In the production process of organic fertilizers, several key equipment play a decisive role, and their performance directly affects the quality and production efficiency of organic fertilizers.
Raw material processing equipment is the starting point of the organic fertilizer production line. For materials with high viscosity such as livestock manure, screw conveyors are ideal conveying tools that can stably transport the materials to designated locations. For fibrous raw materials such as crop straw, the hay cutter can cut them into small pieces for subsequent fermentation.
Fermentation equipment is the core of the core. The aerobic fermentation tank adopts advanced ventilation and stirring systems, which can accurately control the temperature, humidity, and oxygen content during the fermentation process. In such an environment, microorganisms can rapidly reproduce, accelerate the decomposition and transformation of organic matter, and greatly shorten the fermentation cycle.
Crushing equipment plays an important role after fermentation. The hammer crusher uses high-speed rotating hammer blades to impact the material, effectively crushing the fermented block like material and making the particle size of the material finer and more uniform. This crushing effect provides a good foundation for subsequent mixing processes.
Mixing equipment ensures even distribution of fertilizer nutrients. The dual axis blade mixer creates a strong convective mixing effect through the reverse rotation of two sets of blades. Both the main components of organic fertilizers and the added trace elements can be fully mixed in a short period of time, ensuring the consistency of nutrients in each fertilizer.
The granulation equipment determines the appearance and physical properties of organic fertilizers. The roller extrusion granulator applies pressure to the material to form it through the mold. The fertilizer particles produced by this granulation method have high strength, are not easily broken, and are easy to store and transport. Moreover, the extrusion granulation process does not require the addition of excessive binders, maximizing the retention of the natural components of the fertilizer.
Drying equipment is crucial for improving fertilizer quality. The bundle dryer uses steam to heat the bundle and transfers heat through the contact between the bundle and the material, achieving efficient drying. It has high drying efficiency and can effectively maintain the nutrients of fertilizers.
The cooling equipment follows closely behind, and the air-cooled cooler uses natural wind to cool the dried fertilizer. This cooling method is simple and effective, which can quickly cool down fertilizer particles and improve their stability.
These key equipment work together closely from raw material processing to finished product packaging, ensuring the efficient operation and product quality of the organic fertilizer production line.