual situation to analyze the budget, you can call us or visit the factory directly to negotiate, and we will give you the most affordable price.

Cow manure organic fertilizer production line

Written by fertilizer production line on November 25th, 2019.

The cow manure organic fertilizer production line uses crops such as straw and rice bran as fillers, and then sprinkle the biological strains through the turner. It is turned over once every 1-2 days. It can be completely decomposed in 7-10 days and made into a national standard organic fertilizer.

organic fertilizer production line

The technical route for the production of organic manure from cow dung includes two major steps: raw material aerobic composting process and commercial organic fertilizer fertilizing process.

Among them, the aerobic composting process is used in the fermentation process. Modern aerobic composting is a method in which the manure is used to stabilize and harm the cow dung under aerobic conditions by using aerobic microorganisms, and then converted into high-quality fertilizer. Before the composting, the cow manure raw material is pretreated to meet the fermentation conditions such as water and carbon-nitrogen ratio. In the fermentation process, the compost turning machine is used to turn over and accelerate the fermentation speed. After composting, the cow manure can be fermented and then enter the fattening process. According to the need, it can be further processed into powdery organic fertilizer and granular organic fertilizer products, or mixed with chemical fertilizer to make various organic and inorganic compound fertilizer products to realize commercial production. .

The fertilizer manufacturing process requires a crusher, a mixer, a cooling and drying machine, a fertilizer granulator machine, a sieving machine, a packaging machine, a dust removal system, and the like.
1. The pulverizer comprises a half wet material crusher machine;
2. The mixer has an optional horizontal mixer or a disc mixer or a twin-shaft mixer;
3. The dust removal system consists of a settling chamber and a dust collecting room.
4. The cooling and drying system can be used to dry and cool the fertilizer granules.
5. The fertilizer granulator machine has organic fertilizer granulator, disc granulator, drum granulator, etc;
6. The screening system is mainly completed by the drum screening machine, and the first-stage screening machine and the second-level screening machine can be set to make the yield higher and the particles better;
7. The finished packaging system generally includes an electronic quantitative packaging scale, a silo, an automatic sewing machine, and the like. In this way, the batch-free production of the fully automatic cow manure organic fertilizer production line can be realized.

Some knowledge about bio-organic fertilizer

Written by fertilizer production line on November 25th, 2019.

How to make bio organic fertilizer? What raw materials are included in the biofertilizer project? Let us know some relevant knowledge.

bio organic fertilizer production line

(1) There are many raw materials for the production of bio-organic fertilizers, which can be divided into the following categories:
1. Agricultural waste: such as straw, soybean meal, cotton aphid and so on.
2. Livestock and poultry manure: such as chicken manure, cattle and sheep horse dung, rabbit dung;
3. industrial waste: such as distiller’s grains, vinegar grains, cassava residue, sugar residue, furfural residue, etc;
4. the dregs of life: such as kitchen waste, etc.;
5. urban sludge: such as river silt, sewer sludge and so on.

(2) Characteristics of bio-organic fertilizer
Eco-organic fertilizers have complete nutrients and can improve soil and improve soil compaction caused by the use of chemical fertilizers. Improve soil physical and chemical properties, and enhance soil water retention, fertilizer retention, and fertilizer supply. The beneficial microorganisms in the bio-organic fertilizer enter the soil and form a mutual symbiotic relationship with the microorganisms in the soil, inhibit the growth of harmful bacteria and transform them into beneficial bacteria, interact and promote each other, and play a synergistic role of the group.

(3) Organic fertilizer raw materials are common
China has a vast territory, a large population, and abundant organic fertilizer resources. It can be said that there are agriculture, animal husbandry, and where there are organic fertilizer raw materials. Bio-organic fertilizer, as a natural green fertilizer, will serve the vast agricultural production.

Equipment features: The produced particles are spherical by using fertilizer granulator machine, the organic content can be as high as 100% to achieve pure organic granulation. The organic particles can be inlaid with each other under a certain force, and no binder is needed for granulation. The particles are solid and can be sieved after granulation to reduce the boring energy consumption. The organic matter after fermentation does not need to be boring, and the moisture content of the raw material can be 20-40%.

(4) Advantages of bio-organic fertilizer
1. There is a kind of organisms and enzymes in organic fertilizer granulation, which can enhance the biological and enzymatic activities of the soil, increase the nutrient content of the soil, and improve the PH of the soil, so that the soil can be suitable for various agricultural growth.
2. The organic fertilizer produced by the organic fertilizer granulator is highly nutritious. If it is put on average, at least 100 days without adding other fertilizers, this effect cannot be replaced by any fertilizer.
3. The organic fertilizer granulator can add anti-pest and disease drugs during production to increase disease and pest damage.
4. The organic fertilizer granulator produces organic fertilizer nutrients, and in addition to the three nutrients of nitrogen, phosphorus and potassium, there are rich calcium, magnesium and silicon, etc., which modify the soil composition and is conducive to crop growth.

Other article about bio fertilizer production,pls see:Bio-organic fertilizer production line

Bio-organic fertilizer production line

Written by fertilizer production line on November 23rd, 2019.

The development of the industrial age has made great contributions to agriculture in fertilizers, especially organic fertilizers, which are produced. Now the production of bio-organic fertilizers has been mechanized, scaled and integrated, and can provide perfect fertilizer production system, let’s go into the process of biofertilizer project.

bio organic fertilizer production line

The production of bio-organic fertilizer should be determined according to the functional special effects of organic fertilizer. Then the workers first pulverize various raw materials into a certain fineness of organic materials, and mix them according to the formula in the mixer. In this process, a key step is a proportional addition of a kind of “bio-fermenting agent”, which is mixed into the fermentation tank. Because of the deep-cell aerobic fermentation, the floor space is small, the fermentation process does not require labor, and the fermentation cost is greatly saved. Because of the mechanized production, so the fermentation is uniform, no dead angle, and the product quality of the organic fertilizer is ensured from the process. After one night, the temperature of the input raw materials rose quickly, reaching a maximum of 70 degrees.

At this time, the staff could use the compost turning machine and turn on the air blowing equipment. After the end of the dumping, the end of the pool was fermented. The finished product, the new raw materials can enter the fermentation tank, and then repeat.

After the fermentation of the raw material is finished, the following operations can be carried out, including pulverizing the large-sized fertilizer therein, and then uniformly stirring, and then granulating the fertilizer granules by using a fertilizer granulator machine, followed by drying, cooling, sieving and packaging. The final product is put into storage and can be sold at any time.

Understanding the production process of bio-organic fertilizers has a very important role for farmers to purchase fertilizers in the future. Our company produces all kinds of organic fertilizer equipment, and can also help design organic fertilizer production lines. Welcome friends from all walks of life to visit our factory for cooperation.

Sheep manure organic fertilizer production line

Written by fertilizer production line on November 23rd, 2019.

Sheep manure organic fertilizer is a new type of high-quality organic fertilizer specially treated by organic matter that is not completely digested by sheep. It is suitable for geological improvement of alkaline land and barren land, and has a good effect on improving crop yield. Because the sheep is a ruminant and rarely drink water, the feces are dry and fine, and the amount of feces is also small.

sheep manure organic fertilizer production line

Sheep manure organic fertilizer manufacturing process:
1. Combine the sheep manure with the right amount of straw powder, and mix it with the amount of water depending on the amount of sheep manure. Generally, the fermentation requires 45% water content, that is, the hand is pinched into a group, the fingers are seen in the water, but the water is not dripped. The solution is scattered. Then add cornmeal and strains, the role of cornmeal is to increase the sugar, for the fermentation of the strain, so that the multi-dimensional complex enzymes quickly dominate.

2. Add the mixed mixture to the mixer for mixing. The mixing must be uniform, and it should be thoroughly penetrated without leaving a block.

3. The stirred ingredients are piled into strips with a width of 1.5 m to 2 m and a height of 0.8 m to 1 m, which are thrown once every 2 days with a compost turner machine.

4. Stacking 2 days warming, 4 days odorless, 7 days loose, 9 days fragrant, 10 days into fertilizer (that is, the second day of the heap temperature can reach 60 ° C-80 ° C, killing E. coli, eggs and other pests and diseases On the 4th day, the smell of sheep manure was eliminated; on the 7th day, the compost became loose and dry, and it was covered with white hyphae; on the 9th day, a scent of koji was produced; on the 10th day, the fertilizer was fermented and matured).

5. The compost can be crushed with a semi-wet material pulverizer if it is dried slightly, granulated by an organic fertilizer granulator machine, dried and dehydrated by a dryer, and then screened through a sieve machine, the finished organic fertilizer is ready, it can be loaded, packed and stored.

Instructions for making chicken manure organic fertilizer

Written by fertilizer production line on November 21st, 2019.

The feces in the farm is a major problem that plagues the farm to solve the environmental pollution at this stage, therefore, we can only solve the pollution angle, to achieve the purpose of waste utilization, through decades of continuous exploration and research, Zhengzhou Tianci Heavy Industries summed up the most effective method of producing organic fertilizer from animal waste fermentation, this will not only convert waste into usable energy but also solve the pollution caused by aquaculture.

chicken manure organic fertilizer production line

Chicken manure contains a large number of microbial harmful bacteria, absolutely cannot be directly applied, and must carry out deep high temperature fermentation. The purpose of certain fermentation is mainly two, one is to kill harmful bacteria, and one is to not fully digest the substance organic, increase the actual organic matter content.

Fermentation is mainly in the ground stacking or fermentation tank, that is, chicken manure stacked in the fermentation tank, the best at the same time to add the appropriate amount of fermentation bacteria, the use of a compost turning machine stirring evenly, usually fermentation time of 12-15 days.

After deep fermentation of chicken manure, it’s dried and crushed. The chicken manure after crushed can be directly applied, but is only called the traditional farm fertilizer, cannot be called commodity organic fertilizer.

However, if you want to make commercialized organic fertilizer, i.e. implement the NY525-2011 standard. According to this standard, the total content of NPK must be greater than or equal to 5%, organic matter must be greater than or equal to 78%, water is less than or equal to 30%, and the PH value is 5.5-8.0. Of course, there are other requirements, such as heavy metal content cannot exceed the standard, tick egg mortality and E. coli value, etc. need to meet the standard. Only meet the above requirements are qualified organic fertilizer. In terms of appearance, commodity organic fertilizers are divided into powder and particles. If you want to produce grain-forming commodity organic fertilizer, but also need to use fertilizer granulator for granulation, organic fertilizer granulation production equipment generally uses a disc granulator machine. Others have rotary drum granulator machine, etc.

Our company is specialized in the organic fertilizer production line, the production of fertilizer equipment are: compost turning machine, crusher machine, blender, fertilizer granulator machine, etc., welcome to inquiry