organic fertilizer production line

Fertilizer equipment in biofertilizer production

Written by fertilizer production line on December 7th, 2019.

Fertilizer manufacturing technology to be used to produce the organic fertilizer and compound fertilizer granulator.In the biofertilizer manufacturing process,what type fertilizer machines are used to produce the bio organic fertilizer granulator?

The biofertilizer production line is designed for producing the bio organic fertilizer granulator,in the line,it is equipped with different type fertilizer production line,we are mainly equipped with different type fertilizer machines to produce the bioorganic fertilizer granulator.So what type fertilizer machines we can use to produce the bioorganic fertilizer granulator?
In the bio fertilizer manufacturing process,the main equipment are mainly included:
1.Automatic batching system:the automatic batching system is mainly composed of feeding system,weighing device,bin and conveyor belt.And the static batching system has the speed of dynamic batching and the accuracy of ordinary static batching(0.2%).
2.New type organic fertilizer granulator machine:It is designed and manufactured by the new technology of wet continuous pusher granulation.This machine can not only granulate a varity of organic matters,especially for coarse fiber materials which are difficult to be granulated by conventional equipment.What’s more,this type fertilizer granulator machine is always to be used in the organic fertilizer production line to produce the organic fertilizer granulator.
3.Horizontal mixer:this series of horizontal mixer is a new generation of mixing equipment developed by our company,which has high mixing degree and less residue,and it is suitable for mixing organic fertilizer and inorganic fertilizer.

Organic fertilizer production line

4.Roller screen:the machine adopts combined screen,which is easy to maintain and replace.It has simple structure,convenient operation and stable operation.It is an ideal fertilizer equipment in the production of compound fertilizer.
5.Conveyor:it is suitable for coal,metallurgy,mining,chemical industry,building materials,wharf,warehouse,construction site,etc. to transport bulk materials or box bags,especially suitable for using in chemical fertilizer plant,cement plant and other environments requiring manual loading,saving a lot of personnel.
6.Dryer:It has the characteristics of beautiful appearance,simple operation,low engery consumption,long service life,even drying convenient maintenance,etc.It is an advanced compound fertilizer drying equipment.
7.Hot blast furance:The hot blast furance adopts the technology of return water injection to solve the problems of shell bioler,such as tube plate crack,drum at the bottom of the drum,water-cooled wall burst,low thermal efficiency,insufficient output,poor adaptability of coal,etc.
8.Packing scale:the packing scale is mainly composed of automatic quantitative packing scale(composed of storage hopper,feeder,weighing bag hopper,kneading mechanism,computer control,pneumatic executive part,etc.)and optional part(conveyor,seam sewing machine/heat sealing machine)

These series machines are also different type and model,when producing we can choose the different type and model according to the raw materials and the production yield per hour.As the professional fertilizer machine manufacturers,we are not only produce all types of fertilizer equipment,we also designed different type fertilizer production lines to produce the biofertilizer granulator.In the npk fertilizer manufacturing process,it is equipped with different type fertilizer machines to produce the npk,compound fertilizer granulator.

How to Solve Dust Pollution in Organic Fertilizer and NPK Fertilizer Production

Written by fertilizer production line on December 4th, 2019.

Because of the characteristics of materials, a lot of dust will be produced in fertilizer production, which will pollute the environment. In order to avoid this problem, dust removal devices should be set up in the design of organic fertilizer manufacturing process and NPK fertilizer production project to solve the problem of dust emission.

Dust Problem in Organic Fertilizer Production Line

In the organic fertilizer production line, when the moisture content of raw materials is low, they are often crushed and uneven solids. When the raw materials are transported to the equipment, if they are transported in the open air, there is no effective sealing measures, so the dust concentration in the air of the organic fertilizer manufacturing site will be too high. In addition, most small and medium-sized enterprises lack effective treatment means when discharging exhaust gas, which leads to the emission of exhaust gas not up to the standard and dust pollution.

Dust Problem in NPK Fertilizer Production Process

Take NPK fertilizer production project as an example, because the raw material of NPK fertilizer is brittle, it is easy to form small particle dust. When the dust is disturbed by airflow, it is easy to fly. Because of the low water content of NPK fertilizer, the dust is easy to absorb and adhere to the equipment. Therefore, when grading by using the screening device, the dust can easily block the sieve holes of the screen, thereby affecting the grading effect and even damaging the screen. As a result, the screen must be frequently replaced, on the one hand, the production cost is increased, on the one hand, to improve production costs, on the other hand to reduce production efficiency.

NPK Fertilizer Production Process

To solve the problem of dust pollution in the fertilizer manufacturing process, it is necessary to set up a dust collector room and dust collector equipment in the process of fertilizer production. Tianci Fertilizer Machine Manufacturer have designed a special cyclone dust collector to remove dust from the organic fertilizer manufacturing process. And in the construction of fertilizer plant, dust collector room is more suitable for large NPK fertilizer production line, we can help customers build dust collector room.

Cow manure organic fertilizer production line method

Written by fertilizer production line on December 3rd, 2019.

Designing fermentation compost turner machine is a good fertilizer machine used in the organic fertilizer production line.Because producing the organic fertilizer needs to ferment the raw material and using the fertilizer machine can save more time to ferment the raw material. The cow manure is a good organic fertilizer material that using the raw material to produce organic fertilizer granulator, but before producing we need to ferment the raw material for some time and different cow manure the method of fermenting are also different.

organic fertilizer production line

The fertilizer machine of fermenting raw material always be called the fermentation compost turner machine, and the machine are designed to several different types. Like the simple compost turner machine, windrow compost turner machine, double screws compost turner machine and hydraulic compost turning machine. The cow manure can be divided into dry cow manure and wet cow manure.
1.The dry cow dung due to be absence of the water and make it cannot to be fermented, so it is necessary to put into some water and then to use the simple compost turner machine to ferment.
2.If the cow manure is fresh and when began to ferment it need to add some other raw material to absorb the water in the fresh cow manure, and too much moisture easy to lead to impermeability, microorganisms cannot produce fermentation, auxiliary choice is diverse, the purpose is to absorb some of the fresh cow dung in the water. The general choice of accessories: sawdust, straw, grass ash carbon and so on .Finally, using the fermentation compost turner machine to ferment the cow manure.

After fermentation, the fertilize granulator should be used to make fertilizer pellets, then dried and cooled, then screened, finally, the fertilizer is packed and sold.

The fuinction of the bio organic fertilizer granulator

Written by fertilizer production line on December 2nd, 2019.

We can produce the bio fertilizer granulator using the fertilizer manufacturing technology,in the fertilizer manufacturing process it is equipped with different type fertilizer equipment to finish the bio fertilizer production.For finishing the biofertilizer production,the fertilizer machine manufacturers designed complete fertilizer production line to finish the biofertilizer production lines.
In the biofertilizer production line,it is equipped with fertilizer granulator machine to finish the fertilizer granulator producation.The bioorganic fertilizer granulator is a new kind of organic fertilizer granulator,the fertilizer manufacturing process smoetimes it has some differences from the organic fertilizer production line.
Why we produce the bioorganic fertilizer granulator?The function of the bio organic fertilizer:
The function of bio organic fertilizer the function of bio organic fertilizer is also due to the different types of microorganisms which can be summarized as follows.
1.Nitrogen fixation,such as nodules and nitrogen fixing bacteria,it can fix nitrogen in the air and provide nitrogen nutriention for growth under suitable environmental conditions.It is estimated that the amount of biological fixed nitrogen in the world can reach 101 million tons per year.
2.Nutrient releasing microorganisms decomposes some substances in soil that are difficult to be absorbed and utilized by crops into effective nutrients that can be absorbed and utilized by crops.For example, silicate bacteria can not only decompose the refractory minerals such as potassium feldspar and mica in the soil,release the fixed potassium,but also promote the insolible phosphorus in the soil to be converted into the form that can be used by crops.
3.The effect of microbial fertilizer on the growth of the soil not only increase the nutrient content of the soil,but also promotes the synthesis of various vitamixs,enzymes and other substances conducive to the growth of growth of crops,stimulates the growth of crop,and help crops absorb nutrients.

biofertilizer production

4.After inoculating some microorganisms in the resistant soil,they propagate in the roots of crops in large numbers,and become the dominant bacteria in the rhizosphere of crops in a period of time,which inhibits or reduces the breeding opportunities of pathogenic microorganisns,and some microorganisms also have resistances to pathogenic microorganisms.Although microbial fertilizer can provide nutrients for crop growth and stimulate and promote crop growth,its role is limited after all.In crop production,organic fertilizer and chemical fertilizer,which it can beproduced in the npk fertilizer manufacturing process,are mainly used to provide nutrients for crop growth.
5.There are many benefical microorganisms in many natural materials,but once these materials are applied to the soil,the microorganisms in them will be eaten by countless microorganisms in the soil.Therefore,it can not survive stably in the soil,and its effect is difficult to show.However,if the benefical bacteria are added to the fermented organic fertilizer,the fermented organic fertilizer itself to expand the culture medium,so as to make a large number of bacteria proliferation.At this time,the microbial organic fertilizer is applied to the soil to form a dominant population in the soil,which can play a good role in the root system of crops.Fermented organic fertilizer has a good effect on microbial activity.
fertilizer equipment

Written by fertilizer production line on November 25th, 2019.

Organic fertilizer production line is the need of developing circular economy, building a resource-saving and environment-friendly society, in line with the relevant national industrial policies, conducive to the sustainable development of the company’s production, and can promote the company’s production to go on the track of modernization, scale and standardization.

The organic fertilizer production line is a kind of production process that takes chicken, sheep and pig manure as the main raw materials, adds certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, ferments rice bran, yeast, soybean meal and sugar for a certain period of time as biological bacteria, under the action of sulfuric acid, mixes fermentation to produce biological fertilizer.

The production line of organic fertilizer includes: selection of raw materials (chicken manure, etc.) → drying and sterilization → mixing of ingredients → granulation → cooling and screening → metering and sealing → warehousing of finished products.

The more complex fertilizer production process is: organic fertilizer raw materials (animal manure, domestic garbage, dead branches and rotten leaves, biogas residue, waste bacteria, etc.) are fermented and then enter the semi wet material grinder for grinding, and then add elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the mineral elements meet the required standards, and then enter the mixer. After mixing, then enter the organic fertilizer granulator mechanism to form particles, dried after coming out, screened by the screen machine, the qualified products will be packed, and the unqualified ones will be returned to the granulator for granulation.

Cow manure organic fertilizer production line

Written by fertilizer production line on November 25th, 2019.

The cow manure organic fertilizer production line uses crops such as straw and rice bran as fillers, and then sprinkle the biological strains through the turner. It is turned over once every 1-2 days. It can be completely decomposed in 7-10 days and made into a national standard organic fertilizer.

organic fertilizer production line

The technical route for the production of organic manure from cow dung includes two major steps: raw material aerobic composting process and commercial organic fertilizer fertilizing process.

Among them, the aerobic composting process is used in the fermentation process. Modern aerobic composting is a method in which the manure is used to stabilize and harm the cow dung under aerobic conditions by using aerobic microorganisms, and then converted into high-quality fertilizer. Before the composting, the cow manure raw material is pretreated to meet the fermentation conditions such as water and carbon-nitrogen ratio. In the fermentation process, the compost turning machine is used to turn over and accelerate the fermentation speed. After composting, the cow manure can be fermented and then enter the fattening process. According to the need, it can be further processed into powdery organic fertilizer and granular organic fertilizer products, or mixed with chemical fertilizer to make various organic and inorganic compound fertilizer products to realize commercial production. .

The fertilizer manufacturing process requires a crusher, a mixer, a cooling and drying machine, a fertilizer granulator machine, a sieving machine, a packaging machine, a dust removal system, and the like.
1. The pulverizer comprises a half wet material crusher machine;
2. The mixer has an optional horizontal mixer or a disc mixer or a twin-shaft mixer;
3. The dust removal system consists of a settling chamber and a dust collecting room.
4. The cooling and drying system can be used to dry and cool the fertilizer granules.
5. The fertilizer granulator machine has organic fertilizer granulator, disc granulator, drum granulator, etc;
6. The screening system is mainly completed by the drum screening machine, and the first-stage screening machine and the second-level screening machine can be set to make the yield higher and the particles better;
7. The finished packaging system generally includes an electronic quantitative packaging scale, a silo, an automatic sewing machine, and the like. In this way, the batch-free production of the fully automatic cow manure organic fertilizer production line can be realized.

Bio-organic fertilizer production line

Written by fertilizer production line on November 23rd, 2019.

The development of the industrial age has made great contributions to agriculture in fertilizers, especially organic fertilizers, which are produced. Now the production of bio-organic fertilizers has been mechanized, scaled and integrated, and can provide perfect fertilizer production system, let’s go into the process of biofertilizer project.

bio organic fertilizer production line

The production of bio-organic fertilizer should be determined according to the functional special effects of organic fertilizer. Then the workers first pulverize various raw materials into a certain fineness of organic materials, and mix them according to the formula in the mixer. In this process, a key step is a proportional addition of a kind of “bio-fermenting agent”, which is mixed into the fermentation tank. Because of the deep-cell aerobic fermentation, the floor space is small, the fermentation process does not require labor, and the fermentation cost is greatly saved. Because of the mechanized production, so the fermentation is uniform, no dead angle, and the product quality of the organic fertilizer is ensured from the process. After one night, the temperature of the input raw materials rose quickly, reaching a maximum of 70 degrees.

At this time, the staff could use the compost turning machine and turn on the air blowing equipment. After the end of the dumping, the end of the pool was fermented. The finished product, the new raw materials can enter the fermentation tank, and then repeat.

After the fermentation of the raw material is finished, the following operations can be carried out, including pulverizing the large-sized fertilizer therein, and then uniformly stirring, and then granulating the fertilizer granules by using a fertilizer granulator machine, followed by drying, cooling, sieving and packaging. The final product is put into storage and can be sold at any time.

Understanding the production process of bio-organic fertilizers has a very important role for farmers to purchase fertilizers in the future. Our company produces all kinds of organic fertilizer equipment, and can also help design organic fertilizer production lines. Welcome friends from all walks of life to visit our factory for cooperation.

Sheep manure organic fertilizer production line

Written by fertilizer production line on November 23rd, 2019.

Sheep manure organic fertilizer is a new type of high-quality organic fertilizer specially treated by organic matter that is not completely digested by sheep. It is suitable for geological improvement of alkaline land and barren land, and has a good effect on improving crop yield. Because the sheep is a ruminant and rarely drink water, the feces are dry and fine, and the amount of feces is also small.

sheep manure organic fertilizer production line

Sheep manure organic fertilizer manufacturing process:
1. Combine the sheep manure with the right amount of straw powder, and mix it with the amount of water depending on the amount of sheep manure. Generally, the fermentation requires 45% water content, that is, the hand is pinched into a group, the fingers are seen in the water, but the water is not dripped. The solution is scattered. Then add cornmeal and strains, the role of cornmeal is to increase the sugar, for the fermentation of the strain, so that the multi-dimensional complex enzymes quickly dominate.

2. Add the mixed mixture to the mixer for mixing. The mixing must be uniform, and it should be thoroughly penetrated without leaving a block.

3. The stirred ingredients are piled into strips with a width of 1.5 m to 2 m and a height of 0.8 m to 1 m, which are thrown once every 2 days with a compost turner machine.

4. Stacking 2 days warming, 4 days odorless, 7 days loose, 9 days fragrant, 10 days into fertilizer (that is, the second day of the heap temperature can reach 60 ° C-80 ° C, killing E. coli, eggs and other pests and diseases On the 4th day, the smell of sheep manure was eliminated; on the 7th day, the compost became loose and dry, and it was covered with white hyphae; on the 9th day, a scent of koji was produced; on the 10th day, the fertilizer was fermented and matured).

5. The compost can be crushed with a semi-wet material pulverizer if it is dried slightly, granulated by an organic fertilizer granulator machine, dried and dehydrated by a dryer, and then screened through a sieve machine, the finished organic fertilizer is ready, it can be loaded, packed and stored.

Application of Double-screws Turning Machine in Organic Fertilizer production line

Written by fertilizer production line on November 21st, 2019.

As a new type of compost turner machine, Double-screws Turning Machine is widely used in animal manure organic fertilizer production and bio-organic fertilizer production. It is the core equipment of aerobic dynamic composting, and it is based on the organic Fertilizer manufacturing process and NPK fertilizer production machinery equipment family. The unique mechanical design and practical mechanical properties are rapidly multiplying, and it is the best substitute for replacing the manual and forklift materials. It is the mainstream product of the pre-fermentation application of organic fertilizer production line and biofertilizer project.

compost turner machine

The Double-screws Turning Machine comprises a traverse device, a traveling device and a tumbling device, wherein the tumbling device comprises two reducers fixed to the frame, a screw shaft connected to the respective reducer via a coupling member and fixed with a spiral blade. When the device is walking on a specific track, the screw shaft will no longer work, and the screw shaft will automatically rotate to move against the work when walking to the effective work surface. The fermentation rate is increased, the compost is rapidly decomposed, the odor is prevented from being generated, and the fermentation time is shortened.
Double-screws Turning Machine performance characteristics:

Fully stir the doping to make the material meet the granulation demand quickly.
Due to the large stacking force, the material is supplemented with more fresh air, which helps the aerobic microbial fermentation to heat up, and constitutes a process of high-temperature exchange, which helps all kinds of beneficial micro-bacteria to develop and multiply in the temperature range where it adapts.
The turner system can process the material into small clumps, making the thick and dense material pile loose and elastic, and forming a suitable porosity.
After the raw materials are turned over and fermented, there is certain water content. The consumption of raw materials by a large amount of microorganisms generated after turning over the piles will also release the water in the carrier. Therefore, as the fertilizer process reduces water, in addition to the evaporation of the heat transfer composition, the turning machine flips the raw materials to form a forced water vapor volatilization.

5. Achieve special requirements for the composting process. For example, the breaking of the raw material, the shape of the raw material pile or the quantitative shift of the raw material is achieved. As one of the important equipments in the fermentation equipment and organic fertilizer production process, the turner has been at the forefront of the development of the times, making great contributions to the organic fertilizer production line and biofertilizer project

Instructions for making chicken manure organic fertilizer

Written by fertilizer production line on November 21st, 2019.

The feces in the farm is a major problem that plagues the farm to solve the environmental pollution at this stage, therefore, we can only solve the pollution angle, to achieve the purpose of waste utilization, through decades of continuous exploration and research, Zhengzhou Tianci Heavy Industries summed up the most effective method of producing organic fertilizer from animal waste fermentation, this will not only convert waste into usable energy but also solve the pollution caused by aquaculture.

chicken manure organic fertilizer production line

Chicken manure contains a large number of microbial harmful bacteria, absolutely cannot be directly applied, and must carry out deep high temperature fermentation. The purpose of certain fermentation is mainly two, one is to kill harmful bacteria, and one is to not fully digest the substance organic, increase the actual organic matter content.

Fermentation is mainly in the ground stacking or fermentation tank, that is, chicken manure stacked in the fermentation tank, the best at the same time to add the appropriate amount of fermentation bacteria, the use of a compost turning machine stirring evenly, usually fermentation time of 12-15 days.

After deep fermentation of chicken manure, it’s dried and crushed. The chicken manure after crushed can be directly applied, but is only called the traditional farm fertilizer, cannot be called commodity organic fertilizer.

However, if you want to make commercialized organic fertilizer, i.e. implement the NY525-2011 standard. According to this standard, the total content of NPK must be greater than or equal to 5%, organic matter must be greater than or equal to 78%, water is less than or equal to 30%, and the PH value is 5.5-8.0. Of course, there are other requirements, such as heavy metal content cannot exceed the standard, tick egg mortality and E. coli value, etc. need to meet the standard. Only meet the above requirements are qualified organic fertilizer. In terms of appearance, commodity organic fertilizers are divided into powder and particles. If you want to produce grain-forming commodity organic fertilizer, but also need to use fertilizer granulator for granulation, organic fertilizer granulation production equipment generally uses a disc granulator machine. Others have rotary drum granulator machine, etc.

Our company is specialized in the organic fertilizer production line, the production of fertilizer equipment are: compost turning machine, crusher machine, blender, fertilizer granulator machine, etc., welcome to inquiry